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Innovation & Management Systems – Goals for 2023-24
Units 2020-21 2022-23 (Till Jan'23)
2022-23
(Projected) 2023-24 (Plan)
Product
Development
New Garde Developed Number
New Application Served Number
No. of development Heats Number
Customer
Engagement
No. of Customers Visiting Plant Number
Audits done by Customers Number
Active Customers Number
Awards Received from Customers Number
Continuous
Improvement
No. of TAS Clubbed Number
No. of heats cast with clubbed TAS Number
No of New Ideas Generated Number 0 39 0 80
No of Ideas Implemented Number 0 0 0 56
No of POKA Yoke Number 0 0 0 0
Employee Participation in Ideas Number 0 17% 35%
Cumulative Savings from IDEAS INR 0
External Awards – Quality, Ideas, Kaizens Number
(03 Golden Trophy –Kaizen)
(01 Silver Trophy – Kaizen)
(02 Star Challenger & 01 Jury
Challenger Trophy)
- 10
External Awards – Quality Circle Number
01 Silver Trophy In BCCQC
competition
0 3
1
Environment – Summary for 2022-23 & Goals for 2023-24
Top Achievements in 2022-23 Top Challenges Faced in 2022-23
1
Stage-1 Certification Audit of ISO
14001
Management & Customer pressure for ISO
14001
2
Emission reduction project FES is in
progress
SMS fugitive & stack Emissions Continues
to be high due to capacity issue of FES.
3
Oil fired to PNG conversion project
completed for RM-2, Ladle
preheating, Tundish preheating and
boiler firing
High emission
4
5
6
7
Goals for 2022-23
1
Certificates for ISO 14001 from
certification body - BVIPL
2
3
4
5
6
7
2
Health & Safety – Summary for 2022-23 & Goals for 2023-24
Top Achievements in 2022-23
1 Continuous awareness and training,
counselling to workers
2 OHS System development and
deployment
3 Stage-1 Certification Audit of ISO 45001
4
5
3
Challenges Faced in 2022-23
Low awareness on Safety
No system earlier
Goals for 2023-24
3
Certificates for ISO 45001 from
certification body - BVIPL
Environment KPI
Units 2022-23 (Plan) 2023-24 Plan
Air Related Dust Intensity kg/ton steel
CO2 Intensity t CO2 e/ton steel
NOx Intensity kg/ton steel
SOx Intensity kg/ton steel
Fugitive Emissions kg/ton steel
Water Related Make Up water Used m3/ton steel
Water Recycled m3/ton steel
Byproducts BF Slag Generated tons
BF Slag sold to Cement Plants tons
Scrap % of Scrap Recycled %
Green Energy Energy from CPP#1 MwH
Energy from CPP#2 MwH
Total Energy Generated MwH
Greening No of New Trees planted No
% of Plant Area covered %
Expenditure Total spend Environment Related INR Crores (OPEX)
Total spend Environment Related INR Crores (CAPEX)
4

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Innovation, Management & Sustainability Goals 2023-24

  • 1. Innovation & Management Systems – Goals for 2023-24 Units 2020-21 2022-23 (Till Jan'23) 2022-23 (Projected) 2023-24 (Plan) Product Development New Garde Developed Number New Application Served Number No. of development Heats Number Customer Engagement No. of Customers Visiting Plant Number Audits done by Customers Number Active Customers Number Awards Received from Customers Number Continuous Improvement No. of TAS Clubbed Number No. of heats cast with clubbed TAS Number No of New Ideas Generated Number 0 39 0 80 No of Ideas Implemented Number 0 0 0 56 No of POKA Yoke Number 0 0 0 0 Employee Participation in Ideas Number 0 17% 35% Cumulative Savings from IDEAS INR 0 External Awards – Quality, Ideas, Kaizens Number (03 Golden Trophy –Kaizen) (01 Silver Trophy – Kaizen) (02 Star Challenger & 01 Jury Challenger Trophy) - 10 External Awards – Quality Circle Number 01 Silver Trophy In BCCQC competition 0 3 1
  • 2. Environment – Summary for 2022-23 & Goals for 2023-24 Top Achievements in 2022-23 Top Challenges Faced in 2022-23 1 Stage-1 Certification Audit of ISO 14001 Management & Customer pressure for ISO 14001 2 Emission reduction project FES is in progress SMS fugitive & stack Emissions Continues to be high due to capacity issue of FES. 3 Oil fired to PNG conversion project completed for RM-2, Ladle preheating, Tundish preheating and boiler firing High emission 4 5 6 7 Goals for 2022-23 1 Certificates for ISO 14001 from certification body - BVIPL 2 3 4 5 6 7 2
  • 3. Health & Safety – Summary for 2022-23 & Goals for 2023-24 Top Achievements in 2022-23 1 Continuous awareness and training, counselling to workers 2 OHS System development and deployment 3 Stage-1 Certification Audit of ISO 45001 4 5 3 Challenges Faced in 2022-23 Low awareness on Safety No system earlier Goals for 2023-24 3 Certificates for ISO 45001 from certification body - BVIPL
  • 4. Environment KPI Units 2022-23 (Plan) 2023-24 Plan Air Related Dust Intensity kg/ton steel CO2 Intensity t CO2 e/ton steel NOx Intensity kg/ton steel SOx Intensity kg/ton steel Fugitive Emissions kg/ton steel Water Related Make Up water Used m3/ton steel Water Recycled m3/ton steel Byproducts BF Slag Generated tons BF Slag sold to Cement Plants tons Scrap % of Scrap Recycled % Green Energy Energy from CPP#1 MwH Energy from CPP#2 MwH Total Energy Generated MwH Greening No of New Trees planted No % of Plant Area covered % Expenditure Total spend Environment Related INR Crores (OPEX) Total spend Environment Related INR Crores (CAPEX) 4