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©2019 Modelon.
ENGINE
DYNAMICS
LIBRARY
Overview
©2019 Modelon.
 About Engine dynamics library
 Key Features
 Key Capabilities
 Key Applications
 Library Contents
 Modelon Compatibility
 Latest Release: 2018.2
AGENDA
2
©2019 Modelon.
• Modelica library for simulation of combustion engine systems, including air path
management and gas exchange with focus on the gas dynamics.
• Transient dynamics and steady state performance of engine systems
• Mean-value combustion models for both SI and CI engines
• Fast simulation performance
• Capture trends of emission generation
ABOUT ENGINE DYNAMICS LIBRARY
3
©2019 Modelon.
• Physical gas exchange modeling
• Mean value combustion model
• Flexible model options for torque,
heat generation, emissions
• Capture dynamics and steady state performance of engine systems
• Wide range of engine and fluid component models
• Engine system templates and examples for rapid model realization
• Compatible with other Modelica libraries for full vehicle thermal management, drivability, fuel economy, etc.
• SIL simulation with engine control system
KEY BENEFITS
4
©2019 Modelon.
• Diesel and spark-ignited engines
• Capture essential system behavior such as non-
minimum phase and sign reversal effects
• Transient exhaust condition modeling and emissions
• Virtual prototyping on system level
• Drivability analysis
• SiL simulation with engine control system
• HiL simulation
• Capture trends of Nox and soot
KEY CAPABILITIES
5
©2019 Modelon.
KEY APPLICATIONS
6
©2019 Modelon.
• Model of an engine in a test cell with fixed speed & ramped fuel
injection.
• Spark ignited engine
• Boost pressure
• Vehicle Thermal Management (VTM)
KEY APPLICATIONS
72018-08-08
©2019 Modelon.
EXAMPLE: FUEL RAMP
TURBO CHARGED
ENGINE
This is an example simulation model
illustrating how engine test cell simulations
can be performed. The engine is assumed to
be mounted to an electrical dynamometer that
directly controls the engine speed.
8
©2019 Modelon.
EXAMPLE: SPARK
IGNITED ENGINE
Test model for the entire engine system with
dynamic measured signal as input. To create
an experiment, extend from this model and
redeclare the engine with a configured one.
Then chose parameters and initial values in
the drop-down menus in the engine parameter
dialog. These are best created by using the
supplied MATLAB functions.
9
©2019 Modelon.
Boost pressure step response to EGR valve actuation
Objective
CASE STUDY
Results
The EGR valve model is validated with part load map data.
Upstream and downstream pressures are prescribed and the
simulated EGR flow rate is compared to measurements
EGR valve has some essential system properties such as
nonminimum phase behavior in the intake manifold pressure
and a non-minimum phase behavior and a sign reversal in the
compressor flow. It captures the non-minimum phase
behavior between the EGR valve position, change
and inlet manifold pressure.
EGR flow model validation. EGR flow [kg/s], simulated (solid) and
measured (dashed)
©2019 Modelon.
Vehicle Thermal Management (VTM)
Objective
CASE STUDY
Results
Balancing system level requirements for cooling and
energy usage
• Multi-domain physical modeling approach for energy
conservation across domains (mechanical, thermal,
electrical, thermofluid) and vehicle thermal
management
• Flexibility in integration of physical and controls
models
• Thermal
• Mechanical
• Electrical
• Coolant
• Air
• Controls
Controlled temperature
Actuator - thermostat
©2019 Modelon.
LIBRARY CONTENTS
12
©2019 Modelon.
• Engines
• Cylinder component
• Turbo components
• Heat exchangers
• Volumes
• Pipes
• Valves
• Media models
• Sources
• Sensors
• FlowModifiers
LIBRARY CONTENTS
13
©2019 Modelon.
Cylinder
• CI (Compression ignition)
• SimpleCICylinder
• MapBAsedCylinder
• SI (Spark ignited)
• SimpleSICylinder
• Templates
• CylinderBase (This template defines
a minimal interface of connectors
and parameters as well as basic
physical equations for a MVM)
LIBRARY CONTENTS
14
©2019 Modelon.
Cylinder Correlations
• The properties that must be assigned are:
• Volumetric efficiency
• Energy conversion efficiency, η = Indicated MEP / Fuel MEP
• Mechanical friction torque
• Exhaust gas temperature
• Emission concentrations, as defined by medium model
• Torque during engine brake
• Exhaust gas temperature during engine brake
LIBRARY CONTENTS
15
©2019 Modelon.
Turbo
• Compressor
• Compressor & Compressor_velocity
• Turbine
• Turbine & Turbine_velocity
• VGTTurbine & VGTTurbine_Velocity
• All are parameterized by maps of:
• Corrected mass flow
• Isentropic efficiency
• Corrected speed
• Pressure ratio
LIBRARY CONTENTS
16
Note: Turbo components are flow models – use them between volume models or
pressure sources for good numerics.
©2019 Modelon.
HeatExchangers
• ExhaustLiquid
• TableBasedEfficiency
• EpsNTU
• AirLiquid
• TableBasedEfficiency
• EpsNTU
• AirAir
• TableBasedEfficiency
• EpsNTU
LIBRARY CONTENTS
17
Note: The heat exchangers are flow models – use them between volume models or pressure sources for
good numeric. The friction model is replaceable.
©2019 Modelon.
Volumes
Several volume components are available
• Storage of mass and energy, assumes ideal mixture
• Introduce state variables for
• Pressure, Temperature, and Mass fractions and trace from
medium model
• Via parameters it is possible to include
• Wall heat capacity & Heat trasfer between gas and wall
• Difference between components
• Port configuration, Default medium choice &
• Connector color
LIBRARY CONTENTS
18
©2019 Modelon.
Pipes
• Pipe components for air, exhaust gas and coolant are
available.
• The pipe component can model any component where
friction and heat transfer are the dominant effects,
including coolers.
• Friction and heat transfer correlations are selectable using
the parameter dialog
• Use pipe models between volumes or pressure sources
for good numerics
LIBRARY CONTENTS
19
©2019 Modelon.
Media Models
• Air
• 4-component mixture (H2O, O2, N2, Ar) – Full NASA
• 4-component mixture (H2O, O2, N2, Ar) – Linear Cp
• 1-component (Dry air) – Linear Cp
• Exhaust gas
• 5-component mixture (CO2, H2O, O2, N2, Ar) – Full NASA, with trace
components (NOx, Soot, Hydrocarbons, CO)
• 5-component mixture (CO2, H2O, O2, N2, Ar) – Linear Cp, with trace components
(NOx, Soot, Hydrocarbons, CO)
• 5-component mixture (CO2, H2O, O2, N2, Ar) – Linear Cp
• 2-component mixture (Air, Burned gas) – Linear Cp
LIBRARY CONTENTS
20
©2019 Modelon.
Basic Components
• FlowModifiers
• Sources
• Sensors
LIBRARY CONTENTS
21
©2019 Modelon.
MODELON COMPATIBILITY
22
©2019 Modelon.
• Engine Dynamics Library components are seamless compatible with HeatExchanger Library, VaporCycle
Library, Liquid Cooling Library and Vehicle Dynamics Library.
• Engine Dynamics Library compatible with Modelon product FMI Toolbox
RECOMMENDED MODELON LIBRARY
COMPATIBILITY
23
©2019 Modelon.
EXAMPLE :
DRIVABILITY
Problem: Engine and drive line control
balancing energy consumption and
drivability.
Solution: Model-based system
design/optimization and control design
Tools: Dymola + Engine Dynamics Library
+ Vehicle Dynamics Library
Partner: OEM
24
©2019 Modelon.
EXAMPLE : A
WORKFLOW
EXAMPLEUsing the Functional Mock-up Interface, state-
of-the-art physical models becomes
accessible in each state-of-art tool.
Workflow of analyze a Modelica model in
MATLAB using Modelon’s Functional Mock-up
Interface for MATLAB
25
©2019 Modelon.
LATEST RELEASE: 2019.2
©2019 Modelon.
RELEASE:2019.2
New Features
• Engine Dynamic library 2.4 is based on Modelon Base Library 3.4 and compliant
with Modelica Standard Library 3.2.2 and 3.2.3
27

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Engine Dynamics Library - Overview

  • 2. ©2019 Modelon.  About Engine dynamics library  Key Features  Key Capabilities  Key Applications  Library Contents  Modelon Compatibility  Latest Release: 2018.2 AGENDA 2
  • 3. ©2019 Modelon. • Modelica library for simulation of combustion engine systems, including air path management and gas exchange with focus on the gas dynamics. • Transient dynamics and steady state performance of engine systems • Mean-value combustion models for both SI and CI engines • Fast simulation performance • Capture trends of emission generation ABOUT ENGINE DYNAMICS LIBRARY 3
  • 4. ©2019 Modelon. • Physical gas exchange modeling • Mean value combustion model • Flexible model options for torque, heat generation, emissions • Capture dynamics and steady state performance of engine systems • Wide range of engine and fluid component models • Engine system templates and examples for rapid model realization • Compatible with other Modelica libraries for full vehicle thermal management, drivability, fuel economy, etc. • SIL simulation with engine control system KEY BENEFITS 4
  • 5. ©2019 Modelon. • Diesel and spark-ignited engines • Capture essential system behavior such as non- minimum phase and sign reversal effects • Transient exhaust condition modeling and emissions • Virtual prototyping on system level • Drivability analysis • SiL simulation with engine control system • HiL simulation • Capture trends of Nox and soot KEY CAPABILITIES 5
  • 7. ©2019 Modelon. • Model of an engine in a test cell with fixed speed & ramped fuel injection. • Spark ignited engine • Boost pressure • Vehicle Thermal Management (VTM) KEY APPLICATIONS 72018-08-08
  • 8. ©2019 Modelon. EXAMPLE: FUEL RAMP TURBO CHARGED ENGINE This is an example simulation model illustrating how engine test cell simulations can be performed. The engine is assumed to be mounted to an electrical dynamometer that directly controls the engine speed. 8
  • 9. ©2019 Modelon. EXAMPLE: SPARK IGNITED ENGINE Test model for the entire engine system with dynamic measured signal as input. To create an experiment, extend from this model and redeclare the engine with a configured one. Then chose parameters and initial values in the drop-down menus in the engine parameter dialog. These are best created by using the supplied MATLAB functions. 9
  • 10. ©2019 Modelon. Boost pressure step response to EGR valve actuation Objective CASE STUDY Results The EGR valve model is validated with part load map data. Upstream and downstream pressures are prescribed and the simulated EGR flow rate is compared to measurements EGR valve has some essential system properties such as nonminimum phase behavior in the intake manifold pressure and a non-minimum phase behavior and a sign reversal in the compressor flow. It captures the non-minimum phase behavior between the EGR valve position, change and inlet manifold pressure. EGR flow model validation. EGR flow [kg/s], simulated (solid) and measured (dashed)
  • 11. ©2019 Modelon. Vehicle Thermal Management (VTM) Objective CASE STUDY Results Balancing system level requirements for cooling and energy usage • Multi-domain physical modeling approach for energy conservation across domains (mechanical, thermal, electrical, thermofluid) and vehicle thermal management • Flexibility in integration of physical and controls models • Thermal • Mechanical • Electrical • Coolant • Air • Controls Controlled temperature Actuator - thermostat
  • 13. ©2019 Modelon. • Engines • Cylinder component • Turbo components • Heat exchangers • Volumes • Pipes • Valves • Media models • Sources • Sensors • FlowModifiers LIBRARY CONTENTS 13
  • 14. ©2019 Modelon. Cylinder • CI (Compression ignition) • SimpleCICylinder • MapBAsedCylinder • SI (Spark ignited) • SimpleSICylinder • Templates • CylinderBase (This template defines a minimal interface of connectors and parameters as well as basic physical equations for a MVM) LIBRARY CONTENTS 14
  • 15. ©2019 Modelon. Cylinder Correlations • The properties that must be assigned are: • Volumetric efficiency • Energy conversion efficiency, η = Indicated MEP / Fuel MEP • Mechanical friction torque • Exhaust gas temperature • Emission concentrations, as defined by medium model • Torque during engine brake • Exhaust gas temperature during engine brake LIBRARY CONTENTS 15
  • 16. ©2019 Modelon. Turbo • Compressor • Compressor & Compressor_velocity • Turbine • Turbine & Turbine_velocity • VGTTurbine & VGTTurbine_Velocity • All are parameterized by maps of: • Corrected mass flow • Isentropic efficiency • Corrected speed • Pressure ratio LIBRARY CONTENTS 16 Note: Turbo components are flow models – use them between volume models or pressure sources for good numerics.
  • 17. ©2019 Modelon. HeatExchangers • ExhaustLiquid • TableBasedEfficiency • EpsNTU • AirLiquid • TableBasedEfficiency • EpsNTU • AirAir • TableBasedEfficiency • EpsNTU LIBRARY CONTENTS 17 Note: The heat exchangers are flow models – use them between volume models or pressure sources for good numeric. The friction model is replaceable.
  • 18. ©2019 Modelon. Volumes Several volume components are available • Storage of mass and energy, assumes ideal mixture • Introduce state variables for • Pressure, Temperature, and Mass fractions and trace from medium model • Via parameters it is possible to include • Wall heat capacity & Heat trasfer between gas and wall • Difference between components • Port configuration, Default medium choice & • Connector color LIBRARY CONTENTS 18
  • 19. ©2019 Modelon. Pipes • Pipe components for air, exhaust gas and coolant are available. • The pipe component can model any component where friction and heat transfer are the dominant effects, including coolers. • Friction and heat transfer correlations are selectable using the parameter dialog • Use pipe models between volumes or pressure sources for good numerics LIBRARY CONTENTS 19
  • 20. ©2019 Modelon. Media Models • Air • 4-component mixture (H2O, O2, N2, Ar) – Full NASA • 4-component mixture (H2O, O2, N2, Ar) – Linear Cp • 1-component (Dry air) – Linear Cp • Exhaust gas • 5-component mixture (CO2, H2O, O2, N2, Ar) – Full NASA, with trace components (NOx, Soot, Hydrocarbons, CO) • 5-component mixture (CO2, H2O, O2, N2, Ar) – Linear Cp, with trace components (NOx, Soot, Hydrocarbons, CO) • 5-component mixture (CO2, H2O, O2, N2, Ar) – Linear Cp • 2-component mixture (Air, Burned gas) – Linear Cp LIBRARY CONTENTS 20
  • 21. ©2019 Modelon. Basic Components • FlowModifiers • Sources • Sensors LIBRARY CONTENTS 21
  • 23. ©2019 Modelon. • Engine Dynamics Library components are seamless compatible with HeatExchanger Library, VaporCycle Library, Liquid Cooling Library and Vehicle Dynamics Library. • Engine Dynamics Library compatible with Modelon product FMI Toolbox RECOMMENDED MODELON LIBRARY COMPATIBILITY 23
  • 24. ©2019 Modelon. EXAMPLE : DRIVABILITY Problem: Engine and drive line control balancing energy consumption and drivability. Solution: Model-based system design/optimization and control design Tools: Dymola + Engine Dynamics Library + Vehicle Dynamics Library Partner: OEM 24
  • 25. ©2019 Modelon. EXAMPLE : A WORKFLOW EXAMPLEUsing the Functional Mock-up Interface, state- of-the-art physical models becomes accessible in each state-of-art tool. Workflow of analyze a Modelica model in MATLAB using Modelon’s Functional Mock-up Interface for MATLAB 25
  • 27. ©2019 Modelon. RELEASE:2019.2 New Features • Engine Dynamic library 2.4 is based on Modelon Base Library 3.4 and compliant with Modelica Standard Library 3.2.2 and 3.2.3 27