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  1. 1. Fiber Optic Communication Systems Dr. Fahim Aziz Umrani Department of Telecommunication, Room # 213 Institute of Information & Communication Technologies (IICT), Mehran UET, Jamshoro https://sites.google.com/a/faculty.muet.edu.pk/fau/focs
  2. 2. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET How Are Optical Fibers Made  Optical fibers are made of extremely pure optical glass.  The thicker the glass gets, the less transparent it becomes due to impurities in the glass.  Making optical fibers requires the following steps:  Making a preform glass cylinder  Drawing the fibers from the preform  Testing the fibers  A variation of the refractive index inside the fiber cable is a fundamental necessity in the fabrication of fibers for light transmission. Hence at least two different materials which are transparent to light over the current operating wavelength range (0.8 to 1.6 μm) are required.  In practice these materials must exhibit relatively low optical attenuation and dispersion.  glasses (or glass like materials) and  mono-crystalline structures (certain plastics). only used for the fabrication of step-index fibers. 2
  3. 3. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Making the Preform Blank  Step – 1: Oxygen is bubbled through solutions of silicon chloride (SiCl4), germanium chloride (GeCl4) and/or other chemicals. The precise mixture governs the various physical and optical properties (index of refraction, coefficient of expansion, melting point, etc.).  Step – 2: The gas vapors are then conducted to the inside of a highly refined synthetic silica or quartz tube (cladding) in a special lathe. As the lathe turns, a torch is moved up and down the outside of the tube. The extreme heat from the torch causes two things to happen:  The silicon and germanium react with oxygen, forming silicon dioxide (SiO2) and germanium dioxide (GeO2).  The silicon dioxide and germanium dioxide deposit on the inside of the tube and fuse together to form glass.  Step – 3: The lathe turns continuously to make an even coating and consistent blank.  The purity of the glass is maintained:  by using corrosion-resistant plastic in the gas delivery system (valve blocks, pipes, seals) and  by precisely controlling the flow and composition of the mixture. The process of making the preform blank is highly automated and takes several hours. After the preform blank cools, it is tested for quality control (index of refraction). 3
  4. 4. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Drawing Fibers from the Preform Blank  Once the preform blank has been tested, it gets loaded into a fiber drawing tower.  The blank gets lowered into a graphite furnace (3,452 to 3,992 degrees Fahrenheit or 1,900 to 2,200 degrees Celsius) and the tip gets melted until a molten glob falls down by gravity.  As it drops, it cools and forms a thread.  The operator threads the strand through a series of coating cups (buffer coatings) and ultraviolet light curing ovens onto a tractor-controlled spool.  The tractor mechanism slowly pulls the fiber from the heated preform blank and is precisely controlled by using a laser micrometer to measure the diameter of the fiber and feed the information back to the tractor mechanism.  Fibers are pulled from the blank at a rate of 33 to 66 ft/s (10 to 20 m/s) and the finished product is wound onto the spool. It is not uncommon for spools to contain more than 1.4 miles (2.2 km) of optical fiber. 4
  5. 5. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Testing the Finished Optical Fiber  The finished optical fiber is tested for the following:  Tensile strength - Must withstand 100,000 lb/in2 or more  Refractive index profile - Determine numerical aperture as well as screen for optical defects  Fiber geometry - Core diameter, cladding dimensions and coating diameter are uniform  Attenuation - Determine the extent that light signals of various wavelengths degrade over distance  Information carrying capacity (bandwidth) - Number of signals that can be carried at one time (multi-mode fibers)  Chromatic dispersion - Spread of various wavelengths of light through the core (important for bandwidth)  Operating temperature/humidity range  Temperature dependence of attenuation  Ability to conduct light underwater - Important for undersea cables 5
  6. 6. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Inside Vapor Phase Oxidation (IVPO) Process  There are a number of variations in actually realizing the glass soot formation.  Developed by Bell Labs, also known as Modified Chemical Vapor Deposition (MCVD).  The process involves a rotating quartz tube, heated by burners from the outside which move along a length of the tube.  The high temperature created causes oxidation of gases inside the tube with glass soot deposition on the inner surface of the tube. The traversing burners deposit a thin layer along the length of the tube. The next pass of burners deposits another layer. Thus the preform is built layer by layer.  A total of 60 to 70 layers may be deposited. The tube is finally collapsed under high temperature (2000ºC) to form a solid preform. In this process core glass is deposited and the tube acts as cladding. 6
  7. 7. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Modified Chemical Vapor Deposition (MCVD) 7
  8. 8. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Outside Vapor Phase Oxidation (OVPO) Process  The Outside Vapor Phase Oxidation (OVPO) process involves of a seed rod and feeding of raw materials through a set of burners as shown in Figure.  The rotating seed rod collects layer of glass soot formed through the flame hydrolysis process, with every pass of the burner along the length of the seed rod.  Later layer by layer, first the core and then the cladding glass if deposited. The preform grown over the seed rod is then removed. The porous preform is consolidated under dry high-temperature conditions for removal of hydroxyl ions as well as formation of solid preform. 8
  9. 9. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET 9
  10. 10. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Optical Fiber Cables  The function of the optical cable may be summarized into four main areas:  Fiber protection: the major function of the optical cable is to protect against fiber damage and breakage both during installation and throughout the life of fiber.  Stability of the fiber transmission characteristics: the cabled fiber must have good stable transmission characteristics which are comparable with the uncabled fiber. Increases in optical attenuation due to cabling are quite usual and must be minimized.  Cable strength: optical fibers must have similar mechanical properties to electrical transmission cables in order that they may be handled in the same manner. These mechanical properties include tension, torsion, compression, bending, squeezing and vibration. Hence, the cable strength may be improved by incorporating a suitable strength member and by giving the cable a properly designed thick outer sheath. 10
  11. 11. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Optical Fiber Cables  Identification and jointing of fibers within the cable: this is especially important for cables including a large number of optical fibers. If the fibers are arranged in a suitable geometry it may be possible to use multiple jointing techniques rather than joining each fiber individually. 11
  12. 12. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Fiber strength and durability  The silica or multi-component glass are brittle and exhibit almost perfectly elasticity until their breaking point is reached. The bulk material strength of flawless glass is quite high and may be estimated for individual materials using the relationship: where St = cohesive strength γp =surface energy of the material E = (stress/strain) = young’s modulus for the material (stress/strain), and la = atomic spacing or bond distance. 12 a p t l E S 4  
  13. 13. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Fiber strength and durability  In order to treat surface flaws in glass analytically, the Griffith theory is normally used.  This theory assumes that the surface flaws are narrow cracks with small radii of curvature at their tips.  It postulates that the stress is concentrated at the tip of the crack which leads to crack growth and eventually catastrophic failure.  The Griffith theory gives a stress intensity factor KI as: where S = macroscopic stress on the fiber Y = constant dedicated by the shape of crack, and C = depth of the crack  Further, the Griffith theory gives an expression for the critical stress intensity factor KIC where fracture occurs as: 13 C SY KI  p IC E K  2 
  14. 14. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET 14  C Y E S p f 2 2  
  15. 15. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Stress Corrosion  It is due to slow growth of flaws under the action of stress and water. Stress corrosion occurs due to the molecular bands at the tips of the crack which are attracted by water when they are under stress.  The stress corrosion is usually predicted using empirical relationship for the crack velocity in terms of the applied stress intensity factor, KI: where n = stress corrosion susceptibility A = constant for fiber material  Therefore, from a combination of fiber testing and stress corrosion, information estimates of the maximum allowable fiber strain can be made available to the cable designer. 15 n I c AK v 
  16. 16. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Fiber Optic Connections  Fiber optic connections permit the transfer of optical power from one component to another.  A system connection may require a: Fiber optic splice – a permanent connection between two fibers. • Mechanical splice • Fusion splice Connector - Fiber optic connectors sometimes resemble familiar electrical plugs and sockets. Coupler - Fiber optic couplers distribute or combine optical signals between fibers. 16
  17. 17. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Optical Fiber connections  Optical fiber links, like any wired common system, have a requirement for both jointing and termination of the transmission medium. The number of intermediate fiber connections or joints is dependent on the link length (between repeaters), the continuous length of fiber cable manufactured, and the length of the fiber that may be practically or conveniently installed as a continuous section on the link. Current practices allow single length of fiber cable of several kilometers, especially for submarine systems.  The two major categories of fiber joint are:  Fiber splices: these are semi-permanent or permanent joints which find major use in most optical fiber telecommunication systems (similar to electrical soldered joints).  Demountable fiber connectors or simply connectors: these are removable joints which allow easy fast manual coupling and uncoupling of fibers (similar to electrical plugs and sockets). 17
  18. 18. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Fresnel Reflection  A major consideration with all types of fiber-fiber connection is the optical loss encountered at the interface. Even when the two joined fiber ends are smooth and perpendicular to the fiber axes, and the two fiber axes are perfectly aligned, a small proportion of the light may be reflected back into the transmitting fiber causing attenuation at the joint. This phenomenon, known as Fresnel reflection.  The magnitude of this partial reflection of the light transmitted through the interface may be estimated using the classical Fresnel formula for light of normal incidence and is given as: where r is the fraction of the light reflected at a single interface, 𝑛1 is the refractive index of the fiber core and 𝑛 is the refractive index of the medium between the two jointed fibers (i.e., for air 𝑛 = 1).  However, in order to determine the amount of light reflected at a fiber joint, Fresnel reflection at both fiber interfaces must be taken into account. The loss in decibels due to Fresnel reflection at a single interface is given by: 18 𝑟 = 𝑛1 − 𝑛 𝑛1 + 𝑛 2 𝐿𝑜𝑠𝑠𝐹𝑟𝑒𝑠 = −10𝑙𝑜𝑔10 1 − 𝑟
  19. 19. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Fiber alignment and joint loss  Any deviations in the geometrical and optical parameters of the two optical fibers, which are jointed, will affect the optical attenuation (insertion loss) through the connection. Hence there are inherent connection problems when jointing fibers with, for instance:  Different core and/or cladding diameters;  Different numerical apertures and/or relative refractive index differences;  Different refractive index profiles;  Fiber faults (core ellipticity, core concentricity etc).  Even if the two fibers to be jointed are exactly the same, there is still the problem of fiber alignment. The misalignment losses in the fiber-to-fiber joints due to some imperfection in splicing are:  Core misalignment and imperfections  Lateral (axial) misalignment  Angular misalignment  Gap between ends contact  Non-flat ends due to cleaving  Cladding alignment 19
  20. 20. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Alignment Losses 20
  21. 21. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Couplers & Splitters Fiber, connectors, and splices rank as the most important passive devices. However, closely following are tap ports, switches, wavelength-division multiplexers, bandwidth couplers and splitters. These devices divide, route, or combine multiple optical signals.  Some of the most common applications for couplers and splitters include:  Local monitoring of a light source output (usually for control purposes).  Distributing a common signal to several locations simultaneously. An 8-port coupler allows a single transmitter to drive eight receivers.  Making a linear, tapped fiber optic bus. Here, each splitter would be a 95%-5% device that allows a small portion of the energy to be tapped while the bulk of the energy continues down the main trunk. 21
  22. 22. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Couplers Fiber optic couplers either split optical signals into multiple paths or combine multiple signals on one path.  Optical signals are more complex than electrical signals, making optical couplers trickier to design than their electrical counterparts. Like electrical currents, a flow of signal carriers, in this case photons, comprise the optical signal.  However, an optical signal does not flow through the receiver to the ground. Rather, at the receiver, a detector absorbs the signal flow. Multiple receivers, connected in a series, would receive no signal past the first receiver which would absorb the entire signal.  Thus, multiple parallel optical output ports must divide the signal between the ports, reducing its magnitude. The number of input and output ports, expressed as an N x M configuration, characterizes a coupler. The letter N represents the number of input fibers, and M represents the number of output fibers.  Fused couplers can be made in any configuration, but they commonly use multiples of two (2 x 2, 4 x 4, 8 x 8, etc.). 22
  23. 23. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Fused-fiber coupler  In this type of coupler, two or more fibers are twisted together and melted in a flame. 23
  24. 24. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Splitters  The simplest couplers are fiber optic splitters. These devices possess at least three ports but may have more than 32 for more complex devices.  Figure 1 illustrates a simple 3-port device, also called a tee coupler. It can be thought of as a directional coupler. One fiber is called the common fiber, while the other two fibers may be called input or output ports.  The coupler manufacturer determines the ratio of the distribution of light between the two output legs. Popular splitting ratios include 50%-50%, 90%-10%, 95%-5% and 99%-1%; however, almost any custom value can be achieved.  For example, using a 90%-10% splitter with a 50 µW light source, the outputs would equal 45 µW and 5 µW. However, excess loss hinders that performance. All couplers and splitters share this parameter. Excess loss assures that the total output is never as high as the input. Loss figures range from 0.05 dB to 2 dB for different coupler types.  An interesting, and unexpected, property of splitters is that they are symmetrical. For instance, if the same coupler injected 50 µW into the 10% output leg, only 5 µW would reach the common port. 24
  25. 25. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET 25
  26. 26. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Connectors Different connector types have different characteristics, different advantages and disadvantages, and different performance parameters. But all connectors have the same four basic components. 26 BASIC COMPONENTS OF CONNECTORS The Ferrule: The fiber is mounted in a long, thin cylinder, the ferrule, which acts as a fiber alignment mechanism. The ferrule is bored through the center at a diameter that is slightly larger than the diameter of the fiber cladding. The end of the fiber is located at the end of the ferrule. Ferrules are typically made of metal or ceramic, but they may also be constructed of plastic. The Connector Body: Also called the connector housing, the connector body holds the ferrule. It is usually constructed of metal or plastic and includes one or more assembled pieces which hold the fiber in place. The details of these connector body assemblies vary among connectors, but bonding and/or crimping is commonly used to attach strength members and cable jackets to the connector body. The ferrule extends past the connector body to slip into the coupling device. The Cable: The cable is attached to the connector body. It acts as the point of entry for the fiber. Typically, a strain- relief boot is added over the junction between the cable and the connector body, providing extra strength to the junction. The Coupling Device: Most fiber optic connectors do not use the male-female configuration common to electronic connectors. Instead, a coupling device such as an alignment sleeve is used to mate the connectors. Similar devices may be installed in fiber optic transmitters and receivers to allow these devices to be mated via a connector. These devices are also known as feed-through bulkhead adapters.
  27. 27. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET 27 Connector Insertion Loss Repeatability Fiber Type Applications FC 0.50-1.00 dB 0.20 dB SM, MM Datacom, Telecommunication FDDI 0.20-0.70 dB 0.20 dB SM, MM Fiber Optic Network LC 0.15 db (SM) 0.10 dB (MM) 0.2 dB SM, MM High Density Interconnection MT Array 0.30-1.00 dB 0.25 dB SM, MM High Density Interconnection SC 0.20-0.45 dB 0.10 dB SM, MM Datacom SC Duplex 0.20-0.45 dB 0.10 dB SM, MM Datacom ST Typ. 0.40 dB (SM) Typ. 0.50 dB (MM) Typ. 0.40 dB (SM) Typ. 0.20 dB (MM) SM, MM Inter-/Intra-Building, Security, Navy
  28. 28. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Installing fiber optic connectors The following steps are given as a reference for the basics of optical fiber interconnection.  Cut the cable one inch longer than the required finished length.  Carefully strip the outer jacket of the fiber with “no nick” fiber strippers. Cut the exposed strength members, and remove the fiber coating. The fiber coating may be removed two ways:  by soaking the fiber for two minutes in paint thinner and wiping the fiber clean with a soft, lint-free cloth,  or by carefully stripping the fiber with a fiber stripper. Be sure to use strippers made specifically for use with fiber rather than metal wire strippers as damage can occur, weakening the fiber.  Clean the bared fiber with isopropyl alcohol poured onto a soft, lint-free cloth such as Kimwipes®. NEVER clean the fiber with a dry tissue. Note: Use only industrial grade 99% pure isopropyl alcohol.  The connector may be connected by applying epoxy or by crimping. If using epoxy, fill the connector with enough epoxy to allow a small bead of epoxy to form at the tip of the connector. Insert the clean, stripped fiber into the connector. Cure the epoxy according to the instructions provided by the epoxy manufacturer.  Anchor the cable strength members to the connector body. This prevents direct stress on the fiber. Slide the back end of the connector into place (where applicable).  Prepare the fiber face to achieve a good optical finish by cleaving and polishing the fiber end. Before the connection is made, the end of each fiber must have a smooth finish that is free of defects such as hackles, lips, and fractures. 28
  29. 29. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Cleaving Cleaving (also called the scribe-and-break method ) involves cutting the fiber end flush with the end of the ferrule. The steps listed below outline one procedure for producing good, consistent cleaves:  Place the blade of the cleaver tool at the tip of the ferrule.  Gently score the fiber across the cladding region in one direction. If the scoring is not done lightly, the fiber may break, making it necessary to re-terminate the fiber.  Pull the excess, cleaved fiber up and away from the ferrule.  Carefully dress the nub of the fiber with a piece of 12- micron alumina-oxide paper.  Do the final polishing. 29
  30. 30. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Cable Design  The fiber cable must be designed so that the strain on the fiber cable does not exceed 0.2%.  In practice, these constraints can be overcome in various ways which are, to some extent, dependent upon the cable’s application.  Nevertheless, cable design may generally be separated into a number of major considerations such as:  Fiber Buffering  Cable Strength and Structural Members  Cable Sheath 30
  31. 31. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Fiber Buffering  The buffer layers of a fiber optic cable protect optical fibers against ambient stresses that can cause weakening, fatigue and breakage. The ideal buffering system has the following properties:  Concentricity  Flexibility  Thermal stability  Crush resistance  High tensile strength  Several types of coatings are used depending on the application. The most durable is polyimide but acrylate, silicone; fluoropolymers and aluminum are also used.  The two types of buffering mechanisms for optical fiber cable are:  Loose buffered (outside plant and some inside plant cables)  Tight buffered (inside plant and underground plant cables) 31
  32. 32. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Loose-tube buffering  Loose-tube buffering systems decouple the fiber from the buffer to minimize stress transfer.  A gel layer between the fiber and buffer absorbs shock and high impact stresses. Cables incorporating loose-tube buffering system are much larger than those with tight-tube buffers and often are difficult to terminate. 32  Loose-buffered cables have the following characteristics: More robust than tight buffered cables for outdoor applications. Optimized and proven for long outdoor runs. Less expensive than indoor cable per fiber-meter. Have high fiber counts. Have better packing density.
  33. 33. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Tight-buffered Cables  In a tight-tube buffering system, a thermoplastic buffer material is extruded directly onto the fiber. This results in a package that is small in size but susceptible to micro and macro bending.  Because the buffer layers are in close contact with the fiber, any stress applied to the outside of the buffer is transferred to the fiber core.  These cables are usually more sensitive than loose buffered cables to adverse temperatures, and outside forces. 33  Tight buffered cables are desirable for:  Increased physical flexibility.  Smaller bend radius for low fiber-count cables.  Easier handling characteristics in low fiber counts  The two typical constructions of tight-buffered cables are: Distribution design, which has a single jacket protecting all the tight buffered fibers, and Breakout design, which has an individual jacket for each tight- buffered fiber.
  34. 34. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Cable Strength and Structural Members  Optical fibers produced with synthetic fused silica have remarkable strength.  The fiber has a theoretical strength of about 2,000kpsi, which is stronger than steel. In practice the observed strength is considerably lower (typically 700kpsi) due to the presence of small flaws in the bulk and on the surface of the silica.  The dynamic strength of an optical fiber refers to the force required for an instantaneous break (as opposed to a delayed failure).  Fiber-optic cables use strength members (central support members) to increase the strength of the cable and protect the fiber from strain. Strength and support members must be light and flexible. The materials used for strength and support include  steel wire and textile fibers (such as nylon and arimid yarn), carbon.  Cable assemblies can be made with various fiber sizes (<5µm to >2000µm diameters), fiber types and NAs, covering a wavelength range from 190nm to 2500nm. Typically, single and multiple fiber cables can be designed to work over a range from –50ºC to 200ºC in almost any environmental conditions. Jacket and strength member materials are often selected from Hytrel (polyester), Tefzel (ETFE), Polyurethane, Nylon, PFA, TFE, PVC, PVC monocoil, Kevlar (aramid yarn), and stainless steel or others based on the application.  The choice of buffering techniques depends on the intended application. In large fiber count commercial applications, manufacturers use the loose-tube buffers. In commercial building and Navy applications, manufacturers use tight buffers. 34
  35. 35. Fiber Optic Communication Systems By Dr. Fahim Aziz Umrani Department of Telecommunication, Mehran UET Cable Sheath  The properties of cables are more or less determined by the materials used in the design. Choices of materials for insulations and sheaths are therefore vital for meeting specified requirements. The fire properties, chemical resistance and environmental performance of a cable are to a high degree determined by the sheath. Below you will find a summary of the most important sheath materials and their properties.  PVC (Polyvinyl Cloride)  Halogenfree compounds  Polythylene (PE)  Rubber 35

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