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Arc Flash Review:
Requirements, Results, Issues,
and Strategies
Keith Mullen, P.E.
Arc Flash Review









WindMil & LightTable Requirements
Consensus Standards
Analysis Methodology
Sample Results
Issues Uncovered
Hazard Reduction Strategies
Assessment Integration
Questions
Arc Flash Review: Requirements








Accurate Connectivity Model
Up-to-Date Source Impedances
Complete Equipment & Device Definitions
Add Transformer Protection
Accurate Construction Codes
Establish Device Links to LightTable
Analysis Parameters Based on Operating Practices
Arc Flash Review: Standards
NFPA 70E
Hazard/Risk Categories
Hazard/Risk
Categories

Calculated Arc Energy
(Cal/cm2)

(J/cm2)

0

1.2

5.0

1

4.0

16.7

2

8.0

33.5

3

25.0

104.6

4

40.0

167.4

>4

> 40.0

>167.4
Arc Flash Review: Standards
IEEE Standard 1584 Method
 Voltages from 208V to 15,000V
 Frequency from 50Hz to 60Hz
 Bolted fault currents from 700A to 106,000A
 Grounding of all types and ungrounded
 Equipment enclosures of commonly available sizes
 Gaps between conductors from 13mm to 152mm
 Faults involving three phases
Arc Flash Review: Standards
IEEE 1584
Factors for Equipment and Voltage Classes
System Voltage
(kV)

Typical Gap Between
Conductors (mm)

Distance Factor

10-40

2.000

Switchgear

32

1.473

MCC & Panels

25

1.641

Cable

13

2.000

Open Air

102

2.000

13-102

0.973

13

2.000

13-153

2.000

Switchgear

153

0.973

Cable

13

2.000

Equipment Type
Open Air

0.208 - 1

>1-5

Switchgear
Cable
Open Air

> 5 - 15
Arc Flash Review: Analysis Methodology
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results







Lee method is the most conservative
IEEE method is more conservative than
ARCPRO at low-end fault values
IEEE method and ARCPRO yield consistent
results at various fault levels
Parameters in the NESC Table 410.1 must align
with equipment specifications and operating
practices
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results
Arc Flash Review: Requirements
Urban System
 Feeder breaker and fuses clearing faults
 Limited variations in faults and clearing times
Rural System
 Larger variety and layers of protective devices


Significant variations in faults and clearing times
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results
Arc Flash Review: Sample Results








Transformer protection is critical to arc
clearing time
System impedance can influence calculated
hazard levels on transformer low-side
Line devices upline of transformer fuse can
reduce arc clearing time
Arc flash results can be significantly impacted
by transformer impedance
Arc Flash Review: Issues & Strategies
Arc Flash Review: Issues & Strategies
Arc Flash Review: Issues & Strategies
Arc Flash Review: Issues & Strategies
Arc Flash Review: Issues & Strategies
Arc Flash Review: Integration








Operating procedures and clothing systems
should align with arc flash results
Hazard levels should be re-evaluated with
changes to system configuration and fault levels
Adjustments to coordination scheme should
include an arc flash assessment
Planning studies should include the impact of
recommendations on hazard levels
Arc Flash Review: Questions
Keith Mullen
Senior Engineer & Project Manager - Nashville
R. W. Beck, Inc.
tel 615.431.3212 fax 615.824.7570
131 Mir Parkway, Suite 300
Hendersonville, TN 37075
kmullen@rwbeck.com

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Electric Utility Solutions: Arc Flash Analysis

  • 1. Arc Flash Review: Requirements, Results, Issues, and Strategies Keith Mullen, P.E.
  • 2. Arc Flash Review         WindMil & LightTable Requirements Consensus Standards Analysis Methodology Sample Results Issues Uncovered Hazard Reduction Strategies Assessment Integration Questions
  • 3. Arc Flash Review: Requirements        Accurate Connectivity Model Up-to-Date Source Impedances Complete Equipment & Device Definitions Add Transformer Protection Accurate Construction Codes Establish Device Links to LightTable Analysis Parameters Based on Operating Practices
  • 4. Arc Flash Review: Standards NFPA 70E Hazard/Risk Categories Hazard/Risk Categories Calculated Arc Energy (Cal/cm2) (J/cm2) 0 1.2 5.0 1 4.0 16.7 2 8.0 33.5 3 25.0 104.6 4 40.0 167.4 >4 > 40.0 >167.4
  • 5. Arc Flash Review: Standards IEEE Standard 1584 Method  Voltages from 208V to 15,000V  Frequency from 50Hz to 60Hz  Bolted fault currents from 700A to 106,000A  Grounding of all types and ungrounded  Equipment enclosures of commonly available sizes  Gaps between conductors from 13mm to 152mm  Faults involving three phases
  • 6. Arc Flash Review: Standards IEEE 1584 Factors for Equipment and Voltage Classes System Voltage (kV) Typical Gap Between Conductors (mm) Distance Factor 10-40 2.000 Switchgear 32 1.473 MCC & Panels 25 1.641 Cable 13 2.000 Open Air 102 2.000 13-102 0.973 13 2.000 13-153 2.000 Switchgear 153 0.973 Cable 13 2.000 Equipment Type Open Air 0.208 - 1 >1-5 Switchgear Cable Open Air > 5 - 15
  • 7. Arc Flash Review: Analysis Methodology
  • 8. Arc Flash Review: Sample Results
  • 9. Arc Flash Review: Sample Results
  • 10. Arc Flash Review: Sample Results
  • 11. Arc Flash Review: Sample Results
  • 12. Arc Flash Review: Sample Results     Lee method is the most conservative IEEE method is more conservative than ARCPRO at low-end fault values IEEE method and ARCPRO yield consistent results at various fault levels Parameters in the NESC Table 410.1 must align with equipment specifications and operating practices
  • 13. Arc Flash Review: Sample Results
  • 14. Arc Flash Review: Sample Results
  • 15. Arc Flash Review: Requirements Urban System  Feeder breaker and fuses clearing faults  Limited variations in faults and clearing times Rural System  Larger variety and layers of protective devices  Significant variations in faults and clearing times
  • 16. Arc Flash Review: Sample Results
  • 17. Arc Flash Review: Sample Results
  • 18. Arc Flash Review: Sample Results
  • 19. Arc Flash Review: Sample Results
  • 20. Arc Flash Review: Sample Results
  • 21. Arc Flash Review: Sample Results     Transformer protection is critical to arc clearing time System impedance can influence calculated hazard levels on transformer low-side Line devices upline of transformer fuse can reduce arc clearing time Arc flash results can be significantly impacted by transformer impedance
  • 22. Arc Flash Review: Issues & Strategies
  • 23. Arc Flash Review: Issues & Strategies
  • 24. Arc Flash Review: Issues & Strategies
  • 25. Arc Flash Review: Issues & Strategies
  • 26. Arc Flash Review: Issues & Strategies
  • 27. Arc Flash Review: Integration     Operating procedures and clothing systems should align with arc flash results Hazard levels should be re-evaluated with changes to system configuration and fault levels Adjustments to coordination scheme should include an arc flash assessment Planning studies should include the impact of recommendations on hazard levels
  • 28. Arc Flash Review: Questions Keith Mullen Senior Engineer & Project Manager - Nashville R. W. Beck, Inc. tel 615.431.3212 fax 615.824.7570 131 Mir Parkway, Suite 300 Hendersonville, TN 37075 kmullen@rwbeck.com