2. 1 | P a g e F a r i h a K n i t T e x L t d
Page 1 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
(Sister Concern of Asrotex Group)
Md Mizanur Rahman
AGM (Fabrics Finishing)
B Sc in Textile Engineering (ADUST)
Cell: +880 1712 254 264
Email: mizan5379@gmail.com
Skype: mizan_mehben
3. 2 | P a g e F a r i h a K n i t T e x L t d
Page 2 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Finishing Process Flow Chart:
Delivery to Garments
Tube Compact.
Peach Finish Brush Finish
Stenter
De-Watering Slitting.
Dryer(Tube/collar) Stenter
Dyeing
Open Width Compact
Inspection
Finish Fabrics Store
Combing
Sharing
4. 3 | P a g e F a r i h a K n i t T e x L t d
Page 3 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Fariha Knit Tex Ltd
Enayet Nagar, Fatullah, Narayangonj
Organogram - Dyeing Finishing
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Page 4 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Designation Designation
Req Exa Req Exa Req Exa Req Exa
Asst.Supervisor 7 7 7 7 Asst.Supervisor 9 7 9 7
Operator 7 7 7 7 Operator 9 7 9 7
Helper 14 14 14 14 Helper 18 14 18 14
Designation Designation
Req Exa Req Exa Req Exa Req Exa
Asst.Supervisor 6 3 6 3 Asst.Supervisor 6 4 6 4
Operator 6 8 6 9 Operator 6 4 6 4
Helper 8 9 8 3 Helper 6 3 6 4
Designation Designation
Req Exa Req Exa Req Exa Req Exa
Asst.Supervisor 2 1 2 2 Asst.Supervisor 1 0 2 1
Operator 2 2 2 2 Operator 1 2 1 1
Helper 4 3 4 3 Helper 1 1 1 2
Designation Designation
Req Exa Req Exa Req Exa Req Exa
Asst.Supervisor 2 0 2 1 Asst.Supervisor 2 2
Operator 2 1 2 0 Operator 0
Helper 2 1 2 2 Helper 2 2
Designation Designation
Req Exa Req Exa Req Exa Req Exa
Asst.Supervisor 2 1 2 1 Asst.Supervisor 2 1 2 0
Operator 2 1 2 1 Operator 2 1 2 1
Helper 2 1 2 1 Helper 1 1 1 1
Designation Designation
Req Exa Req Exa Req Exa Req Exa
Helper 4 4 4 0 Helper 4 3 4 4
Designation Designation
Req Exa Req Exa Req Exa Req Exa
Operator 1 1 1 1 Helper 1 1 1 0
Helper 2 1 2 1
Designation Designation
Req Exa Req Exa Req Exa Req Exa
Operator 2 1 2 1 Helper 4 3 4 4
Helper 2 0 2 0
Req A B TOTAL Varince
Asst.Supervisor 37 36 73 21
Operator 43 43 86 9
Helper 67 65 132 26
Exa 56
Asst.Supervisor 26 26 52
Operator 39 38 77
Helper 57 49 106
Shift A Shift BShift A Shift B
Shift B
Not Ok Fabrics Short Fabrics
Hand Silitting Heat set
Shift B
Singeing M/C -1Sueding M/C -1,2
Shift B
Shift A Shift B Shift A Shift B
Hydro M/C 2
Shift A Shift B
Shift A
Shift A Shift B Shift A
Shift A Shift B Shift A
Brio M/C -1,2Back Sewing M/C -1,2
Shift BShift A Shift B
Shift A
Dyeing-Finishing Organogram
Tube M/C Compacting M/C -8
Shearing M/C -1Brush M/C -1,2
Shift A Shift B Shift A Shift B
Shift A Shift B
Silitting M/C -5Stenter & E/Dryer M/C -7
Shift A Shift B
Dyeing-Finishing Organogram
Tube M/C
Compacting M/C -9Stenter & E/Dryer M/C -7
Silitting M/C-6
Shearing M/C -1Brush M/C-2
Sueding M/C -2 Singeing M/C 1
Back Sewing M/C -2 Brio M/C -2
Hand Silitting Heat Set
Sammry
Short Qty FabricsNot Ok Fabrics
TurningHydro M/C-2
6. 5 | P a g e F a r i h a K n i t T e x L t d
Page 5 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Job Responsibility:
Md Mizanur Rahman- AGM (Dyeing Finishing)
Responsibility- Department
Specially- Fariha-20 tons Delivery target
1. Planning & Monitoring of Production Target.
2. Ensure that the Quality Standard is being met by Forecasting &
reviewing the result.
3. Ensure product execution through pre-production meeting with
Merchandisers and QA team to provide service right time with right
quality to customers.
4. Develop Discipline, by implementing the Rules &Regulation in
Department.
5. Ensure acceptable Quality level (AQL) in textile manner.
6. Give a continuous guidance to the Executive, along with others for
target fabric specification.
7. Supervision constantly to Grey & Final QC.
8. Give the full support the Research & Development Department.
9. Make a continuous study of work improvement & give report to the
higher authority.
10. Response & act in the customer complain & query.
11. Ensure that all safety followed by the team.
12. Continuously study the Cost saving of the Department.
13. Enthusiastic to wastage utilization.
14. Train up operators by continues Training
15. Optimize Manpower Utilization.
16. Worker Turnover & Absenteeism control as per Plan.
17. Skill Development in the Floor.
18. Ensure that all Lab test Report (Physical) are recorded.
19. Follow the concept of Top Management.
20. Regularly held a meeting to all people once in a week/ Time to time.
21. Co-ordination with all departments all quality parameter inform time
to time all department.
22. Check the hold fabric & give decision quickly.
7. 6 | P a g e F a r i h a K n i t T e x L t d
Page 6 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Job Responsibility:
Md Julhas Madbor Raju –
Senior Manager (Unit-2 & AOP)
Responsibility- (Asrotex & Ltd- 15 tons delivery Target)
1. Planning & Monitoring of Production Target.
2. Ensure that the Quality Standard is being met by Forecasting &
reviewing the result.
3. Develop Discipline, by implementing the Rules &Regulation in
Department.
4. Produce good shade, batch quality and beams (in sizing) and ensure
that the raw materials and dyed materials always meet customer's
requirements.
5. Coordinate and ensure the department's machinery and equipment are
maintained to optimal levels of operation.
6. Responsible for using set principles and operating practices to establish,
maintain and improve the production process.
7. Ensure on time Delivery and production
8. Response & act in the customer complain & query.
9. Ensure that all safety followed by the team.
10. Enthusiastic to wastage utilization.
11. Ensure that all Lab test Report (Physical) are recorded.
12. Follow the concept of Top Management.
13. Check the hold fabric & give decision quickly.
8. 7 | P a g e F a r i h a K n i t T e x L t d
Page 7 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Job Responsibility:
Md Shahabul Hossion Shabu-
Senior Manager (unit-1 & Tube Floor)
Responsibility- (H&M & Sensible, Sub-contact- 20 tons delivery Target)
1. Planning & Monitoring of Production Target.
2. Ensure that the Quality Standard is being met by Forecasting &
reviewing the result.
3. Develop Discipline, by implementing the Rules &Regulation in
Department.
4. Produce good shade, batch quality and beams (in sizing) and ensure
that the raw materials and dyed materials always meet customer's
requirements.
5. Coordinate and ensure the department's machinery and equipment are
maintained to optimal levels of operation.
6. Responsible for using set principles and operating practices to establish,
maintain and improve the production process.
7. Ensure on time Delivery and production
8. Response & act in the customer complain & query.
9. Ensure that all safety followed by the team.
10. Enthusiastic to wastage utilization.
11. Ensure that all Lab test Report (Physical) are recorded.
12. Follow the concept of Top Management.
13. Check the hold fabric & give decision quickly.
9. 8 | P a g e F a r i h a K n i t T e x L t d
Page 8 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Job Responsibility:
1. Md. Bodu Mia
Asst. Manager
Responsibility – Full Finishing
1. Sub Contract Monitoring as per delivery commitment
2. Finishing People Recruit
3. Ensure that all safety followed by the team.
4. Coordinate and ensure the department's machinery and
equipment are maintained to optimal levels of operation.
5. Ensure optimum utilization of men and machines.
6. Follow the concept of Top Management.
2. Md. Abdur Rouf
Asst. Manager
Responsibility- Unit-2 & AOP
1. Monitoring & Ensure of Production Target.
2. Ensure the Quality Standard proper Width 1 inch GSM 5%
3. Control on process loss.
4. Ensure Accessories on time Finish with Batch
5. To check sensitive parameters of different machines for quality dyeing.
6. Selection of proper recipe for quality production.
7. Ensure Finish Fabrics on the Plate or Store
8. Ensure Without Proper information Fabrics Not Available in the Floor
9. Follow up every machine Production Quality
10. Ensure on time Delivery with proper Quality
11. Have to confirm Batch to batch Same parameter
12. Ensure Quality Concept (Without QC Comments Fabrics don’t Started
the Process)
13. Given guide line to Supervisor to Operator.
14. Check the hold fabric & give decision quickly.
15. Reduce Wastage percentage
10. 9 | P a g e F a r i h a K n i t T e x L t d
Page 9 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
3. Md. Jahangir Alam
Executive (Asst. Manager)
Responsibility- Unit- 1
1. Monitoring & Ensure of Production Target.
2. Ensure the Quality Standard proper Width 1 inch GSM 5%
3. Control on process loss.
4. Ensure Accessories on time Finish with Batch
5. To check sensitive parameters of different machines for quality
dyeing.
6. Selection of proper recipe for quality production.
7. Ensure Finish Fabrics on the Plate or Store
8. Ensure Without Proper information Fabrics Not Available in the Floor
9. Follow up every machine Production Quality
10. Ensure on time Delivery with proper Quality
11. Have to confirm Batch to batch Same parameter
12. Ensure Quality Concept (Without QC Comments Fabrics don’t
Started the Process)
13. Given guide line to Supervisor to Operator.
14. Check the hold fabric & give decision quickly.
15. Reduce Wastage percentage
4. Akhter Ali
Asst. Manager
Responsibility- All Compactor-
1. Monitoring & Ensure of Production Target.
2. Ensure the Quality Standard proper Width 1 inch GSM 5%
3. Ensure & Control on process loss.
4. Ensure Accessories With Match
5. Given guide line to Supervisor to Operator.
6. Check the hold fabric & give decision quickly.
7. Ensure Finish Fabrics on the Plate or Store
8. Ensure Without Proper information Fabrics Not Available in the Floor
9. Reduce Wastage percentage
10. Follow up every machine Production Quality
11. Ensure on time Delivery with proper Quality
11. 10 | P a g e F a r i h a K n i t T e x L t d
Page 10 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
5. Md. Habibur Rahman
Production Officer-
Responsibility- AOP Floor
1. Monitoring & Ensure of Production Target.
2. Proper Curing as per requirement
3. Ensure the Quality Standard proper Width 1 inch GSM 5%
4. Control on process loss.
5. Ensure Accessories on time Finish with Batch
6. To check sensitive parameters of different machines for quality.
7. Ensure Without Proper information Fabrics Not Available in the Floor
8. Ensure on time Delivery with proper Quality
9. Have to confirm Batch to batch Same parameter
10. Ensure Quality Concept (Without QC Comments Fabrics don’t
Started the Process)
11. Given guide line to Supervisor to Operator.
12. Check the hold fabric & give decision quickly.
13. Reduce Wastage percentage
6. Md. Razu Mia
Supervisor (in charge)
Responsibility- Mechanical Finish
1. Monitoring & Ensure of Production Target.
2. Ensure the Quality Standard as per Customer
3. Shade confirm from QC.
4. Line mark, Sinker mark & also ensure no have any hole by process
5. Reduce Wastage percentage
6. Follow up every machine Production Quality
7. Ensure on time Delivery with proper Quality
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Page 11 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
7. Md. Milon
In-charge
Responsibility- Tube, Collar & Cuff (Accessories)
1. Ensure Quality level With Customer Standard
2. Have to confirm Accessories Complete as per Body Finish
3. If have any measurement should be ensure as customer requirement
4. If shade not match with body fabrics accordingly, take match
immediately by process.
5. As per delivery schedule accessories Match & Ready to delivery
confirm
6. Take Approval before delivery time
8. Shift In-charge
Responsibility- Shift Monitoring
a. Follow up Program
b. Ensure production target
c. Ensure Quality Standard
d. 1st in 1st out Finishing program
e. Control Fabrics rejection
f. Control Yellow Spot & Ban Mark
g. Batch to batch Concentric
h. Follow up Standard Parameter
i. Given guide line to Supervisor to Operator.
j. Ensure & Control on process loss.
13. 12 | P a g e F a r i h a K n i t T e x L t d
Page 12 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
9. Machine Operator-
1. Take over & Hand over to M/c what about present condition
2. Take over information also Handover
3. Before start the batch, take all information what about condition of
Fabrics Quality
4. Check the Quality report what about Finish yesterday
5. Minimum three Batch keep to the Ready
6. Follow Supervisor Concept
7. Timely Clean the Machine
8. Fulfil the Production Target with Quality
9. Ensure the Standard Quality (width & GSM)
10. keep the Clean in your area
11. Fulfil all information in the Batch Card
12. Every Batch must be confirm with information
13. Fulfil the buyer Quality Requirement
14. Every Batch maintained the Time
14. 13 | P a g e F a r i h a K n i t T e x L t d
Page 13 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Delivery Target- 60 tons
1. Fariha- 30 Tons
a. Hema
b. Lidl
c. Carrey Four
d. Siplic
e. Centex Spa
f. KB Trade
g. Bon Max
h. NKD
i. Constco
j. H&M
2. Sensible- 10 tons
a. Twain Asia
b. Prim tax
c. Spring Flied
d. Twin Asia
3. Ltd- 10 tons
a. Next
b. GDS
c. Sanmar
d. Signet
4. Asrotex- 10 tons
a. Tex wave
b. Takko
c. Inditex
d. Isyg
e. Hellenic
5. Subcontact-5 tons
a. RS Textile
b. Knit Fair
15. 14 | P a g e F a r i h a K n i t T e x L t d
Page 14 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Finishing Picture (SOP)-
16. 15 | P a g e F a r i h a K n i t T e x L t d
Page 15 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Standard Operating Procedure
(Fabrics Heat Set)
1. Open the fabrics from knitting
2. Relax stage keep the store/ Not folding in storage
3. Within Order ensure the Yarn count/ Lycra brand same
4. Fabrics not keep the store long time, Maximum 24 hours
5. Within 24 hours make sure the batch for heat set
1. Ensure Same Dia/ knitting machine within the batch
2. Yarn count & Lot wise/ Lycra Brand prepare
3. Dyeing Machine capacity wise Batch
4. Any variation should be write down in Batch Card
1. Within one trolley Maximum 500 KG
2. If needed cut the fabrics please follow Needle drop
3. Within 4 hours need heat set avoid the crease mark
4. Every trolley mention Batch number avoid the Maxiation
1. Grey GSM & Width
2. Lycra Brand/ Yarn count
3. Stitch Length
4. Keep the Record
1. Set the temperature & Ensure all chamber same.
2. Select the dwell time fabrication wise
3. Set the color wise GSM target
4. Overfeed/ under feed, Depend on target GSM
1. Fulfil the target GSM & Width as Required
2. Within Roll no have any GSM Variation
3. 1st
Batch/ One rolls dyed then continue
4. Process loss depend on Relaxation,
Knitting
Batching
Slitting
1stCheck
HeatSet
Confirm
17. 16 | P a g e F a r i h a K n i t T e x L t d
Page 16 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Note:
Grey Stage if Width variation more than 3/4 inch & GSM More than
20 grams, so difficult to control GSM in Finishing time.
Lycra Fabrics normally no have Spirality issue, so don’t make any
angle in stenter.
Two side pinning wheel no make any variation of speed otherwise
we will get GSM variation within one roll
Padder pressure should be same full time
Air pressure must be continue also same
If use any chemical need to be consistence
We can use hot water also for remove the crease
After wash also we can heat set for Relax, Control the GSM variation
& Crease mark
Dry heat set also possible if grey GSM Higher side with Steam use
Order wise keeping the Record for information & we can follow the
Next batches
We can set the temperature as per Fabrics category wise Dwell
time/ Durability, Like Rib, Pique & Interlock, Fleece & Single Jersey
Temperature 185 to 200 depend on lycra brand like Low, Medium &
High temperature branded
Half feeder Lycra we can consideration in Heat set time
18. 17 | P a g e F a r i h a K n i t T e x L t d
Page 17 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
How to Increase Productivity
1. Before start the Process Ensure the Quality issue
2. Shade & Color wise Fabrics Feeding the Machine
3. M/c down time Reduce
4. Temperature adjust as per fabrics type (Moisture Maintain 8-9%)
5. Padder Pressure Maintain 2-3 Bar
6. Blower Adjust Maximum
7. Overfeed Maintain 40-50%
8. Parameter & Chemical Make sure before Start the process
9. Every M/c Minimum 3 batch make sure Ready for process
10.Clean the Filter time to time
The Objectives of Textile Finishing-
1. To improve the attractiveness and service ability of the textile
materials.
2. To accentuate/inhibit some natural characteristics on the textile
materials such as softening, de-lecturing, brightening etc.
3. To change the surface characteristics of textile materials.
4. To impart new characteristics/properties of textile materials such as
flame retardant, water repellent or water proof finishes.
5. To increase life and durability of textile materials.
6. To set the fabric, so that it can be maintained its shape and structure.
7. To set the chemicals into the textile materials.
8. To meet up specific end uses.
19. 18 | P a g e F a r i h a K n i t T e x L t d
Page 18 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Procedure of Delivery (sop)-1
1. Without Test Result Please don’t Delivery Any Quantity of Fabrics.
2. Without Rib/Single Jersey/ Back neck tap, not delivery.
3. Any Measurable part, Like Collar & Cuff, Stripe Yarn dyed Fabrics should be check as
buyer requirement.
4. Inline Fabrics All test should be check & Shrinkage CHECK from 3-4 rolls & Ensure
Acceptable tolerance,
5. Width ± 1”, More than need to Approval from Related Person. Also infirm to cutting
department.
6. Cotton Fabrics GSM ±5% & Lycra Minus 7% & Plus 3% Accepted in fabrics stage,
others then Not delivery.
7. Shrinkage issue not consider & Spirality also
8. Before Delivery must be Re-check by Shift In-charge, Width, GSM, Shrinkage delivery
report with Batch information.
9. 1st Batch Shade check & crosses check for confirmation.
10.All Approved shade must be keeping before dyeing from related Merchandiser
11.All shade check two person avoid the wrong decision. (Keep sign)
12.1st Batch check with Booking All information, like width, GSM, Accessories & Shade
Reference.
13.Every day at 1st All delivered batches should be showing to Responsible person &
take Sign
14.Unacceptable Issue doesn’t delivery & Discuss with Relative Merchandiser.
15.If any problematic fabrics need to delivery must be write down in top of the
inspection report.
We have committed good quality fabrics delivery which is customer Requirement
20. 19 | P a g e F a r i h a K n i t T e x L t d
Page 19 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
ProcedureofFabricsDelivery-2
1. At 1st Check Booking, confirm Shade, Width & GSM also accessories instruction
2. Width acceptable ±1” & GSM ±5% from Required
3. Shrinkage Length -5% Width -7% ,Spirality 5% , Slanted 5%, Bowing 5%
4. Process loss- Excess loss don’t delivery, Inform to Planning department
5. Measurable part, Stripe, Collar & Cuff Check properly & confirm from Booking
6. 1st Batch Everything check with Booking & give to sign in document
7. Without test result fabrics don’t delivered, if needed inform to Garment & Related
Merchandiser then can delivery
8. Without Accessories (Rib, piping Caller & Cuff) don’t delivery, If needed inform to
Garment & Related Merchandiser then can delivery
9. Inline fabrics Shrinkage Check minimum 5 Rolls & Required test should be
Acceptable range.
10.All Approval Shade Take Related Merchandiser, 1st Batch cross check with Related
Person
11.Shade check two person avoid the wrong decision & Keeping sign
12.Every day at morning Night Shift finished batch report showing to Responsible person
& Take sign
13.No have any urgency in Quality area, Fulfill the Quality requirement then delivery
14.Any quality issue 1st confirm from Quality department then discuss with Related
Department & also inform Related Merchandiser
15.Every day Not Ok List review & Give to Related Department & Merchandiser also
take receiving sign
16. Any not ok issue, if not take corrective action on time then give to reminder
17.Any not ok issue, if needed to discuss with Related Merchandiser, Production person
must be discuss as technical view. If possible to take approval must be take sign
18.If Problematic fabrics needed to delivery must be inform to-
a. Related Merchandiser
b. Cutting Manager
c. Garments Quality Manager
d. Write down in the inspection report
e. Take sign from related department
f. Best way to send mail to responsible person
We are Committed, We will Fulfill the Customer Quality Requirement
21. 20 | P a g e F a r i h a K n i t T e x L t d
Page 20 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Fabrics Delivery Approval Authority:
1. Check Buyer Requirement, Width, GSM, Shade match, Shrinkage, Accessories ( Rib,
Collar & Cuff, Piping, Back neck tap with Measurement)- Confirm from Online In-
charge & Executive (Shade)
2. Test Result (Shrinkage, Twist, Rubbing, Pilling & Wash Fastness)- confirm from
Physical Lab Manager
3. Fulfill the Buyer Requirement then possible to Delivered
i. GSM- 5-7% Low from Required, plus side max 2% average below from
requirement
ii. Shrinkage L-4% W-7% Spirality 5%
iii. Width ±1 inch
iv. Test as Buyer Required
v. Angle 5% from width wise
vi. Bowing 5% from width wise
4. Approved by any problems fabrics–
i. GSM, Width & Shrinkage (Cotton) - Knitting GM & Manager, Finishing
AGM & Manager with Sign.
ii. GSM, Width & Shrinkage (Lycra)- Finishing AGM & Manager with Sign
iii. Shade, Uneven, Hairiness- AGM(Dyeing) with sign
iv. Test (Color Fastness, Pilling, Rubbing)- AGM(Dyeing), also Physical Lab
Manager with sign
5. Over all if take Responsibility Related Merchandiser then we can delivered any kind
of problems fabrics but need to take sign.
6. Any person given the approval then we send mail to related person in the department
7. Without proper inspection not a single kg fabrics delivered
33. 32 | P a g e F a r i h a K n i t T e x L t d
Page 32 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Manpower
Check
BatchCard
Parameter
Machine
Standard Operating Procedure
(Dryer Machine)
1. Check Customer Required
2. Take Shade Information
3. Any Special Instruction
1. Machine Need clean or not
2. Steam Pressure
3. Air Pressure sufficient
1. Compaction %
2. Steam Setup
3. Adjust Tension
1. Operating Side -1 person
2. Front Side – 1 person
1. Dia size & Bowing, Crease & Check any visible Problems
2. Hand feel, Elongation/Compaction %, GSM
Note: Wªvqvi †gwkb ÷ªxg I M¨vm Gi gva¨‡g nxU w`‡q Kvco ïKv‡bv nq|
34. 33 | P a g e F a r i h a K n i t T e x L t d
Page 33 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Manpower
Check
BatchCard
Parameter
Machine
Standard Operating Procedure
(Squeezer Machine)
1. Required Dia & GSM, Yarn Count & Stitch Length
2. Dia Size & Adjust Spindle/ Shape
3. Any Special Instruction
1. Machine Need clean or not
2. Check Ballooning
3. Water & Air Pressure sufficient
1. Dia Size & Adjust Spindle/ Shape
2. Padder pressure
3. Adjust Tension
1. Operating Side -1 person
2. Front Side – 1 person
1. Dia size & Bowing, Crease
2. Hand feel, Elongation/ Shrinkage %
Note: ¯‹zBRv‡ii gva¨‡g wms‡KBR K‡›Uªvj Kiv n‡q _v‡K| cÖ‡qvR‡bi Zzjbvq Wªvqv eo
n‡j, mycvievBRvi‡K RvbvB‡Z n‡e|
35. 34 | P a g e F a r i h a K n i t T e x L t d
Page 34 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Batch Card
Machine
Parameter
Manpower
Check
Standard Operating Procedure
(Tube Tex)
1. Check Requirement
2. DIA, GSM, Shrinkage
3. Follow any Special Instruction
1. Need Clean or not/ Blanket
2. Air & Steam Pressure Sufficient or not
3. Temperature
1. Shrinkage Compaction percentage
2. Overfeed, Shoe Pressure & Speed
3. Temperature Fixed 110C
1) Back side-1, Person
2) Operating 1 person
3) Front side-1 person
1. Width, GSM, Over Compaction Mark
2. Shade give to Quality for confirm
3. Hand feel, Quality issue confirm from Quality
Note: If suddenly machine stop please remove the fabrics which is inside of
Machine avoid the shade variation.
36. 35 | P a g e F a r i h a K n i t T e x L t d
Page 35 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Spirality:
Definition- Spirality appears in the form of a twisted garment, after washing.
The seams on both the sides of the garment displace from their position &
appear on the front & back of the garment.
Causes-
1. Yarn twist (More twist)
2. Finer Count
3. Unbalance yarn twist factor
4. Number of feeders-though higher feeder numbers increases
production,
5. Loos Knitted (Not use actual count)
6. Higher Stitch Length
7. Dyeing time longer
8. Unbalance knitting m/c speed
9. Variation of knitting tension
10. Width increase from actual
11. GSM reduce from actual
12. Improper angle direction
Remedial-
1. Proper yarn twist
2. Balancing of number of knitting feeder
3. Proper yarn count use
4. Finish with Proper width & GSM
5. Select actual Stitch length
6. Standard dyeing time
7. Proper Angle direction
8. Resin treatment
37. 36 | P a g e F a r i h a K n i t T e x L t d
Page 36 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Spirality Control-
Below-150 GSM- (Only Single Jersey)
Left Side Right Side
Mahlo (Weft Straightener)
Stenter
Fabrics
Speed Maximum-25 m/min
Overfeed – 50% (Maximum)
Note: Lycra, Rib, Interlock, Pique, Fleece no have any Spirality issue.
38. 37 | P a g e F a r i h a K n i t T e x L t d
Page 37 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Bowing/Skewing:
Bowing is the measurement of the bowing arc at the highest point of a line at right angles
Between the two selvages.
A Bow depth
Fabric width
Skewing/Twisting:
Skewing/Twisting is the measurement of the highest point between a weft thread/row and a
line at right angles between the two selvages/folds.
Skew depth -A
Fabric width
Tolerance Calculation
Fabric Types
____________ x 100 =
Cuttable width
A Max %
Max % of fabric width
Woven Jersey
3% 5%
2% 4%
Solid colours/Prints
Stripes/Checks
Exception:
Skewing are characteristics for woven twill/satin constructions and for single jersey.
The skewing tolerance must therefore be agreed on each order separately, and stated on the
“Fabric Technical Data”. The H&M garment supplier must first check twisting and eventual
Distortion on garment after:
•Eventual garment treatment.
•Washing according to care instruction.
In case of Inconsistent skewing/twisting in-between inspected rolls the inspection has failed.
39. 38 | P a g e F a r i h a K n i t T e x L t d
Page 38 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
100 x 1000
64 x 190 x 2.54 x 26
100
Width x 2.54 x GSM
308.864
1000
39.37
Width x GSM
Production Calculation:
Width x GSM x 2.54 x Speed
100 x 1000
=
= 8.030 KG/Minute
= 8.030 x 60 x 24 KG/24 hours
= 10406.88 KG/day 90% Efficiency
Meter/ KG =
= 308.864 gram/ meter
Per KG =
= 3.237 Meter
KG/Minute = = 8.030 KG
Meter / Grams = = 308.864 grams
1000 x 39.37
Width x GSM x Speed
41. 40 | P a g e F a r i h a K n i t T e x L t d
Page 40 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Update: 11/10/2020
Count Dia Gauge SL G Width G.GSM R.Width R.GSM Temp Speed D. Time OF Width Set Width GSM Remark
1 TEXWAVE F.F LY-S/J BAD SKA C/D 20D WHITE 30 32 24 3.3 66 190 68 170 195 27 66 55% 180 cm 71 175
3 H&M 2X1 LY-RIB AMOAN 40 D 09-090 30 44 18 2.85 47 340 54 275 200 22 81 45% 145 cm 56 250
2 H&M F.LY-TERRY AMAN P/C 80% 20%.40 77-102 34 36 24
2.92
1.16
68 288 78 220 200 22 81 35% 208 cm 82 215
4 NEXT F.LY-TERRY SKDIVA C/D 40 D NAVY 30 36 24
2.95
1.25
76 300 76 260 200 20 90 20% 205 cm 80 235
5 NKD F.F LY-S/J MOSHCEF C/D 20 D BLACK 34 40 24 3.00 76 200 78 180 195 26 69 50% 208 cm 81 165
6 HEMA 376 F.F LY-S/J
AMBER C/D COMBO.
20 D
WHITE 34 38 24 2.95 72 215 78 180 195 26 69 65% 208 cm 81 185
7 NKD F.F LY-S/J 100% VISCOS 20 D BLACK 36 36 24 2.9 66 205 72 180 200 18 100 60% 190 cm 75 165
8 SIPLCE F.F LY-S/J MOSAROF C/D 20 D NOIR 30 38 24 3.15 75 205 79 180 195 25 72 40% 208 cm 82 168
9 H&M F.F LY-S/J CRC 50% C 50% 20 D BLACK 30 40 24 3.15 81 218 80 200 200 22 81 45% 208 cm 82 180
10 P TEX 256 F.LY-TERRY BAD SKA C/D 40D NAVY 28 34 24
3.10
1.26
76 315 72 290 200 18 100 30% 195 cm 76 270
11 LIDL 423 F.F LY-S/J UNITEX COM 20 D Y.D 36 36 24 3.05 70 195 76 160 195 26 69 50% 198 cm 78 160
12 HELLENIC 155 F.F LY-S/J ASF 5% G.MELL 20 D G.MEEL 34 34 24 3.3 72 185 72 170 195 28 64 50% 188 cm 74 170
13 NEXT F.2X1 LY RIB BAD SKA C/D 40 D BLACK 22 40 18 2.8 53 430 50 380 200 20 90 30% 140 cm 56 345
14 HEMA 593 F.2X1 LY RIB Y.D Y.D
34
42 18 2.7 51 325 50 250 200 20 90 35% 135 cm 53 235
15 P TEX F.F LY-S/J BAD SKA C/D 20 D GREY MELL 5% 34 34 24 3 63 205 68 180 195 26 69 50% 180 cm 71 175
Fariha Knit Tex Ltd
Enayet Nagar, Fatulah, Narayangong
Heat Set Parameter
Start:11/10/2020
SL Buyer Job Type Combination Colour
Knitting Parameter Required Stenter Parameter Required After Stenter
42. 41 | P a g e F a r i h a K n i t T e x L t d
Page 41 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Name of Test H & M Lidl (HK & B.C) Hema TAKKO
Dimentional Stability to wash (Shrinkage)
Knit General ± 5%,
Rib+waffle+interloc
k L -5% & w +5%/-7%
2% to -5% ± 6 % ± 5%
Twisting(Spirality)
5%(Trouser 8% &
Long Sleeve 1cm
5% 5% 5%
GSM ± 5% ± 5% ± 5% ± 5%
C/F to Rubbing--Dry 3 to 4 4 4 4
C/F to Rubbing--Wet 2 to 3 (CN shipment) 2 to 3 3 3
C/F to Wash --Color Staining 3 to 4 3 to 4 ≥ 4
C/F to Wash --Color Change 4 3 to 4 ≥ 4
C/F to Wash --Cross Staining 4 to 5 3 to 4 ≥ 4
C/F to Water-- Color Staining 3 to 4 3 to 4 ≥ 4 ( Baby item)
C/F to Water-- Color Change 4 3 to 4 ≥ 4 ( Baby item)
C/F to Water-- Cross Staining 4 to 5 3 to 4 ≥ 4
C/F to Perspiration(ACID)--Color Staining 3 to 4 ≥ 4
C/F to Perspiration(ACID)--Color Change 4 ≥ 4
C/F to Perspiration(ACID)--Cross Staining 4 to 5 ≥ 4
C/F to Perspiration(ALKALI)--Color Staining 3 to 4 ≥ 4
C/F to Perspiration(ALKALI)--Color Change 4 ≥ 4
C/F to Perspiration(ALKALI)--Cross Staining 4 to 5 ≥ 4
C/c to Saliva-- Color Staining 4 N/A
C/c to Saliva-- Color Change 4 N/A
C/c to Saliva-- Cross Staining 4 to 5 N/A
C/F to Phenolic Yellowing 4 N/A 4 to 5
C/F to Light 3 to 4 3 to 4 ≥ 4
Pilling 3 (blended fabric) 4 (Martindale) ≥ 3(15000 Cycle)
Bursting 250 kpa (GSM≤200) N/A N/A
Fabric pH 4 to 7.5 4 to 7.5 4 to 7.5
Appearance after wash No major change N.M.C N.M.C N.M.C
Dye transfer in storage--Color staining 4 N/A N/A N/A
Dye transfer in storage--Color Change 4 N/A N/A N/A
Dye transfer in storage--Cross staining 4 to 5 N/A N/A N/A
Note: CN-China , N.M.C-No major Change, T/D-Tumble dry, L/D-Line dry, N/A- Not Applicable, HK-Hongkong, B.C-BayCity, kp
General 3 to 4, if
size ≤ 104 it should
be 5
General 3 to 4, if
size ≤ 104 it should
be 5 (Kids Item)
Buyers Requirments
43. 42 | P a g e F a r i h a K n i t T e x L t d
Page 42 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Date: 02-01-2019
Name of Test Process Time
Tumble Dry 4 Hours
Line Dry 6 Hours
Tumble Dry 4 Hours
Line Dry 6 Hours
GSM Cutting 5 Minute
C/F to Rubbing--Dry Check 5 Minute
C/F to Rubbing--Wet Check 5 Minute
C/F to Wash --Color Staining
C/F to Wash --Color Change
C/F to Wash --Cross Staining
C/F to Water-- Color Staining
C/F to Water-- Color Change
C/F to Water-- Cross Staining
C/F to Perspiration(ACID)--Color Staining
C/F to Perspiration(ACID)--Color Change
C/F to Perspiration(ACID)--Cross Staining
C/F to Perspiration(ALKALI)--Color Staining
C/F to Perspiration(ALKALI)--Color Change
C/F to Perspiration(ALKALI)--Cross Staining
C/c to Saliva-- Color Staining
C/c to Saliva-- Color Change
C/c to Saliva-- Cross Staining
C/F to Phenolic Yellowing 17 Hours
C/F to Light 48/72 Hours
14400 4 Hours
7000 2 Hours
Bursting Check 5 Minute
Fabric pH Check 2.5 Hours
1 Time wash 2 Hours
5 Time Wash 8 Hours
Dye transfer in storage--Color staining
Dye transfer in storage--Color Change
Dye transfer in storage--Cross staining
1 Hours
5 Hours
Test Process Approximately time
Sonargaon, Narayangonj
Chaity Composite ltd.
Dimentional Stability to wash (Shrinkage)
Twisting(Spirality)
Pilling
Appearance after wash
48 Hours
5 Hours
5 Hours
5 Hours
44. 43 | P a g e F a r i h a K n i t T e x L t d
Page 43 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Skills Development analysis-
45. 44 | P a g e F a r i h a K n i t T e x L t d
Page 44 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Fariha Knit Tex Ltd
(Stenter M/c’s Speed)
Fab. type GSM Color Temp PP Over
feed
Under
feed
Blower Speed
100% CTN 140 Color 150 2.5 65% 2 90/95 40
100% CTN 160 Color 160 2 60% 2 90/95 40
100% CTN 180 Color 160 2 55% 2 90/95 35
100% RIB 180 Color 160 2 40% 2 85/90 30
RIB 220 Color 160 2.5 45% 2 85/90 30
CTN 160 White 150 3 65% 2 95/100 30
CTN 180 Color 160 2 65% 2 85/90 35
CVC 250 Color 120 3 20% 2 90/95 30
Fleece CTN 250 160 3 30% 2 95/100 30
Viscos lycra 160 Color 160 2 40% 2 90/95 25
Note: Depend on Shade percentage & Match with Standard
46. 45 | P a g e F a r i h a K n i t T e x L t d
Page 45 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Reporting System:
1. Floor Statues
2. Production Report
3. Right First time (Delivery)
4. Re-process (Shrinkage, Spirality, GSM, Width, Hand feel)
5. Re-process (Shade issue)
6. Rejection (%)
7. Keeping Customer Quality Swatch
8. Manpower (Migration %, Absentage %)
Update: 11/10/2020
Count Dia Gauge SL G Width G.GSM
R.Widt
h
R.GSM Temp Speed D. Time OF Width Set Width GSM Softer
1
3
2
4
5
6
7
8
9
10
11
12
13
14
15
Note: Over feed% should be adjusted based on heat set GSM, if heat set is done according to same knitting machine
Prepare Check By Approved
Fariha Knit Tex Ltd
Enayet Nagar, Fatulah, Narayangong
Heat Set Parameter
Start: 11/10/2020
SL Buyer Job Type Combination Colour
Knitting Parameter Required Stenter Parameter Required After Stenter
47. 46 | P a g e F a r i h a K n i t T e x L t d
Page 46 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Fabrication Wise SOP
Fabrics Type : Fleece Combination :
Customer : AS Color Knitting : 30x20x2.85-30/1
Required GSM : 400 Width : 64”
Color : Black Job :
Stenter- 05
Temperature : 120
Padder Pressure : 2 Bar
Width Set : Extension :
Overfeed : Under Feed:
Speed : Dwell Time:
Softener :
Compaction- 05
Temperature : 100
Blanket Pressure : 4 Bar Pinning Set:
Width Set : overfeed : Speed :
Heat Set- Stenter-03
Temperature: 200 Speed: 28 Dwell Time: 64 Second
Width Set: 2 inch Plus (64) Overfeed: 45% under feed: -2%
Chemical: NOP- 0.5 gpl GSM Target: 170
48. 47 | P a g e F a r i h a K n i t T e x L t d
Page 47 of 47 Md Mizanur Rahman AGM (Fabrics Finishing)
Brush- 01 Lafer Spa
Fabrics Tension: Plaiter Roller Tension: M/c Speed :
Drum Speed : Counter Pile Speed : Pile :
Sueding- 01
Taken in Roller Tension: Drum Tension:
Plaiter Roller Tension : tension %
Return Roller Tension : M/c Speed
Shearing- 01
Taken in Roller Tension: Lower in Roller tension:
Blade Distance : Table Distance :
Cutter RPM/Speed : Plaiter Tension :
M/c Speed :
Stenter- 05 After Brush/Peach
Temperature : 160
Padder Pressure : 2 Bar
Width Set : Extension :
Overfeed : Under Feed:
Speed : Dwell Time:
Softener :