Finishing manual fariha knit

10/10/2020
Fabrics Finishing Manual
Fariha Knit Tex Ltd
Md Mizanur Rahman
AGM (Fabrics Finishing)
Email: mizan.finishing@asrotex.com
Cell: +880 1712 254 264
Presented

1 | P a g e F a r i h a K n i t T e x L t d
Page 1 of 86 Md Mizanur Rahman AGM (Fabrics Finishing)
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Customer Focus
No Complaine
No Stop Order

m~wPcÎÑ Index
1. Topic - Finishing Page -4
2. Finishing Process Flow Chart -5
3. Organogram -6
4. Machine wise Manpower organogram -7
5. Daily Work Schedule -8
6. Job Responsibility
a. AGM (Md Mizanur Rahman) -9
b. Senior Manager (Md Julhas Madbor) -10
c. Senior Manager (Md Shahabul Hossain) -11
d. Manager (Md Bodu Mia) -12
e. Asst Manager (Md Abdur Rouf) -12
f. Asst Manger (Md Akter Hossain) -13
g. Senior Excretive (Md Shafiqur Rahman) -13
h. Others -14
7. Buyer (customer) List factory wise -17
8. Finishing SOP Picture -19
9. Heat Set SOP -20
10. Procedure of Fabrics Delivery -24
11. Finishing Standard Procedure -27
12. Machine wise Bangle Working SOP -29
13. Finishing Machines introduce
A. Slitting Machine -30
B. Stenter Machine -32
C. Open width Compactor (Lafer) -34
D. Squeezer Machine -36
E. Dryer Machine -38
F. Calendar Machine -40
G. Tube Compact -42
H. Singeing Machine -44
I. Sharing Machine -46
J. Sueding Machine -48
K. Brush Machine -50
L. Hydro Extractor -52
M. Biancalani -54
N. Air Turning Machine -56
O. Bag Sewing Machine -58
P. Sanforizing Machine -60
Q. Trolley Management -62
R. Shade Check Management -63
S. Quality Management -63
T. Roll Management -64
U. Spirality Control -65
V. Bowing/Skewing -66

14. Production Calculation -68
15. Factory Closing Preparation/Bangla -69
16. Chemical Use procedure/ Bangla -71
17. Store Management -74
18. Machine Profile -75
19. Heat Set Parameter -76
20. Test process Approximate -77
21. Fabrication Wise SOP -78
22. Fabrication wise Finishing Parameter -81
23. Skills Development analysis -82
24. Process loss Control Policy -83
25. Production Increase -85
26. Report format -85
27. End -86

Finishing:
The process by which the appearance and quality of the fabrics is improved is
called fabric finishing. Finishing process is done for improving its appearance, feel or
other properties. This process also increases its serviceability. It is usually the last
stage of fabric processing. Finishing is also called beautification process of fabric.
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1. The Objectives of Textile Finishing are given below:-
1. To improve the attractiveness and service ability of the textile materials.
2. To accentuate/inhibit some natural characteristics on the textile materials such as
softening, de-lecturing, brightening etc.
3. To change the surface characteristics of textile materials.
4. To impart new characteristics/properties of textile materials such as flame
retardant, water repellent or water proof finishes.
5. To increase life and durability of textile materials.
6. To set the fabric, so that it can be maintained its shape and structure.
7. To set the chemicals into the textile materials.
8. To meet up specific end uses.
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Finishing Process Flow Chart:
Delivery to Garments
Tube Compact.
Peach Finish Brush Finish
Stenter
De-Watering Slitting.
Dryer(Tube/collar) Stenter
Dyeing
Open Width Compact
Inspection
Finish Fabrics Store
Combing
Sharing

SL Position RequiredExiting Varince
1 AGM 1 1 0
2 Sr.Manger 2 2 0
3 Deputy Manager 1 1 0
4 Asst. Manager 2 2 0
5 Executive 2 1 1
6 In charge 10 9 1
7 P.Officer/Ofiicer 3 3 0
8 DataEntry op. 2 1 1
9 Supervisor 16 16 0
10 Asst.Supervisor 69 53 16
11 Operator 79 60 19
12 Helper 162 132 30
Dyeing-Finishing Organogram
COO/HEAD OF TEXTILE
Indropal Singh Rawat
DGM / GM
AGM
MD.MIZANUR RAMAN
Sr.Manager
1.MD.Julhas Madbar Raju
2.Md.Shahabul Hossain
349 281 68
Production Officer
1. MD.HABIBUR RAHMAN
2.MD.NURUL ISLAM
Data Entry Operator
1.AMAN ULLAH
2.Vacant
Executive
1.Vacant
2.MD.MOHIDUL ISLAM
Asst.Manager
1.Md.Bodiujjaman (Bodu)
2.MD.ABDUR ROUF SARKER
3.MD.AKTER ALI
Total
Shift -A General Shift Incharge
1.MD.NASIR UDDIN
2.MD. MILON
Shift -B
Shift In charge
1.MD ANAMUL HAQ
2. SOHEL RANA
3. FAKRUL ISLAM
Shift In charge
1.MD. AL -AMIN
2.MD.SAYEADUL
3. MD.IJUR RAHMAN
General Supervisor
1. MD.NAJRUL ISLAM
2.MD.RAJU MIA
3. MD.SOHEL ISLAM
4.MD.HARUN ISLAM 5.SAIDUR
HAQUE (Collar Cuff)
6.MUKUL MIA (Short Qty)
Shift Supervisor
1.MD KAWSER ALI
2. MD.SOHEL SAGOR
3.MD.FORIDUL ISLAM Collar)
4.ASHIQUR RAHMAN (Store)
Shift Supervisor
1.MD KIBRIYA
2.MD. MAMUN MIA
3. MD.JUBAIDUR ISLAM
4. DULAL SIKDER (Store)
5. RAFIQUL ISLAM
Helper-78 Helper-84
Asst Supervisor-33 Asst Supervisor-36
Sub Contact
1. MD.HOSSION ALI - Incharge
Operator-40
2. MD.ABUL KASHEM-Supervisor
Operator-39
Fariha Knit Tex Ltd
Enayet Nagar, Fatullah, Narayangonj
Organogram - Dyeing Finishing

Designation Designation
Req Existing Req Existing Req Existing Req Existing
Asst.Supervisor 7 7 7 6 Asst.Supervisor 9 7 9 6
Operator 7 7 7 6 Operator 9 7 9 7
Helper 14 14 14 14 Helper 18 16 18 17
Helper 4 4 4 4 Helper 6 4 6 4
Asst.Supervisor 2 0 2 1 Asst.Supervisor 2 2
Operator 2 1 2 0 Operator 0
Helper 2 1 2 2 Helper 2 2
Asst.Supervisor 1 1 1 Operator 1 1 1 1
Operator 1 0 1 0 Helper 4 4 4 4
Helper 1 1 1 1
Asst.Supervisor 1 1 0 1 Helper 4 3 4 2
Operator 1 1 2 1
Helper 2 2 2 2
Req A B TOTAL Varince
Asst.Supervisor 36 33 69 16
Designation Operator 39 40 79 19
Req Existing Req Existing Helper 84 78 162 30
Helper 4 0 4 0 Exa 159 151 310 65
Asst.Supervisor 28 25 53
Operator 31 29 60
Helper 68 64 132
Shift B
Shift B
Turning-2
Calander-1
Squeezer-2
Shift A Shift B
Shift A
Shift B Shift A
Shift A Shift B
Shift A
Brio M/C -2
Back Sewing M/C -2
Hydro M/C -1
Shift A Shift B
Steam Dryer-1
Shift A Shift B
Dyeing- Finishing O rganogram
Stenter & E/Dryer-7 Compacting M/C -9
Shearing M/C -2
Brush M/C -2
Shift A Shift B Shift A Shift B
Shift A Shift B
Silitting M/C -6
Tubetex Compact-2
Shift A
Shift B
Shift A Shift B
Shift A Shift B
Shift B
Not Ok Fabrics
Short Qty Fabrics
Hand Silitting
Heat set
Shift A
Shift B
Shift A Shift B
Shift A Shift B
Singeing M/C -1
Sueding M/C -2
Shift A Shift B
Shift A
Finish Fabrics Store
Shift A Shift B
Unload
Shift A Shift B
Shift A Shift B
Summary

Daily Work Schedule

Job Responsibility:
Md Mizanur Rahman- AGM (Dyeing Finishing)
Responsibility- Department
Specially- Fariha-20 tons Delivery target
1. Planning & Monitoring of Production Target.
2. Ensure that the Quality Standard is being met by Forecasting & reviewing the result.
3. Ensure product execution through pre-production meeting with Merchandisers and
QA team to provide service right time with right quality to customers.
4. Develop Discipline, by implementing the Rules &Regulation in Department.
5. Ensure acceptable Quality level (AQL) in textile manner.
6. Give a continuous guidance to the Executive, along with others for target fabric
specification.
7. Supervision constantly to Grey & Final QC.
8. Give the full support the Research & Development Department.
9. Make a continuous study of work improvement & give report to the higher authority.
10. Response & act in the customer complain & query.
11. Ensure that all safety followed by the team.
12. Continuously study the Cost saving of the Department.
13. Enthusiastic to wastage utilization.
14. Train up operators make the multiskill operators by continues Training
15. Optimize Manpower Utilization.
16. Worker Turnover & Absenteeism control as per Plan.
17. Skill Development in the Floor.
18. Ensure that all Lab test Report (Physical) are recorded.
19. Follow the concept of Top Management.
20. Regularly held a meeting to all people once in a week/ Time to time.
21. Co-ordination with all departments all quality parameter inform time to time all
department.
22. Check the hold fabric & give decision quickly.

Job Responsibility:
Md Julhas Madbor Raju –
Senior Manager (Unit-2 & AOP)
Responsibility- (Asrotex & Ltd- 20 tons delivery Target)
4. Produce good shade, batch quality and beams (in sizing) and ensure that the raw
materials and dyed materials always meet customer's requirements.
5. Coordinate and ensure the department's machinery and equipment are maintained
to optimal levels of operation.
6. Responsible for using set principles and operating practices to establish, maintain
and improve the production process.
7. Ensure on time Delivery and production

Job Responsibility:
Md Shahabul Hossion Shabu-
Senior Manager (unit-1 & Tube Floor)
Responsibility- (H&M & Sensible, Sub-contact- 20 tons delivery Target)
4. Produce good shade, batch quality and beams (in sizing) and ensure that the raw
materials and dyed materials always meet customer's requirements.
6. Responsible for using set principles and operating practices to establish, maintain
and improve the production process.
7. Ensure on time Delivery and production

Job Responsibility:
1. Md. Bodu Mia
Manager (Finishing & Marketing)
Responsibility – Full Finishing
1. Monitoring & Ensure of Production Target
2. Sub Contract Monitoring as per delivery commitment
3. Make sure delivery OTD at Sub-contract
4. Ensure Heat Set Fabrics as per dyeing plan (Inside & Outside)
5. Finishing People Recruit as per Company View.
6. Worker Turnover & Absenteeism control as per Plan.
9. Ensure optimum utilization of men and machines.
2. Md. Abdur Rouf
Asst. Manager
Responsibility- Unit-2 & AOP
1. Monitoring & Ensure of Production Target.
2. Ensure the Quality Standard proper Width 1 inch GSM 5%
3. Control on process loss.
4. Ensure Accessories on time Finish with Batch
5. To check sensitive parameters of different machines for quality dyeing.
6. Selection of proper recipe for quality production.
7. Ensure Finish Fabrics on the Plate or Store
8. Ensure Without Proper information Fabrics Not Available in the Floor
9. Follow up every machine Production Quality
10. Ensure on time Delivery with proper Quality
11. Have to confirm Batch to batch Same parameter
12. Ensure Quality Concept (Without QC Comments Fabrics don’t Started the
Process)
13. Given guide line to Supervisor to Operator.
15. Reduce Wastage percentage

3. Nd Akhter Ali
Asst. Manager
Responsibility- Unit- 1
5. To check sensitive parameters of different machines for quality dyeing.
6. Selection of proper recipe for quality production.
Process)
4. Md Shafiqur Rahman
Sr. Executive/ Asst Manager
Responsibility- All Compactor-
3. Ensure & Control on process loss.
4. Ensure Accessories With Match

5. Md Nasir Hossain
Incharge (Compactor)
Responsibility- Compactor (general)
3. Ensure & Control on process loss.
4. Ensure Accessories With Match
6. Md. Habibur Rahman
Production Officer-
Responsibility- AOP Floor
2. Proper Curing as per requirement
6. To check sensitive parameters of different machines for quality.
Process)

7. Md. Razu Mia
Supervisor (in charge)
Responsibility- Mechanical Finish
2. Ensure the Quality Standard as per Customer
3. Shade confirm from QC.
4. Line mark, Sinker mark & also ensure no have any hole by process
8. Md. Milon
In-charge
Responsibility- Tube, Collar & Cuff (Accessories)
1. Ensure Quality level With Customer Standard
2. Have to confirm Accessories Complete as per Body Finish
3. If have any measurement should be ensure as customer requirement
4. If shade not match with body fabrics accordingly, take match immediately by
process.
5. As per delivery schedule accessories Match & Ready to delivery confirm
6. Take Approval before delivery time
9. Habibur Rahman (Harun)
Supervisor
Responsibility- Heat Set.
A. Monitoring & Ensure of Heat Set Target.
B. Ensure Heat Set Qulaity, creas Mark, GSM variation within Roll, & Roll to
Rolls also
C. Check Grey Parameter, Yarn count , Dia & GSM
D. Set up in M/c As per SOP
E. Ensure after Hest set GSM & Dia As per SOP
F. Ensure by Check wash GSM with Calculation
G. Fabricstion wise confirm SOP as per customer
H. Not Use Maximum Overfeed during Heat set
I. Ensure Width not Plus more then one inch
J. Ensure GSM lower side from Requrement around 3%
K. Every thing Collect Data & Keep it by record
L. Time to time Transfer data to management
M. Take Information from QAD section Every day

10.Shift In-charge
Responsibility- Shift Monitoring
A. Follow up Program
B. Ensure production target
C. Ensure Quality Standard
D. 1st in 1st out Finishing Ensue
E. Within 3 Rolls ensue Quality Stanter
F. Control Fabrics rejection
G. Control Yellow Spot & Ban Mark
H. Batch to batch Concentric
I. Follow up Standard Parameter
J. Given guide line to Supervisor to Operator.
K. Ensure & Control on process loss.
11. Machine Operator-
A. Take over & Hand over to M/c what about present condition
B. Take over information also Handover
C. Before start the batch, take all information what about condition of Fabrics
Quality
D. Check the Quality report what about Finish yesterday
E. Minimum three Batch keep to the Ready
F. Follow Supervisor Concept
G. Timely Clean the Machine
H. Fulfil the Production Target with Quality
I. Ensure the Standard Quality (width & GSM)
J. keep the Clean in your area
K. Fulfil all information in the Batch Card
L. Every Batch must be confirm with information
M. Fulfil the buyer Quality Requirement
N. Every Batch maintained the Time
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Delivery Target- 60 tons
1. Fariha- 30 Tons
a. Hema
b. Lidl
c. Carre Four
d. Siplic
e. Centex Spa
f. KB Trade
g. Bon Max
h. AS Color
i. NKD
j. Constco
k. Sogo
l. H&M
m. Hurly
n. Gaint Tiger
o. Camaicu
p. Team Sourcing
2. Sensible- 10 tons
a. Twain Asia
b. Prim tax
c. Spring Flied
d. Twin Asia
3. Ltd- 10 tons
a. Next
b. GDS
c. Sanmar
d. Signet
4. Asrotex- 10 tons
a. Tex wave
b. Tack
c. Inditex
d. Isyg
e. Hellenic
5. Subcontact-5 tons
a. RS Textile
b. Knit Fair

Buyer wise Marchindiser & Marketing Person
Sl No Name of Buyer Manager TL Remarks
1 H&M Mr. Mithu & Mr. Rokey Mr. Oahid-GM(MM)
2 Carrefour
Mr. Khalek/Mr. Abu
Noor Mr. Oahid-GM(MM)
3 NKD Mr. Parvez Mr. Shankor-GM(MM)
4 NEXT Mr. Rashadul Mr. Shagir-GM (MM)
5 SIPLECE Mr.Bachu Mrs. Tasnuva-DCMO
6 KB Trade Mr. Rocky Mr. Oahid-GM(MM)
7 Costco Mr. Rashadul Mr. Shagir (MM)
8 Team Sourcing Mr. Shahin Mr. Konok-Director
9 Perry Ellis Mr. Bachu Mrs. Tasnuva-DCMO
10 SOGO Mr. Shibajit Mr. Oahid-GM(MM)
11 Impulse Mr. Shamim Mr. Kisly Sukla-GM(MM)
12 Camaieu Mr. Parvez Mr. Oahid-GM(MM)
13 Caprise Mr. Parvez Mr. Shankor-GM(MM)
14 Gaint Tiger Mr.Shamim Mr. Kisly Sukla-GM(MM)
15 Lidl Mr. Bachu/Rana Mrs. Tasnuva-DCMO
16 Centex Spa Mr. Morshed Mr. Murshed-DGM(MM)
17 GDS Mr.Shamim Mr. Shagir-GM (MM)
18 DSL Mr. Parvez Mr. Shankor-GM(MM)
19 As Colour Mr. Apel Mr. Murshed-DGM(MM)

Finishing Picture (SOP)-

Standard Operating Procedure
(Fabrics Heat Set)
1. Open the fabrics from knitting
2. Relax stage keep the store/ Not folding in storage
3. Within Order ensure the Yarn count/ Lycra brand same
4. Fabrics not keep the store long time, Maximum 24 hours
5. Within 24 hours make sure the batch for heat set
1. Ensure Same Dia/ knitting machine within the batch
2. Yarn count & Lot wise/ Lycra Brand prepare
3. Dyeing Machine capacity wise Batch
4. Any variation should be write down in Batch Card
1. Within one trolley Maximum 500 KG
2. If needed cut the fabrics please follow Needle drop
3. Within 4 hours need heat set avoid the crease mark
4. Every trolley mention Batch number avoid the Maxiation
1. Grey GSM & Width
2. Lycra Brand/ Yarn count
3. Stitch Length
4. Keep the Record
1. Set the temperature & Ensure all chamber same.
2. Select the dwell time fabrication wise
3. Set the color wise GSM target
4. Overfeed/ under feed, Depend on target GSM
1. Fulfil the target GSM & Width as Required
2. Within Roll no have any GSM Variation
3. 1st
Batch/ One rolls dyed then continue
4. Process loss depend on Relaxation,
Knitting
Batching
Slitting
1stCheck
HeatSet
Confirm

Objective of Heat set
1. Heat setting is a heat treatment by which shape retention,
Crease resistance, resilience and elasticity are imparted to the fibers.
2. Change in strength, stretch ability, softness , dye ability and
Sometimes in color.
3. Changes occur due to structural and chemical modification of fibers.
Note:
 Grey Stage if Width variation more than 3/4 inch & GSM More than 20
grams, so difficult to control GSM in Finishing time.
 Lycra Fabrics normally no have Spirality issue, so don’t make any angle
in stenter.
 Two side pinning wheel no make any variation of speed otherwise we
will get GSM variation within one roll
 Padder pressure should be same full time
 Air pressure must be continue also same
 If use any chemical need to be consistence
 We can use hot water also for remove the crease
 After wash also we can heat set for Relax, Control the GSM variation &
Crease mark
 Dry heat set also possible if grey GSM Higher side with Steam use
 Order wise keeping the Record for information & we can follow the
Next batches
 We can set the temperature as per Fabrics category wise Dwell time/
Durability, Like Rib, Pique & Interlock, Fleece & Single Jersey
 Temperature 185 to 200 depend on lycra brand like Low, Medium &
High temperature branded
 Half feeder Lycra we can consideration in Heat set time

Heat Set procedure
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†PK, Wvqv, wRGmGg, wbwUs ZvwiL Ges †gwkb Abyhvqx e¨vP Ki‡Z n‡e, Zv bv n‡j cÖ¯’, wRGmGg
Kg †ewk n‡e| wms‡KR, cÖ¯’, wRGmGg m¤ú~b© wbe©i Ki‡e, wnU‡mU Gi Dci| ZvB wnU‡mU GKwU ¸iæZ¡
c~b© welq, K‡qK ai‡b wnU‡mU Kiv hvq, c¨vWv‡i cvwbi mv‡_ wWUvi‡R›U w`‡q, cvwb Qvov ïay w÷ªg
w`‡q, WªvB wnU‡mU, Avevi WvBs G Iqvk K‡i I wnU‡mU Kiv n‡q _v‡K|
O. ‡gwk‡bi wK wK kZ©KZv Aej¤¢b Ki‡Z n‡e-
‡gwk‡bi me evbv©i Gi ZvcgvÎv GKB iKg _vK‡Z n‡e, Zv bv n‡j wRGmGg GKB †iv‡j wewfbœ
n‡e, wms‡KR I fvj n‡e bv, hvnv †Kvb Kv÷gv‡ii Kv‡Q MÖnb †hvM¨Zv cv‡e bv | ÷¨v›Uvi
†gwk‡bi Wvb, evg mvB‡Wi wcwbs ûB‡ji GWRvówUs mgvb _vK‡e, Zv bv n‡jI wRGmGg GKB
†iv‡j wewfbœ n‡e|
P. wnU †mU Kivi c‡i. Wvb, evg Ges wg‡Wj, †iv‡ji cÖ_g, wg‡Wj Ges †kl As‡k wRGmGg †PK
K‡i †`L‡Z n‡e, †Kvb e¨vwi‡qkb Av‡Q wK bv,
Q. wms‡KR †PK Ki‡Z n‡e, Iqvg wRGmGg †PK K‡i, †iKU ivL‡Z n‡e|
- cÖ‡mm jP,
- wms‡KR
- Wvqv
wn‡me K‡i wdwbwms wRGmGm wVK Ki‡Z n‡e| Kg †ewk n‡j GWRvó Ki‡Z n‡e|

Procedure of Delivery (sop)-1
1. Without Test Result Please don’t Delivery Any Quantity of Fabrics.
2. Without Rib/Single Jersey/ Back neck tap, don’t delivery.
3. Any Measurable part, Like Collar & Cuff, Stripe Yarn dyed Fabrics should be check as
buyer requirement.
4. Inline Fabrics All test should be check & Shrinkage CHECK from 3-4 rolls & Ensure
Acceptable tolerance,
5. Width ± 1”, More than need to Approval from Related Person. Also infirm to cutting
department.
6. Cotton Fabrics GSM ±5% & Lycra Minus 7% & Plus 3% Accepted in fabrics stage,
others then don’t delivery.
7. Shrinkage issue not consider & Spirality also
8. Before Delivery must be Re-check by Shift In-charge, Width, GSM, Shrinkage delivery
report with Batch information.
9. 1st Batch Shade check & crosses check for confirmation.
10.All Approved shade must be keeping before dyeing from related Merchandiser
11.All shade check two person avoid the wrong decision. (Keep sign)
12.1st Batch check with Booking All information, like width, GSM, Accessories & Shade
Reference.
13.Every day at 1st All delivered batches should be showing to Responsible person &
take Sign
14.Unacceptable Issue doesn’t delivery & Discuss with Relative Merchandiser.
15.If any problematic fabrics need to delivery must be write down in top of the
inspection report.
We have committed good quality fabrics delivery which is customer Requirement

Procedure of Fabrics Delivery-2
1. At 1st Check Booking, confirm Shade, Width & GSM also accessories instruction
2. Width acceptable ±1” & GSM ±5% from Required
3. Shrinkage Length -5% Width -7% ,Spirality 5% , Slanted 5%, Bowing 5%
4. Process loss- Excess loss don’t delivery, Inform to Planning department
5. Measurable part, Stripe, Collar & Cuff Check properly & confirm from Booking
6. 1st Batch Everything check with Booking & give to sign in document
7. Without test result fabrics don’t delivered, if needed inform to Garment & Related
Merchandiser then can delivery
8. Without Accessories (Rib, piping Caller & Cuff) don’t delivery, If needed inform to
Garment & Related Merchandiser then can delivery
9. Inline fabrics Shrinkage Check minimum 5 Rolls & Required test should be
Acceptable range.
10.All Approval Shade Take Related Merchandiser, 1st Batch cross check with Related
Person
11.Shade check two person avoid the wrong decision & Keeping sign
12.Every day at morning Night Shift finished batch report showing to Responsible person
& Take sign
13.No have any urgency in Quality area, Fulfill the Quality requirement then delivery
14.Any quality issue 1st confirm from Quality department then discuss with Related
Department & also inform Related Merchandiser
15.Every day Not Ok List review & Give to Related Department & Merchandiser also
take receiving sign
16. Any not ok issue, if not take corrective action on time then give to reminder
17.Any not ok issue, if needed to discuss with Related Merchandiser, Production person
must be discuss as technical view. If possible to take approval must be take sign
18.If Problematic fabrics needed to delivery must be inform to-
a. Related Merchandiser
b. Cutting Manager
c. Garments Quality Manager
d. Write down in the inspection report
e. Take sign from related department
f. Best way to send mail to responsible person
We are Committed, We will Fulfill the Customer Quality Requirement

Fabrics Delivery Approval Authority:
1. Check Buyer Requirement, Width, GSM, Shade match, Shrinkage, Accessories ( Rib,
Collar & Cuff, Piping, Back neck tap with Measurement)- Confirm from Online In-
charge & Executive (Shade)
2. Test Result (Shrinkage, Twist, Rubbing, Pilling & Wash Fastness)- confirm from
Physical Lab Manager
3. Fulfill the Buyer Requirement then possible to Delivered
i. GSM- 4-6% Low from Required, plus side max 2% average below from
requirement
ii. Shrinkage L-4% W-7% Spirality 5%
iii. Width ±1 inch
iv. Test as Buyer Required
v. Angle 5% from width wise
vi. Bowing 5% from width wise
4. Approved by any problems fabrics–
i. GSM, Width & Shrinkage (Cotton) - Knitting GM & Manager, Finishing
AGM & Manager with Sign.
ii. GSM, Width & Shrinkage (Lycra)- Finishing AGM & Manager with Sign
iii. Shade, Uneven, Hairiness- AGM(Dyeing) with sign
iv. Test (Color Fastness, Pilling, Rubbing)- AGM(Dyeing), also Physical Lab
Manager with sign
5. Over all if take Responsibility Related Merchandiser then we can delivered any kind
of problems fabrics but need to take sign.
6. Any person given the approval then we send mail to related person in the department
7. Without proper inspection not a single kg fabrics delivered

Working Procedure (SOP)
1. Confirm the Shade, Test Result from Quality Section, cÖ_‡g †mW Ges ‡Uó †iRvë wVK Av‡Q wK bv
‡`‡L wb‡Z n‡e,
2. Any special Requirement, ‡Kvb †¯úkvj wdwbwms cÖ‡mm Av‡Q wK bv.
3. Check the batch card, accessories practically available or not, e¨vP Kv‡W© †Kvb
G‡mvPwiR ixe, Kjvi Kvc _vK‡j, Zvnv wbwðZ Ki‡Z n‡e,
4. Width Plus/ Minuse or Variation & GSM Plus/minuse stop the process until
inform the Related department,cÖ¯’, wRGmGg, Kg †ewk n‡j, mv‡_ mv‡_ Rvbv‡Z n‡e, Zv bv n‡j, cÖ‡mm eÜ
_vK‡e,
5. After slitting if loss any accessories, finishing will be responsible, wmwjwUs Gi c‡i hw` †Kvb
G‡mvPwiR ixe, Kjvi Kvc nviv‡bv hvq, Zvn‡j wdwbwms `¦vwq _vK‡e|
6. In Slitting Stage must be Roll count & Ensure the Bar code & Yellow Mark, wmwjwUs
G †ivj KvD›U Ki‡Z n‡e, GK mvB‡W evi †KvW, Ab¨ mvB‡W BD‡jv gvK© wbwð©Z Ki‡Z n‡e|
7. After stenter also confirm the shade & Quality from Qualit department by
online QC. †mW Ges †Kvqv‡jwU wVK Av‡Q wK bv, †`L‡Z n‡e Ges †Kvqv‡jwU wWcvU‡g›U †_‡K wbwð©Z n‡Z n‡e Ab jvBb
wKDwmi gva¨‡g|
8. If needed to adjust the Shade in Stenter, Make sure Padder pressure &
Softener % also temperature adjust, ‡mW hw` GWRvó Ki‡Z nq, Zvn‡j ÷ªv›Uvi †gwk‡b, c¨vWvi ‡cÖmvi
Ges ùUbvi % Kg †ewk K‡i †mW wVK Ki‡Z n‡i|
9. Width & GSM less then as per requirement, width Plus +2” GSM 5 % minuse for
compaction, cÖ¯’ Ges wRGmGg, +2 BwÃ Ges 7 †_‡K 5 % Kg ivL‡Z n‡e, hvnv‡Z †Kv‡¤ú± Gi c‡i wVK _v‡K|
10.Confirm the Hand feel as Customer Requirement, Kvco md&U n‡q‡Q wK bv, Kvógv‡ii
MÖnb‡hvM¨Zv Abyhvqx|
11.Confirm the accessories match with Body also follow Any measurement,ixe †evwW
g¨vwPs Av‡Q wK bv Ges †Kvb gvc _vK‡j †`‡L wb‡Z n‡e|
12. Any process ensue first confirm Quantity, ‡hB †Kvb cªwKqvi mgq, d¨vwe‡·i Gi †Kvqvw›UwU wbwð©Z Ki‡Z
n‡e|
13.Shrinkage wise Set up the Compact parameter, Width ±1” & GSM 2 to 3% Less
from requirement, wms‡KR †`‡L †Kv‡¤ú±‡ii †mwUs w`‡Z n‡e, ±1 BwÃ Ges wRGmGg 2 †_‡K 3 % Kg _vK‡e|
14. Ensure Shrinkage & Twist from Stenter Machine. ÷¨v›Uvi †gwk‡b wms‡KR Ges UzBó kZfvM wbwð©Z
Ki‡Z n‡e|
15.After Compaction Shrinkage issue not allowed, †Kv‡¤ú±‡ii c‡e wms‡KR †dj MÖnb †hvM¨ bq|
16.Lycra fabrics need to check every batch 2/3 rolls Right Left Middle GSM
Variation also width, j¨vKiv †d«we· cÖwZ e¨vP Gi †_‡K 2/3 †ivj †_‡K Wvb, evg Ges wg‡Wj mvB‡W wRGmGg †PK
K‡i †`L‡Z n‡e, me RvqMvq mgvb Av‡Q wK bv,
17.More than 160 GSM Single jersey & Rib, Interlock, Fleece & Piqué fabrics when
the finishing in the stenter machine please don’t give the any angle for
Spirality control, normally we are not face any Spirality issue if have double

jersey & High GSM fabrics. wms‡Mj Rvwm© 160 wRGmGg †_‡K Dc‡ii wRGmGg Gi Ges ixe, B›UvijK, wdªwjm Ges
wc‡K Kvc‡oi ÷¨v›Uvi †gwk‡b Pvjv‡bvi mgq †Kvb cÖKvi Gb‡Mj Kiv hv‡e bv, ¯úvivB‡jwU †Kv›Uªj Kivi Rb¨, Ggb Kvc‡o
mvavibZ ¯úvivB‡jwUi mgm¨v nq bv|
18.Brush/Sueded fabrics 1
st
check Sinker mark visibility, if available must be infirm
to Knitting department, eªvku / myBwWs Kvc‡o cÖ_g †ivj †PK K‡i †`‡L wb‡Z n‡e, wmsKvi gvK© ‡`Lv hvq wK bv,
_vK‡j wbwUs wWcvU©‡g›U †K Rvbv‡Z n‡e|
19.Any problematic fabrics within short time must be correction complete, (with
in 24 hours) wdwbwms Gi mgm¨vi Rb¨ †Kvb Kvco, AwZ Aímg‡qi g‡a¨ mgvavb Ki‡Z n‡e, (24 N›Uvi g‡a¨ wVK Ki‡Z n‡e)
20.When the Start any process must be confirm the quality standard, ‡Kvb cÖ‡mm ïiæ
Kivi c~‡e©, Kvc‡oi †Kvqv‡jwU wVK Av‡Q wK bv, wbwð©Z n‡Z n‡e|
21. Problematic fabrics Correction within 24 hours (Shrinkage & GSM, Width) ‡Kvb
Kvc‡o mgm¨v (wms‡KR, wRGmGg, Wvqv) LvK‡j 24 N›Uvi g‡a¨ mgvavb Ki‡Z n‡e|
22. When will be Accessories Dry’s, body fabrics will be Finish also same time,
hLb Kvco ïKv‡bv n‡e, GKB mg‡q ixe, Kjvi Kvd I ïKv‡Z n‡e|
23. Any Issue like Process Loss, Shade & uneven within 24 hours will be
handover to related department. ‡Kvb wWcvUg¨v‡›Ui (WvBs bxwUs) mgm¨v n‡j, 24 N›Uvi g‡a¨ ‡diZ †`Iqv
n‡e, wVK Kivi Rb¨|
24. Have to ensure Right First Time 90%, cÖ_g ev‡iB 90% Gi g‡a¨ †Wwjevwi †`Iqvi Dchy³ Ki‡Z n‡e|
25. Single Process within 3 days & Double process (Sueding, Brush) Fabrics 5
days will be delivery, wms‡Mj cÖ‡mm wZb w`b Ges Wvej cÖ‡mm (eªvk m~BwWs) Kvco cvP w`‡bi g‡a¨ †Wwjevwi w`‡Z n‡e|
26. Ensure the Bar Code & another Side Yellow Arrow Mark in Slitting Stage, if
not got stop the process. evi †KvW Ges ûj~` gv‡K©i `vM Av‡Q wK bv wbwðZ Ki‡Z n‡e wmwjwUs Ae¯’vq, hw` bv
cvIqv hvq, Zvn‡j cª‡mm eÜ _vK‡e|
27. Fabrics don’t keeping in the directly floor. Keeping in the trolly. Any dirty
sport not allowed. ‡d¬v‡i †Kvb Kvco Uwj Qvov ivL‡Z cvi‡e bv, gvwUi `vM MÖnb †hvM¨ bq|
28. Transparence 100% kZ fvM mZZvi mv‡_ KvR Ki‡Z n‡e|
29. Don’t cut any rolls, we are ensure roll management system, ‡Kvb †ivj KvUv hv‡e bv,
Avgiv †ivj g¨v‡bR‡g›U wm÷¨vg wbwð©Z KiwQ|
30. Shift incharge will be confirm the Quality, from first rolls. wkÞ BbPvR,© cÖ_g †ivj †_‡K wZb
†ivj ch©šÍ, cÖwZwU wg‡k‡bi mvg‡b †_‡K, kZ fvM ‡Kvqv‡jwU wbwð©Z K‡iZ n‡e|
31. Machine Maintance will be as per schedule. wbw`©ó UvBg Abymv‡i †gwkb iÿYv‡eÿY Ki‡Z n‡e|
32. Negligence Zero Tolerance, ÿgvi A‡hvM¨ Aciva, B‡”Q K‡i fzj Ki‡j|
33. Mainly Not consider any Quality issue, †Kvqv‡jwU‡K me©”P ¸iƒZ¡ w`‡Z n‡e, †Kvb cÖKv‡ii Qvo †bB
†Kvqv‡jwU Bmy‡Z|

Working Procedure (SOP)
3. ¯‹zBRvi †gwkb t †d«we· †gwk‡b Pvjv‡bvi c~‡e© cÖ‡qvR‡bi Zzjbvq Wvqv eo Av‡Q wK bv, mvavibZ WvBs Gi c‡i cÖ‡qvR‡bi Zzjbvq
Wvqv †QvU _v‡K, †gwk‡bi ¯úªv‡Û‡ji mvnv‡h¨ jÿ gvÎvq †cŠQv‡bv nq| e¨vP KvW© AbyhvB ixe, Kjvi Kvd, hvnv Av‡Q me wVK Av‡Q
wK bv, bv _vK‡j WvBs BbPvR© ‡K RvbvB‡Z n‡e|
4. wmwjwUs †gwkb t wb‡Wj Wªc Av‡Q wK bv †`L‡Z n‡e, mvavibZ 140 wRGmGg Gi †_‡K Dc‡ii me Kvc‡o wb‡Wj Wªc _vKv eva¨Zv
g~jK, Avi wb‡Pi wRGmGg Kvc‡o wb‡Wj Wªc bv _vKv mvfvweK ZvB wmwjwUs Kivi mgq UzBó wi‡gvf K‡i, KvU‡Z n‡e| GKUz Gb‡Mj
MÖnb †hvM¨Zv cv‡e| e¨vP KvW© AbyhvB ixe, Kjvi Kvd, hvnv D‡jøL Av‡Q, me wVK Av‡Q wK bv, bv _vK‡j WvBs BbPvR© ‡K
RvbvB‡Z n‡e|
5. ÷¨v›Uvi †gwkb t †d«we· †gwk‡b Pvjv‡bvi c~‡e©, ‡mW Gi Ae¯’vb †R‡b wb‡Z n‡e, jvBUvi bv WvK©vi| AWv©i AbyhvB Wvqv, wRGmGg,
Bqvb© KvD›U,‡nqvwi‡bm wVK Av‡Q wK bv, | G cÖwµqvq †mW cwieZ©b Kiv hvq, ZvB AwfÁZv Kv‡R jvMv‡Z n‡e| GK wgUvi †d«we·
†K‡U Uªv¤¢j Wªvqvi K‡i †`‡L wb‡Z n‡e, KZ cÖ‡¯’ wdwbm Ki‡j, wRGmGg, wms‡KR wVK _vK‡e, Uªv¤¢j Wªvqv‡ii ci 5% wms‡KR a‡i wb‡q
cÖ¯’ †mU Ki‡Z n‡e| wdwbwms cÖwµqvi g‡a¨ ÷¨v›Uvi †gwk‡bB cÖavb cÖwµqv, ZvB GLv‡b AwfÁZv Kv‡R jvwM‡q fvj djvdj evwni
Ki‡Z n‡e|
6. ‡Kv‡¤ú±i †gwkb t cÖ_‡g Kvc‡oi wms‡KR †PK K‡i †`L‡Z n‡e, †iRvë AbyhvB †gwkb †mU Ki‡Z n‡e, ˆ`N©¨ Ges cÖ¯’¨ `~w`M hw` wms‡KR
Lvivc _v‡K, Zvn‡j Uªv¤¢j Qvov mgvavb n‡e bv| hvnv wbwUs †mU-Avc mgm¨v| Z‡e †Póv Ki‡Z n‡e, hvnv‡Z ˆ`N¨© eivei wms‡KR
fvj Kiv hvq|
7. Wªvqvi †gwkb t †d«we· †gwk‡b Pvjv‡bvi c~‡e©, ‡mW Ges †nqvwi‡bm, n¨vÛ wdj, wVK Av‡Q wK bv, bv _vK‡j WvBs BbPvR© ‡K
RvbvB‡Z n‡e| KviY Wªvqv‡ii ci Avevi cÖwµqv Ki‡Z mgq bó n‡e|
8. eªvk †gwkb t wbwUs wmbKvi gvK©, n¨vÛ wdj, †mW I‡K _vK‡j eªvk n‡e| Kvc‡oi I‡q AbyhvB eªvk †gwk‡b cÖ‡ek Kiv‡Z n‡e| BbRvBg
†ewk n‡j, eªvk fvj n‡e bv, cÖwµqv †k‡l †mW †Zgb cwieZ©b nq bv|
9. myBwWs †gwkb t wbwUs wmbKvi gvK©, n¨vÛ wdj, †mW I‡K _vK‡j myBwWs n‡e| me ‡P‡q fvj n‡e GK †ivj myBwWs K‡i, wbwðZ K‡i
†bIqv, KviY myBwWs Gi c‡i, jvBb gvK© †ewk †`Lv hvq Ges †mWI A‡bK cwieZ©b n‡q hvq|
10. wUDe ‡Kv‡¤ú± †gwkb t cÖ_‡g Kvc‡oi wms‡KR †PK K‡i †`L‡Z n‡e, †iRvë AbyhvB †gwkb †mU Ki‡Z n‡e, cÖwµqv †k‡l wms‡KR mgm¨v
MÖnY †hvM¨ n‡e bv|Z‡e †Póv Ki‡Z n‡e, hvnv‡Z ˆ`N¨© eivei wms‡KR fvj Kiv hvq|
11. wnU‡mU t mvavibZ j¨vKiv Kvc‡o WvBs Kivi c~‡e© wnU‡mU Ki‡Z n‡e| †PK, Wvqv, wRGmGg, wbwUs ZvwiL Ges †gwkb Abyhvqx e¨vP
Ki‡Z n‡e, Zv bv n‡j cÖ¯’, wRGmGg Kg †ewk n‡e| wms‡KR, cÖ¯’, wRGmGg m¤ú~b© wbe©i Ki‡e, wnU‡mU Gi Dci| ZvB wnU‡mU GKwU ¸iæZ¡
c~b© welq, K‡qK ai‡b wnU‡mU Kiv hvq, c¨vWv‡i cvwbi mv‡_ wWUvi‡R›U w`‡q, cvwb Qvov ïay w÷ªg w`‡q, WªvB wnU‡mU, Avevi WvBs
G Iqvk K‡i I wnU‡mU Kiv n‡q _v‡K|
‡gwk‡bi me evbv©i Gi ZvcgvÎv GKB iKg _vK‡Z n‡e, Zv bv n‡j wRGmGg GKB †iv‡j wewfbœ n‡e, wms‡KR I fvj n‡e bv, hvnv
†Kvb Kv÷gv‡ii Kv‡Q MÖnb †hvM¨Zv cv‡e bv | ÷¨v›Uvi †gwk‡bi Wvb, evg mvB‡Wi wcwbs ûB‡ji GWRvówUs mgvb _vK‡e, Zv bv
n‡jI wRGmGg GKB †iv‡j wewfbœ n‡e|
12. wmbwRs †gwkb t mivmwi M¨vm dvqvwis Gi gva¨‡g wmbwRs cÖwµqv Kiv n‡q _v‡K weavq, fvjfv‡e Kvco‡K VvÛ Kivi ci †óvi Kiv
A_ev mivmwi WvBs cÖwµqv ïiæ Kiv DwPZ| Zv bv n‡j AvMyb jvMvi m¤¢vebv †ewk _v‡K|
13. ‡kqvwis †gwkb t Kvc‡oi Avku mg~n mgvb fv‡e Lvov _vK‡Z n‡e, Zv bv n‡j ‡kqvwis G KvUv hv‡e bv| LyeB AwfÁ †jvK Qvov
†gwkb Acv‡iwUs Kiv `~N©Vbvi KviY n‡Z cv‡i|

Slitting Machine: ‡hB †gwk‡bi mvnv‡h¨ wUDe Kvco‡K †K‡U I‡cb Kiv nq, ciewZ© cÖwµqvi Rb¨,
Zvnv‡K wmwjwUs †gwkb e‡j|
wmwjwUs †gwkb:
1. wUDe Kvco †K I‡cb Kiv nq| Open the Tube Fabrics
2. c¨vWv‡i mvnv‡h¨ Kvc‡oi cvwb AcmviY Kiv nq| Remove the water from Fabrics by
Padder
3. cvwbi †¯úªi gva¨‡g GbRvBg Wªvó `~I Kiv n‡q _v‡K| Remove Enzym dust by spy
water
4. c¨vWvi _vK‡j K¨vwg‡KjI e¨envi Ki‡Z cvwi, If double padder available then we
can use chemical also

Batch Card
Parameter
Machine
Check
Manpower
(Slitting Machine)
1) Needle drop _vK‡j, †jLv Av‡Q wK bv †`L‡Z n‡e?
2) ixe wUDe, Kjvi Kvd, Av‡Q wK bv †`L‡Z n‡e
3) we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
1. ‡gwkb cwi¯‹vi Ki‡Z n‡e wK bv †`L‡Z n‡e,
2. Air & Water Pressure Av‡Q wK bv †`K‡Z n‡e|
3. Dust remove Ki‡Z cvwb ‡¯ú Ki‡Z n‡e|
1. c¨vWvi †cªmvi 2-3 Gi g‡a¨ _vK‡e,
2. ‡gwk‡bi w¯úªW 60-80
3. 150 wRGmGg Gi wb‡P wb‡Wj jvBb _vK‡e bv,
4. Kvc‡oi †Ubkb †ewk †`Iqv hv‡e bv|
1) Acv‡iUi 1 Rb
2) ‡njcvi 1 Rb
1. wb‡Wj jvBb AbyhvB KvUv n‡jv wKbv †`L‡Z n‡e|
2. c¨vWvi wµR Avm‡Z‡Q wKbv †`L‡Z n‡e|
3. GRvBg Wvó _vK‡j `yÕevi PvjvB‡Z n‡e|
Note: 140 wRGmGg †_‡K Dc‡ii Aek¨B wb‡Wj Wªc _vK‡e, Gi wb‡Pi wRGmGg †d«we· Gi UzBó wd« K‡i
KvU‡Z n‡e| e¨vP Gi mv‡_ wK wK accessories Av‡Q wbwð©Z Ki‡Z n‡e| †hB †Kvb mgm¨v cv‡e, mv‡_ mv‡_
wdwbwms mycvifvBRvi †K Rvbv‡e|

(Stenter Machine)
Objective of Stenter:
A machine or apparatus for stretching or stentering fabrics. The purpose
of the stenter machine is to bringing the length and width to pre
determine dimensions and also for heat setting and it is used for
applying finishing chemicals and also shade variation is adjusted. The
main function of the stenter is to stretch the fabric widthwise and to
recover the uniform width.
wK KvR K‡i ÷¨v›Uvi †gwk‡bi mvnv‡h¨:
1. Heat setting is done by the stenter for lycra fabric, synthetic and
blended fabric.
2. Width of the fabric is controlled by the stenter.
3. Finishing chemical apply on fabric by the stenter.
4. Loop of the knit fabric is controlled.
5. Moisture of the fabric is controlled by the stenter.
6. Spirility controlled by the stenter.
7. GSM of the fabric is controlled by stenter.
8. Fabric is dried by the stentering processs
9. Shrinkage property of the fabric is controlled.
10. Curing treatment for resin, water repellent fabric is done by the
stenter.

Manpower
Batch Card
Machine
Check
Parameter
(Stenter Machine)
1. ‡PK Ki‡Z n‡e wK Requirement Av‡Q
2. DIA, GSM, Stitch Length, Yarn Count ‡PK Ki‡Z n‡e
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv, †`L‡Z n‡e|
2. Air & Gas Pressure ‡Kgb Av‡Q
3. Temperature me evb©©©©v‡i mgvb _vK‡Z n‡e
1. Dia ‡`‡L width set Ki‡Z n‡e
2. Overfeed, PP, Under feed & Speed set Ki‡Z n‡e
3. Temperature Kvc‡oi MVb †`‡L set Ki‡Z n‡e
1. mvg‡b 1 Rb, Acv‡iU 1 Rb, wcQ‡b 1 Rb _vK‡Z n‡e|
2. Quality ‡`L‡Z & Fabrics feeding Gi Rb¨ 1 Rb
1. Width & GSM †`L‡Z n‡e
2. Shade Ges Quality wbwð©Z Ki‡Z n‡e wKDwm †_‡K|
3. Hand feel, Quality issue wbwð©Z Ki‡Z n‡e me©”Q 5 iæ‡ji g‡a¨|
4. wKDwm wbwð©Z bv Ki‡j †Kvb Kvco †gwk‡b Pj‡e bv|
Note: 1. If suddenly machine stop please open the door otherwise may be caught the
fire. ‡gwkb nVvr eÜ n‡q †M‡j, mv‡_ mv‡_ †gwk‡bi `iRv Ly‡j w`‡Z n‡e, Zv bv n‡j Av¸b aivi m¤¢vebv _v‡K|
2. If you got width plus from required please inform the Supervisor, hw` cÖ‡qvR‡bi †ewk cÖ¯’
cvIqv hvq, Zvn‡j mycvifvBRvi‡K Rvbv‡eb|
3. Every time keep the Filter clean, me mgq wdëvi cwi®‹vi ivL‡Z n‡e|
4. If caught the fire, stop the machine, blower also. Please don’t open the door. Keep
the mind, fire cannot Carrie on outside of the machine if you not open the door. hw` Av¸b
a‡i hvq, Zvn‡j †gwkb Ges eøyqvi mn eÜ K‡i w`‡Z n‡e, †gwk‡bi †P¤^v‡i `iRvI †Lvjv hv‡e bv, †Lqvj ivL‡Z n‡e, †gwk‡bi
evwn‡i hvnv‡Z Av¸b ‡h‡Z bv cv‡i|

(Compactor Machine)
The compacting machine is a knitted fabric shrinkage control machine,
which can compact the fabric in length wise direction, to provide over
feed to the fabric while processing in presence of steam and able to
control the shrinkage. In other words, this is a process of compacting the
fabric in length ways direction.
Function of Compactor Machine:
Compactor is important machine in knit fabric finishing process. There are a lot of
technical work which are done by compactor machine. The works are done by
compactor machine are pointed out below:
1. GSM control of the knitted fabric. For high GSM, overfeed is increased and fabric
width is decreased. For low GSM, overfeed is decreased and fabric width is increased.
2. Control shrinkage
3. Twisting control
4. Increase smoothness of fabric
Types of Compactor Machine:
Compactor machines are two types. They are-
1. Tubular compactor
2. Open compactor

Machine
Batch Card
Check
Parameter
Manpower
(Compactor Machine)
1. Kvógvi wK ai‡bi †Kvqv‡jwU Pv‡”Q †`L‡Z n‡e|
2. DIA, GSM, Shrinkage ‡Kgb Av‡Q
2. Air & Steam Pressure ‡Kgb Av‡Q 4 fvi jvM‡e|
3. ÷xg Temperature 110-120 jvM‡e|
1. wms‡KR †`‡L Width Set ‡mU Ki‡Z n‡e|
2. Overfeed, Under feed & Speed
3. Temperature Fixed 110C
1) wcQ‡b 1 Rb
2) Acv‡iUi 1 Rb
3) mvg‡b 1 Rb _vK‡Z n‡e|
1. Width, GSM, ‡PK Ki‡Z n‡e
2. Shade Ges Quality wbwð©Z Ki‡Z n‡e wKDwm †_‡K
3. Afvi K‡¤úKkb gvK© Av‡Q wK bv †`L‡Z n‡e|
4. iæj KvD›U K‡i, cÖ‡mm jm % wbwð©Z
Note: If suddenly machine stop please remove the fabrics which is inside of
Machine avoid the shade variation. ‡gwkb nVvr eÜ n‡q †M‡j, ‡gwk‡bi eøvs‡KUi wfZ‡i _vKv
Kvco †K‡U †c‡j w`‡Z n‡e, bv n‡j †mW Gi cv_©K¨ n‡Z cv‡i|

Squeezer Machine: WvBs Kivi ci Kvco‡K Wvqvi mvBR wVK Kiv Ges AwZwi³ cvwb
AcmviY Kiv nq I wms‡µBR †Kv›Uj Kiv nq, †hB wgwk‡bi mvnv‡q¨ Zvnvi bvg ¯‹zBRvi ev wW-IqvUvwis †gwkb
e‡j|
¯‹zBRvi ev wW-IqvUvwis †gwkb:
1. WvBs Gi c‡i Kvc‡oi AwZwi³ cvwb Acmvi‡bi R‡b¨, Water Remove
2. Kvc‡oi Wvqvi mvBR wVK Kiv Dia control
3. wRGmGg wVK ivLv GSM control
4. ms‡KvPb K‡›Uvj Kiv Shrinkage Control
5. mdUbvi e¨envi Kiv Softener use
6. UzBó K‡›Uvj Kiv Twist Control
7. K¨vwg‡Kj wdwbwms Kiv Chemical use

Manpower
Check
BatchCard
Parameter
Machine
(Squeezer Machine)
1. Required Dia & GSM, Yarn Count & Stitch Length
2. Dia Size & Adjust Spindle/ Shape
3. Any Special Instruction
1. Machine Need clean or not
2. Check Ballooning
3. Water & Air Pressure sufficient
1. Dia Size & Adjust Spindle/ Shape
2. Padder pressure
3. Adjust Tension
1. Operating Side -1 person
2. Front Side – 1 person
1. Dia size & Bowing, Crease
2. Hand feel, Elongation/ Shrinkage %
Note: ¯‹zBRv‡ii gva¨‡g wms‡KBR K‡›Uªvj Kiv n‡q _v‡K| cÖ‡qvR‡bi Zzjbvq Wªvqv eo n‡j, mycvievBRvi‡K
RvbvB‡Z n‡e|

Dryer Machine (Wªvqvi †gwkb): mvavibZ wUDe Ges Kjvi Kvd RvwZq Kvco Wªvqvi
†gwk‡bi mvnv‡h¨ ïKv‡bv nq|
¸iæZ¡c~b©: Improtance
1. Kvco‡K ïKv‡bv, Fabrics dry
2. wms‡KR ‡Kv›Uªj Kiv, Shrinkage control
3. ‡mW ‡Kv›Uªj Kiv, Shade control
4. Av`ªZv ‡Kv›Uªj Kiv, Moisture Control
5. wRGmGg ‡Kv›Uªj Kiv, GSM Maintain

Manpower
Check
BatchCard
Parameter
Machine
(Dryer Machine)
1. Check Customer Required
2. Take Shade Information
3. Any Special Instruction
1. Machine Need clean or not
2. Steam Pressure
3. Air Pressure sufficient
1. Compaction %
2. Steam Setup
3. Adjust Tension
1. Operating Side -1 person
2. Front Side – 1 person
1. Dia size & Bowing, Crease & Check any visible Problems
2. Hand feel, Elongation/Compaction %, GSM
Note: Wªvqvi †gwkb ÷ªxg I M¨vm Gi gva¨‡g nxU w`‡q Kvco ïKv‡bv nq|

Calender Machine: Calendering, process of smoothing and
compressing a material (notably paper) during production by passing a single
continuous sheet through a number of pairs of heated rolls. The rolls in
combination are called calenders. Calender rolls are constructed of steel with
a hardened surface, or steel covered with fibre; in paper production, they
typically exert a pressure of 500 pounds per linear inch (89 kilograms per
centimetre). Coated papers are calendered to provide a smooth, glossy finish.

Parameter
Manpower
Check
Batch Card
Machine
(Calender Machine)
1. Check Requirement
2. Confirm Dia Mark
3. Follow any Special Instruction
1) Need Clean or not/ Blanket
2) Air Pressure Sufficient or not
3) Steam Sufficient or not?
1) Set dia
2) Steam pressure
3) Speed set
1.Operator-1 person
2.Helper- 2 person
1. Check GSM & Dia
2. Any spots
3. Dia & Compaction%

Tube Tex Compact :( Tube Tex C2500) Kvc‡oi gPwib Avei‡bi Rb¨ Ges
wms‡KR I wRGmGg †Kv›Uªj Kivi Rb¨|
¸iæZ¡c~Y©: Improtance
1. A‡bK nvB †Kvqv‡jwci †gwkb, High Qualitys Machine
2. wms‡KR †Kv›Uª‡ji Rb¨ A‡bK ¸iæZ¡c~Y©, we‡kl K‡i wc‡K, ixe Ges g¨vm B›Uvi jK, jvKó Kvc‡oi Rb¨| Good for
Shrinkage Control mainly Pique, Rib & Interlock Fabrics
3. wRGmGg †Kv›Uªj A‡bK fvj nq, Good for GSM Control
4. Av`ªZv †Kv›Uªj fvj nq| Moisture Control best

Batch Card
Machine
Parameter
Manpower
Check
(Tube Tex)
2. DIA, GSM, Shrinkage
1. Need Clean or not/ Blanket
2. Air & Steam Pressure Sufficient or not
3. Temperature
1. Shrinkage Compaction percentage
2. Overfeed, Shoe Pressure & Speed
3. Temperature Fixed 110C
1) Back side-1, Person
2) Operating 1 person
3) Front side-1 person
1. Width, GSM, Over Compaction Mark
2. Shade give to Quality for confirm
3. Hand feel, Quality issue confirm from Quality
Note: If suddenly machine stop please remove the fabrics which is inside of
Machine avoid the shade variation.

Singing Machine (‡mbwRs †gwkb): Kvc‡oi Dcwi fv‡Mi Avku ¸‡jv‡K Av¸‡bi mvnv‡h¨
cy‡o †djv‡bv‡K †mbwRs e‡j|
1. we‡kl K‡i cwj÷vi Ges KUb wg· dvBevi Gi Kvc‡o wmbwRs K‡i _v‡K| Fire the surface
fiber in top of the fabrics, CVC fabrics use this process
2. cÖ‡mm jP Kg n‡e, less Process loss.
3. BbRvBg Kiv jvM‡e bv,ZvB WvBs UvBg Kg jvM‡e| No need enzyme process then
dyeing time also short
4. Kvco wi‡RKkb Kg nq, WvBs UvBg Kg jv‡M Ges BbRvBg Kiv jv‡M e‡j| Fabrics
rejection less.
5. Kvc‡Mi ÷¨vš’ †ewk _v‡K| Fabrics strength good

Batch Card
Parameter
Check
Machine
Manpower
Gas Singeing M/c
2. Kvc‡oi wWRvBb †`L‡Z n‡e|
1. ‡gwkb cwi¯‹vi ivL‡Z n‡e,
2. Air Pressure me mgq 4 fvi jvM‡e
3. Gas Pressure ‡Kgb Av‡Q †`L‡Z n‡e|
4. B‡jw±ªK ¯úvjvB wVK _vK‡Z n‡e|
1. Taken in & delivery Roller Tension ‡mU Ki‡Z n‡e|
2. Fabrication wise M/c Speed ‡mU Ki‡Z n‡e|
3. Flame Bar ‡mU Ki‡Z n‡e Kvc‡oi aib AbyhvB
4. Burner Position ‡mU Ki‡Z n‡e Kvc‡oi aib AbyhvB
1) Acv‡iUi 1 Rb
2) Kvco‡K †iwW Ki‡Z 1 Rb †njcvi
1. jvBb gvK©, wQ`ª Avm‡Q wKbv †`L‡Z n‡e|
2. Avb B‡eb c~o‡Q wK bv †`L‡Z n‡e
3. mvBW Uz mvBW Ges wg‡Wj †Kgb cyo‡QÕ †`L‡Z n‡e|
4. me RvqMvq mgvb cyo‡Q †`L‡Z n‡e|
‡bvU t evb© cÖ‡mm Kivi c‡i, Kvco‡K VvÛv Ki‡Z n‡e, Zv bv n‡j Av¸Y a‡i †h‡Z cv‡i| AZ¨všÍ `ÿ Acv‡iUi
Gi cÖ‡qvRb, mZ©KZvi mwnZ †gwkb PvjvB‡Z n‡e,

Sharing Machine (‡kqvwis ‡gwkb): eªvkvu Kivi c‡i, dvBevi ¸‡jv‡K mgvb Kivi Rb¨
†K‡U †µZvi Pvwn`v Abyhvqx K‡i †Zvjv|
1. †kqvwis †gwkb GKwU AZ¨vawbK wdwbwms cª‡mwms †gwkb, hvnv Kvc‡oi ¸bvMyb e„w× K‡i| Modern
technological machine in the Finishing process
2. Kvc‡oi Dcwi fv‡Mi AwZwi³ Avku ev dvBevi ¸‡jv‡K †K‡U _yeB gmwib K‡i †`q| Excess fiber
need to remove by shearing machine by blade
3. AZ¨vawbK ‡Kvqv‡jwU m¤ú~Y© Kvco ‰Zwi‡Z GB †gwkb LyeB ¸iæZ¡c~b©, Quality ful Fabrics
make by shearing machine
4. K¤¢j ˆZix‡Z LyeB ¸iæZ¡c~b©, For Blanket make importance

Parameter
Batch Card
Manpower
Machine
Check
Sharing M/c
1. Kvógvi †Kvqv‡jwU m¤ú‡K© Rvb‡Z n‡e|
2. Kvc‡oi wWRvBb †`L‡Z n‡e|
1. ‡gwkb cwi¯‹vi ivL‡Z n‡e,
2. Air Pressure me mgq 4 fvi jvM‡e
3. B‡jw±ªK ¯úvjvB wVK _vK‡Z n‡e|
1. Taken in Roller & Lower in Roller Tension
2. Blade & Table Distance
3. Cutter RPM/Speed & Plaiter Tension
4. M/c Speed
1) Acv‡iUi 1 Rb
2) Kvco‡K †iwW Ki‡Z 1 Rb †njcvi
2. Avb B‡fb KvwUs nIqvi m¤¢vebv _v‡K|
3. mvBW Uz mvBW Ges wg‡Wj †Kgb ‡Kgb KvUv n‡jv †`L‡Z n‡e|
mveavbZv: Acv‡iUi AZ¨všÍ `ÿ n‡Z n‡e, Zv bv n‡j `~N©Vbvi m¤¢vbv _vK‡e|

(Sueding Machine)
Kvco †K ùU Kivi Rb¨ cøvmwU‡Ki eªvkvu Gi mvnv‡h¨ Nl©‡bi gva¨‡g g¨vKvwb‡Kj c×wZi mvnv‡h¨
wdwbwms Kiv n‡q _v‡K|
Sueding is a mechanical finishing process in which a fabric is abraded on one or both
sides to raise or create a fibrous surface. This fibrous surface improves the fabric
appearance, gives the fabric a softer, fuller hand, and can mask fabric construction
and subdue coloration.
Objective of Peach Finish-
 Wide range of brushing effects which can be replicated through time.
 Completely defect-free fabric processing.
 Flexible drawing-in in the various right-back side combinations.
 High production speed.

Check
Machine
Parameter
Manpower
Batch Card
Sueding M/c
2. ‡mW †Kgb Av‡Q †`‡L wb‡Z n‡e, e¨vP Kv‡Wi Z_¨ †_‡K|
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
2. Air Pressure ‡Kgb Av‡Q, GLv‡b Gqvi †cªmvi LyeB ¸iæZ¡ c~b©|
3. B‡jw±ªK ùvjvB wVK _vK‡Z n‡e|
1. Taken in Roller Tension & M/c Speed
2. Drum Tension & Plaiter Roller Tension
3. Fabrics Return Roller Tension & tension
1) Acv‡iUi 1 Rb
2) Kvco‡K fvR Ki‡Z/ †iwW Ki‡Z 2 Rb †njcvi|
2. ‡mW †Kgb cwieZ©b n‡jv †`L‡Z n‡e|
3. mvBW Uz mvBW Ges wg‡Wj †Kgb wcP n‡jv †`L‡Z n‡e|
mveavbZv: mvavibZ GB ‡gwk‡b jvBb gvK© Ges wQ`ª Avmvi m¤¢ebv _v‡K, ZvB, c~‡e©B Kvco †PK
K‡I wb‡Z n‡e|

(Brushing Machine)
Kvco Gi GK mvB‡Wi dvBevi ¸‡jv‡K KvD›Uvi dvB‡ji mvnv‡h¨ Zz‡j gmwib Kiv nq, hvnv g¨vKvwb‡Kj
wdwbwms Gi gva¨‡g ZzjZz‡j K‡i KvswLZ j‡ÿ †cŠ‡Q|
Brushing. This process, applied to a wide variety of fabrics, is usually
accomplished by bristle-covered rollers. The process is used to remove
loose threads and short fibre ends from smooth-surfaced fabrics and is also
used to raise a nap on knits and woven fabrics.
1. Kvco Gi GK mvB‡Wi dvBevi ¸‡jv‡K KvD›Uvi dvB‡ji mvnv‡h¨ Zz‡j gmwib Kiv nq,
hvnv ZzjZz‡j K‡i KvswLZ j‡ÿ †cŠ‡Q| Loop side yarn make fiber by Brushing &
Make fluffe
2. wdwjm Kvc‡o GB cÖwµq Kiv nq, This process of fleece fabrics
3. Kvc‡oi ¸bvMb e„w× Kiv nq| Make Quality Standard

Parameter
Check
Machine
Batch Card
Manpower
Brushing M/c
2. ‡mW †Kgb Av‡Q †`‡L wb‡Z n‡e, e¨vP Kv‡Wi Z_¨ †_‡K|
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
2. Air Pressure ‡Kgb Av‡Q, GLv‡b Gqvi †cªmvi LyeB ¸iæZ¡ c~b©|
3. B‡jw±ªK ùvjvB wVK _vK‡Z n‡e|
1. Pile & Counter Pile Speed
2. Drum Speed & Plaiter Roller Tension
3. Fabrics Tension & M/c Speed
1) Acv‡iUi 1 Rb
2) Kvco‡K fvR Ki‡Z/ †iwW Ki‡Z 2 Rb †njcvi|
2. ‡mW †Kgb cwieZ©b n‡jv †`L‡Z n‡e|
3. mvBW Uz mvBW Ges wg‡Wj †Kgb eªvk n‡jv †`L‡Z n‡e|
4. Kvc‡oi †Kgb ‡Ubkb Av‡Q, Zv AZ¨všÍ ¸iæZ¡ c~b©|
mveavbZv: mvavibZ GB ‡gwk‡b jvBb gvK© Ges wQ`ª Avmvi m¤¢ebv _v‡K, me‡P‡q ¸iæZ¡ c~b© n‡jv
wiKfvix, ZvB, c~‡e©B Kvco †PK K‡i wb‡Z n‡e| Acv‡iwUs G LyeB mZK©Zv Aej¤¢b Ki‡Z n‡e, Zv bv
n‡j `~N©Vbvi m¤¢ebv †ewk _vK‡e|

Hydro Extractor: Nybv©‡qvgvb c×wZ‡Z Gqvi mvKz©jv‡ii gva¨‡g AwZwi³ cvwb
AcmvwiZ Kivi †gwkb †K nvB‡Wªv G·Uvi e‡j|
nvB‡Wªv G·UUªi:
1. WvBs Gi c‡i AwZwi³ cvwb Gqvi mvKz©‡jmv‡ii gva¨‡g AcmvwiZ K‡i| After dyeing remove
the excess water by circulation with air pressure
2. Kvc‡o †Kvb †Ubkb c‡o bv| Need tension free
3. Kvc‡oi wms‡KR K‡›Uvj fvj nq| Good shrinkage result
4. wRGmGg K‡›Uv‡j _v‡K| GSM control good
5. UzBó K‡›Uv‡j _v‡K| Good Twist control

Parameter
Manpower
Check
Batch Card
Machine
(Hydro Extractor)
2. GSM, Shrinkage
1) Need Clean or not/ Blanket
2) Air Pressure Sufficient or not
1) Set of Time
2) Speed was set
1)Front side-1 person
1) Check Crease, any visible problem.
2) Full fabrics same conditions or not
¸iæZ¡c~Y© Ask we‡kl: Improtance
1. Gqvi †cÖmvi wVK Av‡Q wK bv? Air pressure up to the mark
2. ‡gwkb A‡Uv‡gwUK Av‡Q wK bv| Machine automatic or not
3. B‡jw±K jvBb, Electric Line ok or not
4. cy‡iv e¨v‡Pi Kvco GKB wm‡÷‡g Ki‡Z n‡e, Full batch must same parament complete
the process

Biancalani:
With Brio the combined actions of the intense mechanical shaking and of the drying in
the tunnel ensure the perfect relaxation and permanent dimensional stability for each
type of knitted fabric, in each composition and in any construction.

Parameter
Manpower
Check
Batch Card
Machine
(Biancalani)
2. GSM, Shrinkage
2. Air Pressure Sufficient or not
3. Steam Sufficient or not?
1. Set of Time
2. Shaking
3. Speed set
1)Operator-1 person
2)Helper- 1 person
1) Check GSM & Relexation
2) Any spots
3) Dia & Compaction%

Air Turning Machine: air turning machine is mainly used for
overturning of the tubular fabrics.It is simple in structure, easy to operate,
high efficient.This machine have the simple figuration, easy to operate and
high eifficient.
Technical parameters
1. Infeeding speed: 300M/MIN
2. Exit speed 330M/MIN
3. Diameter of the air cylinder 219MM
4. Dimension 5800mmX1100mmX1400mm
5. Totaolly weight 0.5ton
6. Power 9Kw

Parameter
Manpower
Check
Batch Card
Machine
(Air Turning)
2. Confirm Dia Mark
1. Set dia
2. Steam pressure
3. Speed set
1)Operator-1 person
2)Helper- 2 person
1. Check GSM & Dia
2. Any spots
3. Dia & Compaction%

Bag Sewing Machine (e¨vM myBs †gwkY) - j¨vKiv Kvco wnU †mU Kivi c‡i, WvBs Kivi Rb¨
AveviI Kvco‡K wUDe Kivi Rb¨ GB †gwkb e¨envi Kiv n‡q _v‡K, hv‡Z AvbB‡fb bv Avm‡Z cv‡i|
1. e¨vM myBs Gi d‡j, Kvc‡o AvbB‡eb Av‡m bv| Control the uneven
2. wµwiR gvK© Av‡m bv, Control the crease mark
3. j¨vKiv Kvco wnU †mU Kivi c‡i, wµwiR gvK© bv Avmvi Rb¨ e¨vK myBs Kiv n‡q _v‡K|

Parameter
Manpower
Check
Machine
Batch Card
(Bag Sewing)
2. Check how many Dia
2. Auto Adjustment
1. Sewing Stitch within 1 inch 2 stitch
2. Sewing within ½ inch
3. Speed set
1)Operator-1 person
2)Helper- 1 person
1) Check Stitch Quality
2) Confirm within 1 inch 2 stitch
3) Sewing from selvage ½ inch inside

Sanforizing Machine:
Sanforizing is a textile finishing treatment, also called Sanfor ® treatment,
carried out in the piece in order to increase the dimensional stability of the
fabric when washing, or to prevent the fabrics from shrinking during
washing.
Sanforizing Process-
Sanforizing is a mechanical finishing process of treating textile fabrics to
prevent the normal dimensional alternation of warp and weft. It is also
called anti-shrinkage finishing process. It is a process of treatment used for
cotton fabrics mainly and also for some other textiles made from natural
and synthetic fibers. It is a method of stretching, shrinking and fixing the
woven cloth in both length and width, before cutting and producing to
reduce the shrinkage which would otherwise occur after wash.
Function of Sanforizing-
1. Shade Control
2. Shrinkage Control
3. GSM Control
4. More Surface improved

Parameter
Manpower
Check
Batch Card
Machine
(Sanforizing Machine)
2. Dia, GSM, Shrinkage
1. Need Clean or not
1. Temparature
2. Blanket pressure
3. Speed set
1)Operator-1 person
2)Helper- 2 person
1) Check GSM & Dia
2) Shade Check
3) Compaction%
Note: We can change fabrics shade, So much in the Sanforizing M/c, GSM
& Shrinkage also.

Finishing Trolley Management
Before Stenter we have to ready normally 3 batch (3 tons) Fabrics for
Smooth Production, if any batch not ok in Stenter stage we can take
support from next batch.
For Before Stenter,
Stenter No-8, per trolley 600 kg wet fabrics after Slitting & for 3 batch, we
can calculate per batch 1000 kg (3000/600=5 Trolley) = 8x5=40 Trolley
After Stenter also Same Calculate =8x5= 40 Trolley
Waiting For Brush 10 tons = 10x2= 20 Trolley
Waiting For Peach 5 tons = 5x2= 10 trolley
Shearing 5 tons = 5x2=10 trolley
Singeing 2 tons =2x2= 4 trolley
Bag sewing 4 tons = 4x2= 8 trolley
Waiting for Approval (Buying office / Test) 20 tons =20x2 =40 trolley
Fabrics Handling (After compact) for Storage
9 compact = 9x2= 18 trolley
Tube Floor- =8 trolley
-Steam Dryer
-Calendar
- Turning
- Tube Tex
Gross Total Required =198 Trolley
Trolley Use Procedure (SOP)
1. Fabrics Unload from Dyeing by Dyeing (Round) trolley
2. After Slitting Which is Empty back to Dyeing
3. After Slitting Trolley is Finishing, Which is Before Stenter (Empty Trolley)
4. Stenter Empty trolley back to slitting
5. After stenter which is back from Compact
6. After Compact which trolley empty back to Stenter

Shade Check Management
1. Take it 1st Approval Shade
2. Take shade Swatch from Dyeing unload batch then dry & Check with
Approval Shade
3. If confuse in unload shade than go for one roll finish & Confirm Shade
& Quality
- Shade
- Surface/ Naps, Hairiness
- Dia & GSM
- Color Fastness
- Hand feel
- Shrinkage
- Dead Cotton
- Hole
4. If quality given Approval than full batch finish Started
5. On line QC should be confirm in Stenter process on line within three
rolls,
6. Quality In-charge given sign in Batch if any decision
Quality Management
1. Quality Ensure by Shade Roll Check or Online
2. In Stenter Process up to 3-5 rolls ensure fabrics Quality
- Surface
- Naps
- Hairiness
- Dead Cotton
- Thick & Thin
- Dia & GSM
- Hole
- Hand feel
3. Should be give sign in Batch card any decision
4. Shrinkage & Test result Ok then go for Next Process
5. In compact stage
- Confirm Compaction%
- GSM & Width

Roll Management
1. Grey fabrics Inspection, Fixed Bar Code with roll no
2. Every Roll one side bar code & Another side yellow mark
3. In bar code mansion roll weight
4. Every roll should be mansion 4 point score point
5. After Batch preparation, Should be mansion Batch number each
rolls
6. Before loading in the dyeing, Confirm Rolls qty & Fabrics Qty
7. Shade check Fixed one rolls & Set the magnet
8. Don’t cut any roll in any stage
9. Shrinkage cut by Box system, Full width don’t cut
10. Quality Person inspection as per mansion Roll Number & Ensure Bar
code also yellow mark
11. Delivery by roll count & with Weight

Spirality:
Definition- Spirality appears in the form of a twisted garment, after washing. The seams
on both the sides of the garment displace from their position & appear on the front &
back of the garment.
Causes-
1. Yarn twist (More twist)
2. Finer Count
3. Unbalance yarn twist factor
4. Number of feeders-though higher feeder numbers increases production,
5. Loos Knitted (Not use actual count)
6. Higher Stitch Length
7. Dyeing time longer
8. Unbalance knitting m/c speed
9. Variation of knitting tension
10.Width increase from actual
11.GSM reduce from actual
12.Improper angle direction
Remedial-
1. Proper yarn twist
2. Balancing of number of knitting feeder
3. Proper yarn count use
4. Finish with Proper width & GSM
5. Select actual Stitch length
6. Standard dyeing time
7. Proper Angle direction
8. Resin treatment

Spirality Control-
Below-150 GSM- (Only Single Jersey)
Left Side Right Side
Mahlo (Weft Straightener)
Stenter
Fabrics
Speed Maximum-25 m/min
Overfeed – 50% (Maximum)
Note: Lycra, Rib, Interlock, Pique, Fleece no have any Spirality issue.

Bowing/Skewing:
Bowing is the measurement of the bowing arc at the highest point of a line at right angles
Between the two selvages.
A Bow depth
Fabric width
Skewing/Twisting:
Skewing/Twisting is the measurement of the highest point between a weft thread/row and a
line at right angles between the two selvages/folds.
Skew depth -A
Fabric width
Tolerance Calculation
Fabric Types
A
Max %
____________ x 100 =
Cuttable width
Max % of fabric width
Woven Jersey
3% 5%
2% 4%
Solid colours/Prints
Stripes/Checks
Exception:
Skewing are characteristics for woven twill/satin constructions and for single jersey.
The skewing tolerance must therefore be agreed on each order separately, and stated on the
“Fabric Technical Data”. The H&M garment supplier must first check twisting and eventual
Distortion on garment after:
•Eventual garment treatment.
•Washing according to care instruction.
In case of Inconsistent skewing/twisting in-between inspected rolls the inspection has failed.

308.864
1000
100 x 1000
64 x 190 x 2.54 x 26
39.37
Width x GSM
100
Width x 2.54 x GSM
Production Calculation:
Width x GSM x 2.54 x Speed
100 x 1000
=
= 8.030 KG/Minute
= 8.030 x 60 x 24 KG/24 hours
= 10406.88 KG/day 90% Efficiency
Meter/ KG =
= 308.864 gram/ meter
Per KG =
= 3.237 Meter
KG/Minute = = 8.030 KG
Meter / Grams = = 308.864 grams
1000 x 39.37
Width x GSM x Speed

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Chemical Use
1. Non-ironic Softener-
- Cenpreton UN P
2. Cationic Softener-
- Transoft FLA TF 445B
- Sapamine CMW
3. Silicon (Hydrophobic)- (Cationic)
- Wacker Powersoft 180
- Freshon
- Hydroperm SRHA (Moisture Management)
4. Silicon (Hydrophilic)- (Nonionic)
- Siligen SIH Liq
5. Cor- Newtralizer
- Sirrix NE Liq
- Umidol APY Liq
6. Water Replant
- Phobol CPC
- Megasoft CEC
7. Reginfinish
- ARKOFIX NZK LIQ/NZF
8. Stretch Recovery Finish- Elastomeric Softener
- Wiscom WS-800nc- 20 gpl
9. Anti- Pilling Finish
- Ava Liable (Huntsman) -20 gpl
10. Wet Rub Improver- DM2588
- (Multifunctional Agent) Dyefix

If we have 800 kg fabrics, want to finish with chemical, Softener
20 gpl, Wet Fabrics Pick up=35%, Dry Fabrics Pick up-85%
We have Softener Solution 80%, how many litter we can take
from here for 20 gpl.
Solution-
We have Solution tank- 1500 Litter, there 120 kg softener soluble.
Wet Fabrics we can calculate 35% pick up, So for 800 kg fabrics need
water 800x35%= 2800 litter water
As per 20 gpl, we need softener 5600 gram/5.6 KG
If 80 grams softener solution with =1,000 gram water
So, 5600 grams softener solution with =1000x5600 gram water
80
= 70,000 gram
= 70,000/1,000= 70 litter
So, From 80 gpl solution we can take 70 litter, As per 20 gpl for 280 litter
water, So we take 280-70=210 litter fresh water & 70 litter softener solution.

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80
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n‡e|

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18. cÖwZw`b ÷K wn‡me cÖavb Ki‡Z n‡e|

SL.No MCName Function
Model /Serial
No.
Origin Dia (Inch) Temp °C Blower Speed
Year of
Installation
Prod
Capacity
M/C
PROSITION
1 Squezzer-1 Squeeze ST2-A Corino,Italy 6000 TUBEFLOOR
2 Squezzer-2 Squeeze Lira,Apritubolare Bianco,Italy 6000 TUBEFLOOR
3 Dryer(Steam) Dry Bianco,Italy 6000 TUBEFLOOR
4 TubeCompact-1 Finish BM-9767 TubeTex,USA 8000 TUBEFLOOR
5 TubeCompact-2 Finish BM-10019 TubeTex,USA 8000 TUBEFLOOR
6 Sueding-01 Peach CSMEV0111h2199 Lafer,Turkey 4000 TUBEFLOOR
7 Sueding-02 Peach CSMEV0111h2200 Lafer,Turkey 4000 TUBEFLOOR
8 Calender-1 Calendering 1400 DongNam,Korea 6000 TUBEFLOOR
9 Calender-2 Calendering 1400 DongNam,Korea 6000 TUBEFLOOR
10 Brio1 GSMHigh BD218VNU Italy 4000 TUBEFLOOR
11 Brio2 GSMHigh BD218VNU Italy 4000 TUBEFLOOR
12 Brush-01 Brush GRI228 Lafer,Italy 6000 TUBEFLOOR
13 Brush-02 Brush GRI228 Lafer,Italy 8000 TUBEFLOOR
14 ShearingM/C EvenessofHairyPortion SE1E-2100 I-Con,Taiwan 5000 TUBEFLOOR
15 Singeing HairinessBurn Parex-Mather 16-Feb 12000 4SHADE
16 Slitting-01 Slitting Lineataglierina Bianco,Italy 10000 FIRSTFLOOR
17 Slitting-02 Slitting Lineataglierina Bianco,Italy 10000 7SHADE
19 Slitting-04 Slitting Lineataglierina Bianco,Italy 10000 AOPFLOOR
21 Slitting-06 Slitting Lineataglierina Bianco,Italy 10000 AOPFLOOR
22 Stenter-01 Dry MR-M9327 TTM,Turkey 38"to95" 70°C-220°C 15-100 2015 16000 FIRSTFLOOR
23 Stenter-02 Dry MR-M9164 HAS,Turkey 38"to95" 70°C-220°C 15-100 2011 16000 FIRSTFLOOR
24 Stenter-03 Dry EFFE,Turkey 38"to95" 70°C-220°C 15-100 2013 16000 7SHADE
25 Stenter-04 Dry M9320 TTM,Turkey 38"to95" 70°C-220°C 15-100 2013 16000 7SHADE
26 Stenter-05 Dry M9320 TTM,Turkey 38"to95" 70°C-220°C 15-100 2013 16000 7SHADE
27 Stenter-06 Dry EFFE,Turkey 38"to95" 70°C-220°C 15-100 2013 16000 AOPFLOOR
28 EqualizerDryer Dry CE-29 Canlar,Turkey June,2013 20000 7SHADE
29 Opencompact-01 Finish 10KS02027 Lafer,Italy 120°C-150°C 8000 FIRSTFLOOR
30 Opencompact-02 Finish 5B23T Lafer,Italy 120°C-150°C 10000 FIRSTFLOOR
31 Opencompact-03 Finish FCO-600H3000 Lafer,Turkey 120°C-150°C 10000 TUBEFLOOR
32 Opencompact-04 Finish M5B58 HAS,Turkey 120°C-150°C 10000 7SHADE
33 Opencompact-05 Finish FCO-600H3000 Lafer,Turkey 120°C-150°C 10000 TUBEFLOOR
34 Opencompact-06 Finish FCO-600H2600 Lafer,Turkey 10000 TUBEFLOOR
35 Opencompact-07 Finish Lafer,Turkey 10000 AOPFLOOR
36 Opencompact-08 Finish Bianco,Italy 10000 7SHADE
37 Opencompact-09 Finish EFFE,Turkey 10000 7SHADE
38 Backsewing-1 TubeFormation HC-AEN Taiwan 1Sep,2006 4000 7SHADE
39 Backsewing-2 TubeFormation HC-1568 Taiwan July,2012 4000 7SHADE
40 Hydro1 Squeeze Lafer,Turkey TUBEFLOOR
41 Hydro2 EFFE,Turkey 7SHADE
42 AirTurning TurnOverofFabric 7SHADE
FarihaKnitTexLtd
Machine Profile (Dyeing-Finishing)

Update:11/10/2020
Count Dia Gauge SL G Width G.GSM R.Width R.GSM Temp Speed D. Time OF Width Set Width GSM Remark
1 TEXWAVE F.F LY-S/J BAD SKA C/D 20D WHITE 30 32 24 3.3 66 190 68 170 195 27 66 55% 180 cm 71 175
3 H&M 2X1 LY-RIB AMOAN 40 D 09-090 30 44 18 2.85 47 340 54 275 200 22 81 45% 145 cm 56 250
2 H&M F.LY-TERRY AMAN P/C 80% 20%.40 77-102 34 36 24
2.92
1.16
68 288 78 220 200 22 81 35% 208 cm 82 215
4 NEXT F.LY-TERRY SKDIVA C/D 40 D NAVY 30 36 24
2.95
1.25
76 300 76 260 200 20 90 20% 205 cm 80 235
5 NKD F.F LY-S/J MOSHCEF C/D 20 D BLACK 34 40 24 3.00 76 200 78 180 195 26 69 50% 208 cm 81 165
6 HEMA 376 F.F LY-S/J
AMBER C/D COMBO.
20 D
WHITE 34 38 24 2.95 72 215 78 180 195 26 69 65% 208 cm 81 185
7 NKD F.F LY-S/J 100% VISCOS 20 D BLACK 36 36 24 2.9 66 205 72 180 200 18 100 60% 190 cm 75 165
8 SIPLCE F.F LY-S/J MOSAROF C/D 20 D NOIR 30 38 24 3.15 75 205 79 180 195 25 72 40% 208 cm 82 168
9 H&M F.F LY-S/J CRC 50% C 50% 20 D BLACK 30 40 24 3.15 81 218 80 200 200 22 81 45% 208 cm 82 180
10 P TEX 256 F.LY-TERRY BAD SKA C/D 40D NAVY 28 34 24
3.10
1.26
76 315 72 290 200 18 100 30% 195 cm 76 270
11 LIDL 423 F.F LY-S/J UNITEXCOM 20 D Y.D 36 36 24 3.05 70 195 76 160 195 26 69 50% 198 cm 78 160
12 HELLENIC 155 F.F LY-S/J ASF 5% G.MELL 20 D G.MEEL 34 34 24 3.3 72 185 72 170 195 28 64 50% 188 cm 74 170
13 NEXT F.2X1 LY RIB BAD SKA C/D 40 D BLACK 22 40 18 2.8 53 430 50 380 200 20 90 30% 140 cm 56 345
14 HEMA 593 F.2X1 LY RIB Y.D Y.D
34
42 18 2.7 51 325 50 250 200 20 90 35% 135 cm 53 235
15 P TEX F.F LY-S/J BAD SKA C/D 20 D GREY MELL 5% 34 34 24 3 63 205 68 180 195 26 69 50% 180 cm 71 175
Fariha Knit Tex Ltd
Enayet Nagar, Fatulah, Narayangong
Heat Set Parameter
Start:11/10/2020
SL Buyer Job Type Combination Colour
Knitting Parameter Required Stenter Parameter Required After Stenter

Date: 02-01-2019
Name of Test Process Time
Tumble Dry 4 Hours
Line Dry 6 Hours
Tumble Dry 4 Hours
Line Dry 6 Hours
GSM Cutting 5 Minute
C/F to Rubbing--Dry Check 5 Minute
C/F to Rubbing--Wet Check 5 Minute
C/F to Wash --Color Staining
C/F to Wash --Color Change
C/F to Wash --Cross Staining
C/F to Water-- Color Staining
C/F to Water-- Color Change
C/F to Water-- Cross Staining
C/F to Perspiration(ACID)--Color Staining
C/F to Perspiration(ACID)--Color Change
C/F to Perspiration(ACID)--Cross Staining
C/F to Perspiration(ALKALI)--Color Staining
C/F to Perspiration(ALKALI)--Color Change
C/F to Perspiration(ALKALI)--Cross Staining
C/c to Saliva-- Color Staining
C/c to Saliva-- Color Change
C/c to Saliva-- Cross Staining
C/F to Phenolic Yellowing 17 Hours
C/F to Light 48/72 Hours
14400 4 Hours
7000 2 Hours
Bursting Check 5 Minute
Fabric pH Check 2.5 Hours
1 Time wash 2 Hours
5 Time Wash 8 Hours
Dye transfer in storage--Color staining
Dye transfer in storage--Color Change
Dye transfer in storage--Cross staining
1 Hours
5 Hours
Test Process Approximately time
Sonargaon, Narayangonj
Chaity Composite ltd.
Dimentional Stability to wash (Shrinkage)
Twisting(Spirality)
Pilling
Appearance after wash
48 Hours
5 Hours
5 Hours
5 Hours

Fabrication Wise SOP
Fabrics Type : Fleece Combination : 24/s,Badsha 150D/96F,10/s 80/20 CVC
Customer : AS Color Knitting : 32x24x5.00x3.20x2.10
Required GSM : 400 Width : 74”
Color : Black Job : 2332
Stenter- 03
Temperature : 110
Padder Pressure : 2 Bar Speed : 12
Width Set : 92” Extension : 25%
Overfeed : 25% Under Feed: -2%
Target GSM : 350 Dwell Time : 150
Softener : Water
Brush- 01 Lafer Spa
Fabrics Tension: 10 Plaiter Roller Tension: 13 M/c Speed : 35
Drum Speed : 105 Counter Pile Speed : 1.4 Pile : 1.6
Stenter- 03 After Brush
Temperature : 110
Padder Pressure : 2 Bar Speed : 12
Width Set : 78” Extension : 4”
Target GSM : 360 Dwell Time : 150
Softener : Cationic 445B-10 GPL
Compaction- 05
Temperature : 100
Blanket Pressure : 4 Bar Pinning Set: 20/20 T.GSM : 390
Width Set : 76” overfeed : 50% Speed : 15
Shrinkage: L-±3% W-±3% Sp 3% GSM 395-410

Fabrics Type : 4x2 Lycra Rib Combination : 28/1 MSA 30D
Customer : Team Sourcing Knitting : 42x18x2.80
Color : Pale Banana Job :
Stenter- 03 Heat Set
Temperature : 200
Padder Pressure : 4 Bar
Width Set : 60 Extension : 2”
Overfeed : 45% Under Feed: 0%
Speed : 24 Dwell Time : 75
Softener : NOF, Anit-crease
Finish GSM : 280 Width : 58”
Stenter- 01 Finishing
Temperature : 150
Softener : 445B- 40 gpl. Power Soft 20 gpl
Finishing GSM : 260 Dia : 58
Compaction- 05
Temperature : 120
Blanket Pressure : 4 Bar Pinning Set: 20/20 Finishing GSM: -265
Shrinkage: L-6%% W-16% Sp 1% Tumble

Fabrics Type : 4x2 Lycra Rib Combination : 32/1Card 30D
Customer : Camaicu Knitting : 44x18x2.80
Color : Noir Job :
Stenter- 03 Heat Set
Temperature : 200 Before: 62/237
Width Set : 56 Extension : 0”
Overfeed : 20% Under Feed: 0%
Softener : NOF, Anit-crease
Finish GSM : 230 Dia : 58”
Stenter- 01 Finishing
Temperature : 130
Softener : 445B- 40 gpl.
Finishing GSM : 240 Dia : 55
Compaction- 05
Temperature : 120
Blanket Pressure : 4 Bar Pinning Set: 20/20 Finishing GSM : -265
Shrinkage: L-5%% W-7% Sp 1%

Fariha Knit Tex Ltd
(Stenter Machine)
Dyeing Finishing Section
Fab.type GSM Color Temp PP Overfeed Blower Speed Moisture
100% CTN S/J 150-180 Color 140 2 65% 90/95 40 3%
Lycra S/J 160-200 Color 150 2.5 60% 90/95 35 4%
100%CTN RIB 180-200 Color 140 2 50% 85/90 30 4%
Lycra RIB 180-200 Color 150 2.5 50% 85/90 32 4%
Fleece CTN 230-280 Color 140 2 50% 85/90 25 5%
CVC Fleece 220-280 Color 120 2.5 30% 85/90 20 4%
CVC 130-180 Color 120 3 20% 90/95 30 4%
CTN/CVC 130-200 White 130 3 65% 95/100 40 4%
Lycra Viscos 130-200 Color 150 3 60% 85/90 25 5%
Note: Depend on Shade percentage & Match with Standard.

Skills Development analysis-

Process Loss Control Policy
1. Every Roll must be ensure one side Sticker & another side
Arrow mark with yellow Marker
2. Ensure Sticker Weight & Physical weight must be same.
3. Loading time dyeing people must be ensure the Fabrics
Weight/Rolls
4. In dyeing stage, don’t cut any roll
5. In slitting stage, Operator must be count, if get difference,
process stop
6. Stenter stage also roll count, if get difference, process stop
7. Compact stage count rolls & Finally Weight, If get more
process loss, Must be hold handover to QC.
8. Quality people should be entry Sticker Roll number, which
is mention in batch card.
9. If need quality people take any rolls for Table check should
be mention in batch card Roll Number. If any rolls missing
then everybody can check which Roll was loss.
10. Without operator information, quality people can’t take
any rolls from batch & After Inspection when back the roll,
again inform to operator.
11. Before compact complete, Quality people Rolls must be
return to the Batch.
12. After Compact if any rolls miss, 1st confirm, whether the
quality guy returned the roll.
13. If quality issue any Rolls, Quality in-charge must be written
in Batch card.
14. Stenter Operator /Compactor operator ensure the
Mansion rolls quantity.

15. After process Operator should be ensure Fabrics quantity &
Mansion process loss in Batch card with Operators Name &
M/c No.
16. If process loss High then Confirm rolls quantity & Inform to
Shift-in charge.
17. Check which point pass the Batch & Such the Rolls.
18. If you are ensure no have the loss any rolls, You can inform
to Batch section & Take confirmation sign
19. You should be confirm, Fabrics was not loss in your section.
20. Without ensure process loss, you can’t leave in factory.
21. Any unexpected process loss batch don’t handover to
Quality department.
22. We have commitment, Roll missing, zero tolerance.

How to Increase Productivity
1. Before start the Process Ensure the Quality issue
2. Shade & Color wise Fabrics Feeding the Machine
3. M/c down time Reduce
4. Temperature adjust as per fabrics type (Moisture Maintain 8-9%)
5. Padder Pressure Maintain 2-3 Bar
6. Blower Adjust Maximum
7. Overfeed Maintain 40-50%
8. Parameter & Chemical Make sure before Start the process
9. Every M/c Minimum 3 batch make sure Ready for process
10.Clean the Filter time to time
Reporting System:
1. Floor Statues
2. Production Report
3. Right First time (Delivery)
4. Re-process (Shrinkage, Spirality, GSM, Width, Hand feel)
5. Re-process (Shade issue)
6. Rejection (%)
7. Keeping Customer Quality Swatch
8. Manpower (Migration %, Absentage %)
9. More then Five days laying in the Floor.
10.Rootcase Why Production less

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