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1Confidential
BIOPHARMACEUTICAL CAPABILITIES
July 2014
BIOPHARMACEUTICAL CAPABILITIES
August 2014
Biologics Contract Development and Manufacturing
(CDMO) Capabilities
A Reliable, Flexible, Cost Effective Partner for your
Contract Development and Manufacturing Requirements
 GMP Mammalian cell culture
- Drug Substance – 80 to 2000L
- Drug Product – Lyo and Liquid Vials
 State-of-the-art facility meeting FDA,
EMA regulations
 150 employees across PD, QC, QA,
Manufacturing
 Flexible to support quick turnarounds
and increase speed to clinic
 Experience in supplying and
supporting US IND trials (including
Phase III supply in 2018)
 Cost effective development & lower
COGS
2
Cell line
development
(outsourced to a
Partner & managed
by Kemwell)
Process
Development
Upstream and
Downstream
Analytical and
Formulation
Development incl.
Stability Studies
Scale up and
Clinical
Manufacturing of
Drug Substance
and Drug Product
Commercial
Manufacturing of
Drug Substance
and Drug Product
Integrated CMC Development for your Product
3
GMP Drug Substance Capacity GMP Drug Product Capacity
400L Bioreactor Liquid Vials 2ml – 50ml
2 x 2000L Bioreactors Lyo Vials 2ml – 50ml
Batch Size: 300L Bulk
Experienced Management Team and Advisors
4
Anurag Bagaria, Chairman and CEO
- Over 15 Years of Experience, second generation entrepreneur
- Pharma business built to 100+ Million USD
- MBA from Kellogg Business School and BS in Chemical Engineering, Cornell University
Jaby Jacob, AVP Process Development
- 20+ Years of Experience in USA and India
- Previous experience include Amgen, Dr. Reddy’s
- PhD from Indian Institute of Science and Post-Doc from University of Chicago
Sanjay Lodha, AVP Operations
- Over 23 Years of Experience in Biologics Manufacturing
- Senior positions at Glenmark, Dr. Reddy’s and Zenotech
- Masters in Biochemical Engineering from IIT, Delhi
Prof. Dr. Dr. Rolf Werner, Advisory and Board Member
- Over 35 Years of Experience in biotech industry
- Previously held senior positions (Corp Sr VP) at Boehringer Ingelheim
- Professor at University of Tubingen, Germany
Shabbir Anik, Advisory Board
- Over 35 Years of Experience
- CDMO experience at Patheon (Head of Development) and Althea (CEO)
- Senior positions at Amgen/Onyx, Sutrobio
1980
Founded by
Subhash Bagaria
1980-2006
Grew as a CMO for
pharmaceuticals
serving the Indian
market
2006 -2015
Grew as a global CDMO
adding sites in Europe,
USA for manufacturing
and development. Sales
of 100+ million USD
serving 100+ Customers
2015
Built and operating
India’s largest biologics
CMO plant with GMP
certification
2016
Sold global Pharma
business to
Recipharm
2017 -
Present
Clinical Supply of
mAbs for USFDA
approved Trials
Glaxo was our first
client in 1980,
largest client till
2017
80, 400, 2 x 2000 L cell culture
manufacturing capacity
Kemwell to focus on
Biologics CDMO
business
Kemwell : An established CMO for 30+ Years
Technical Capabilities and Experience
Upstream Process Development
 DoE based approach for screening 30 different process conditions
 5 – 10L development scale; 80L scale-up model
 Batch success rate > 95%
7
Downstream Process Development
 Downstream processes developed and
scaled up for multiple mAbs (biosimilars
and NBE)
- Protein A, CEX, AEX and UF/DF process steps
 Define critical and key process
parameters; DoE based studies to
confirm robustness
8
 Well equipped analytical development lab (HPLC, UPLC, CE, Plate reader,
spectrophotometer, etc.)
 Completed analytical methods transfer and validation for multiple projects
 Procedures in place to track performance of analytical methods
 Developed and optimized lyophilisation cycles
 Formulation development at ~125 mg/ml in pre-filled syringes
 Stability studies for DS and DP, performed under different conditions (2-8oC,
25oC/60% RH, 40oC/75% RH, -80oC and -20oC).
9
Formulation, Analytical Development and Stability Studies
Analytical Capabilities
10
Any outsourced tests (Biacore, MS, biophysical
characterization) would be managed by Kemwell.
GMP Drug Substance Manufacturing
 Clinical trial material supplied for trials in
US and ROW
 Upstream - Bioreactor train of 80L 
400L  2x2000 L stainless steel
bioreactors
 Harvest - Continuous centrifugation
and/or lenticular filtration
 Downstream - Multiple chromatography
and TFF steps; pre and post-viral
segregation
 Designed for purifying high titer cultures
 BI-Sartorius multi-product designed
facility
 Data acquisition system with 21 CFR part
11 compliance
11
 Supplying commercial mAb drug product for
ROW markets (customers include US and
Indian MNCs)
 Sterile dosage forms capabilities:
- Liquid and lyophilized vials
- Vial sizes from 2ml to 50ml
 Integrated vial filling line from Bausch+Ströbel
 Lyophilizer: 80 sq.ft. shelf area with automatic
CIP and SIP facility
 Pre-filled syringes (future possibility)
12
GMP Drug Product Manufacturing
Liquid Vial Capacity
Vial Size
(ml)
Max. Batch Size (vials)
2 42,000*
5 33,600*
10 30,000
20 15,000
50 6,000
Lyophilized Vials Capacity
Vial Size
(ml)
Max. Batch Size
(vials)
2 29,000
5 15,000
10 13,000
20 8,000
50 4,000
*1-shift operation
Maximum batch size: 300L (Formulated bulk)
Customer Projects - Accomplishments
 Technology transfer from customer
lab in Europe to Kemwell,
Bangalore was completed
successfully in 4 months
 Improved upstream productivity by
20%
 Optimized lab-scale process for
large scale production
 Lyo process duration was reduced
by 50%
 Transferred completed development
reports for successful US IND filing
13
Case Study: Tech Transfer to Phase III
14
Technology
Transfer
4 months
Process
Optimization &
Method
Validation
4 Months
Phase-I
Manufacturing
Campaign at
400L
5 Months
Biosimilarity
Analysis 2 Months
Process
Optimization 4 Months
Phase-III
Manufacturing
Campaign at
2000L
5 Months
Kemwell’s dedicated Project Management
teams in Bangalore and Boston ensure
efficient and timely delivery of projects
Building Strategic Customer Relationships
 Flexible business models
- Traditional Fee For Service
- Risk Sharing Approaches; Reduced Upfront Fees; Share Downstream Success
through milestone
 Strategic Long-term Partnerships
- Ability to build and run large scale manufacturing plants
- Build new capabilities in R&D and manufacturing
15
www.kemwellbiopharma.com | www. cirruspharm.com
Thank You
www.kemwellbiopharma.comwww.cirruspharm.com
Thank You
www.kemwellbiopharma.com

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Kemwell biologics presentation bp April 2018

  • 1. 1Confidential BIOPHARMACEUTICAL CAPABILITIES July 2014 BIOPHARMACEUTICAL CAPABILITIES August 2014 Biologics Contract Development and Manufacturing (CDMO) Capabilities
  • 2. A Reliable, Flexible, Cost Effective Partner for your Contract Development and Manufacturing Requirements  GMP Mammalian cell culture - Drug Substance – 80 to 2000L - Drug Product – Lyo and Liquid Vials  State-of-the-art facility meeting FDA, EMA regulations  150 employees across PD, QC, QA, Manufacturing  Flexible to support quick turnarounds and increase speed to clinic  Experience in supplying and supporting US IND trials (including Phase III supply in 2018)  Cost effective development & lower COGS 2
  • 3. Cell line development (outsourced to a Partner & managed by Kemwell) Process Development Upstream and Downstream Analytical and Formulation Development incl. Stability Studies Scale up and Clinical Manufacturing of Drug Substance and Drug Product Commercial Manufacturing of Drug Substance and Drug Product Integrated CMC Development for your Product 3 GMP Drug Substance Capacity GMP Drug Product Capacity 400L Bioreactor Liquid Vials 2ml – 50ml 2 x 2000L Bioreactors Lyo Vials 2ml – 50ml Batch Size: 300L Bulk
  • 4. Experienced Management Team and Advisors 4 Anurag Bagaria, Chairman and CEO - Over 15 Years of Experience, second generation entrepreneur - Pharma business built to 100+ Million USD - MBA from Kellogg Business School and BS in Chemical Engineering, Cornell University Jaby Jacob, AVP Process Development - 20+ Years of Experience in USA and India - Previous experience include Amgen, Dr. Reddy’s - PhD from Indian Institute of Science and Post-Doc from University of Chicago Sanjay Lodha, AVP Operations - Over 23 Years of Experience in Biologics Manufacturing - Senior positions at Glenmark, Dr. Reddy’s and Zenotech - Masters in Biochemical Engineering from IIT, Delhi Prof. Dr. Dr. Rolf Werner, Advisory and Board Member - Over 35 Years of Experience in biotech industry - Previously held senior positions (Corp Sr VP) at Boehringer Ingelheim - Professor at University of Tubingen, Germany Shabbir Anik, Advisory Board - Over 35 Years of Experience - CDMO experience at Patheon (Head of Development) and Althea (CEO) - Senior positions at Amgen/Onyx, Sutrobio
  • 5. 1980 Founded by Subhash Bagaria 1980-2006 Grew as a CMO for pharmaceuticals serving the Indian market 2006 -2015 Grew as a global CDMO adding sites in Europe, USA for manufacturing and development. Sales of 100+ million USD serving 100+ Customers 2015 Built and operating India’s largest biologics CMO plant with GMP certification 2016 Sold global Pharma business to Recipharm 2017 - Present Clinical Supply of mAbs for USFDA approved Trials Glaxo was our first client in 1980, largest client till 2017 80, 400, 2 x 2000 L cell culture manufacturing capacity Kemwell to focus on Biologics CDMO business Kemwell : An established CMO for 30+ Years
  • 7. Upstream Process Development  DoE based approach for screening 30 different process conditions  5 – 10L development scale; 80L scale-up model  Batch success rate > 95% 7
  • 8. Downstream Process Development  Downstream processes developed and scaled up for multiple mAbs (biosimilars and NBE) - Protein A, CEX, AEX and UF/DF process steps  Define critical and key process parameters; DoE based studies to confirm robustness 8
  • 9.  Well equipped analytical development lab (HPLC, UPLC, CE, Plate reader, spectrophotometer, etc.)  Completed analytical methods transfer and validation for multiple projects  Procedures in place to track performance of analytical methods  Developed and optimized lyophilisation cycles  Formulation development at ~125 mg/ml in pre-filled syringes  Stability studies for DS and DP, performed under different conditions (2-8oC, 25oC/60% RH, 40oC/75% RH, -80oC and -20oC). 9 Formulation, Analytical Development and Stability Studies
  • 10. Analytical Capabilities 10 Any outsourced tests (Biacore, MS, biophysical characterization) would be managed by Kemwell.
  • 11. GMP Drug Substance Manufacturing  Clinical trial material supplied for trials in US and ROW  Upstream - Bioreactor train of 80L  400L  2x2000 L stainless steel bioreactors  Harvest - Continuous centrifugation and/or lenticular filtration  Downstream - Multiple chromatography and TFF steps; pre and post-viral segregation  Designed for purifying high titer cultures  BI-Sartorius multi-product designed facility  Data acquisition system with 21 CFR part 11 compliance 11
  • 12.  Supplying commercial mAb drug product for ROW markets (customers include US and Indian MNCs)  Sterile dosage forms capabilities: - Liquid and lyophilized vials - Vial sizes from 2ml to 50ml  Integrated vial filling line from Bausch+Ströbel  Lyophilizer: 80 sq.ft. shelf area with automatic CIP and SIP facility  Pre-filled syringes (future possibility) 12 GMP Drug Product Manufacturing Liquid Vial Capacity Vial Size (ml) Max. Batch Size (vials) 2 42,000* 5 33,600* 10 30,000 20 15,000 50 6,000 Lyophilized Vials Capacity Vial Size (ml) Max. Batch Size (vials) 2 29,000 5 15,000 10 13,000 20 8,000 50 4,000 *1-shift operation Maximum batch size: 300L (Formulated bulk)
  • 13. Customer Projects - Accomplishments  Technology transfer from customer lab in Europe to Kemwell, Bangalore was completed successfully in 4 months  Improved upstream productivity by 20%  Optimized lab-scale process for large scale production  Lyo process duration was reduced by 50%  Transferred completed development reports for successful US IND filing 13
  • 14. Case Study: Tech Transfer to Phase III 14 Technology Transfer 4 months Process Optimization & Method Validation 4 Months Phase-I Manufacturing Campaign at 400L 5 Months Biosimilarity Analysis 2 Months Process Optimization 4 Months Phase-III Manufacturing Campaign at 2000L 5 Months Kemwell’s dedicated Project Management teams in Bangalore and Boston ensure efficient and timely delivery of projects
  • 15. Building Strategic Customer Relationships  Flexible business models - Traditional Fee For Service - Risk Sharing Approaches; Reduced Upfront Fees; Share Downstream Success through milestone  Strategic Long-term Partnerships - Ability to build and run large scale manufacturing plants - Build new capabilities in R&D and manufacturing 15
  • 16. www.kemwellbiopharma.com | www. cirruspharm.com Thank You www.kemwellbiopharma.comwww.cirruspharm.com Thank You www.kemwellbiopharma.com

Notes de l'éditeur

  1. Good manufacturing practices ensure the quality of the drug even after it is produced. They are formulated by governing agencies in the west and the north especial for those developing countries producing or manufacturing drugs. Food and Drug Association, European medicines agency US IND stands for investigational new drug Cost of goods sold/ cost of sales