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Excellence by Design
“We Manufacture Materials That Make
the World
GREENER – STRONGER – SMARTER”
Purpose
World Non-Ferrous Conference – Mumbai
Organized by MTLEXS
08th September 2017
Mr. J.C. Laddha
CEO (Copper Business)
Hindalco Industries Limited
Turnover: $17 bn
EBITDA: $2 bn
Market Cap: $6.5 bn
Asset Base: $ 13.3 bn
What makes Non-ferrous metals special?
2
Utility
Aluminium & Copper has a unique position in the context of growing the manufacturing
economy of India
Important for Economy
The unique properties of Aluminium / Copper have helped establish it as a metal of
choice for various applications across segments of the manufacturing sector
Light Weight
 Aids in fuel efficiency in Transportation (Auto,
Aviation) and Defense sectors
Corrosion Resistant
 Anti-corrosive properties due to oxide
surface layer
Thermal / Electrical
Conductivity
 High conductivity – Al, Cu
 Reduced energy losses while transmission in
electrical conductors and cables
Strength / Durability
 High strength to weight ratio in Alloyed form
 Ideal for applications requiring sturdy and
robust structures, e.g. construction
Antimicrobial
 continuously reduces the number of
microbes on surfaces providing an
additional tool for infection control
Non-Toxic
 Preferred for packaging solution (food,
pharma)
Physical Properties Chemical Properties
Excellence by Design
Aluminium Copper Zinc Nickel Lead Tin Titanium
0
5
10
China
Chile
Japan
USA
Russia
DRCongo
India
SouthKorea
Germany
Poland
India is world’s one of the largest Aluminium and Copper
Producer
3Excellence by Design
Primary Aluminium Production in MnT
0
10
20
30
China
Russia
Canada
India
UAE
Australia
Norway
Bahrain
Iceland
USA
Primary Copper Production in MnT
World Production - 60 Mn T World Production – 22.8 Mn T
Source : CRU
Indian Aluminium Consumption
4
India’s position on aluminum S curve indicates need
for policy intervention to ramp up consumption
Excellence by Design
Source : CRU
Indian Primary Aluminium Consumption
(Mn T)
2.5
2.7
2.6 2.6
2.9
3.1
2011 2012 2013 2014 2015 2016
CAGR – 4.4 %
Indian Aluminium per capita consumption 2.4 kg which is low compared to other countries
Indian Copper Consumption – Growing Fast, Still low per capita
consumption
5
Indian Primary Copper Consumption (KT)
India’s position on Copper S curve indicates need for
policy intervention to ramp up consumption
CopperConsumption(Kg)perCapita
Italy
Canada
USA
Russia
Brazil
Mexico
Indonesia
India
Thailand
China Malaysia
Turkey
GDP per Capita (‘000 USD)
482
494
475
491
538
545
2011 2012 2013 2014 2015 2016
Excellence by Design
Source : CRU
CAGR – 2.5 %
Indian Copper per capita consumption is 0.5 kg which is very low compared to other countries
Major Growth Sectors for Aluminium and Copper: Strategically
Significant to Domestic Economy
6Source: Avalon Consulting research
Auto & Electric Vehicles (EVs)
Auto manufacturing hub for Eastern hemisphere; 3rd largest auto market globally. Focus
on Evs across the globe will spurge the demand of Copper & Aluminium.
Power
5th largest electricity producer globally; goal of 100% Rural Electrification by 2018
Construction
2nd largest employer in the country; goal of 100+ Smart Cities and 500 AMRUT cities
Railways
No. 1 passenger & 4th largest freight carrier globally; employs 1.3 million
Aerospace & Defence
Goal to grow indigenisation from 30% to 70% by 2017; increased private participation
Solar Energy
Target generation of 100 GW by 2020; increase current share of 10% indigenisation
Electronics
NPE target of zero net imports by 2020; manufacturing growth at 27% from 2015-20
Excellence by Design
Excellence by Design
7
Development of Aluminium Industry in
China- A Unique Case Study
Primary Aluminium Production in China
8Excellence by Design
10
12
14
17
19
22
23
26
29
34
38
9 9
13
14 14
17
20
22
25
28
31
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Capacity Production
Growth in Smelting Capacity in China (MnT)
Share in Global
Production
54%52%49%46%43%36%34%33%28%26% 41%
CAGR: 14.3% CAGR: 13.2%
Aluminium, being an important input to these end-use segments given the high
adoption of Aluminium in the target Western export markets, also grew rapidly in
China
9Excellence by Design
China Aluminium Consumption by End-use (2005-15), mn T
3.0
8,1
12.7
1.6
3.3
6.0
1.6
4.2
5.9
0.9
2.0
3.6
0.8
2.0
3.9
1.2
2.6
4.1
2005 2010 2015
Construction
Electrical
Transport
Foil stock
Other
CAGR
2005-10
20%
CAGR
2010-15
10%9.0 22.1 36.2
Machinery &
Equipment
Total
17%
21%
18%
21%
16%
22%
10%
14%
13%
7%
13%
9%
15% 20% 20% Downstream Exports as % of Primary Production
Downstream Export (mn T)1.3 3.4 6.2
CAGR : 14.9%
Initiatives to encourage greater adoption of aluminium were also kicked-off,
now even more so with China’s focus shifting towards domestic consumption
10Excellence by Design
 Packaging – In 2010, “Measures for the Support of Circular Economy” encouraged use of aluminum foil meal box to replace
the plastics ones and promoted the recycling
 Automotive – In 2011, China released a catalogue of industrial restructuring guidance encouraging the promotion of
lightweight materials in the automotive sector
 Electrical – In 2015, China’s National Energy Administration (NEA) set industry standards for the use of low-voltage
aluminium alloy-cables (0.6/1kV) which has led to increase in demand from the Electrical sector
 Railways – Government has planned to invest USD 120 bn in railway construction in 2016, boosting the need for Aluminium
 Construction – In 2016, “Guiding Opinions of the General Office of the State Council on Stabilizing Growth, Adjusting
Structure and Improving Efficiency for the Building Materials Industry” encouraged the use of Green Building Materials,
which will drive the demand for energy-efficient aluminum doors and windows.
 Extrusions – In the “Notice on Guiding Opinions for Accelerating Aluminium Industrial Restructuring” released, in 2006 by
NDRC *and nine ministries including the Ministry of Finance, one objective was to increase the proportion of high value-
added processed products to achieve a 70:30 ratio between industrial aluminium extrusion profiles and construction
aluminium extrusion profiles
*National Development and Reform Commission
Programmes for Aluminium Demand Growth
China developed aluminium clusters mainly centred around the North West
(mineral rich) and the East (export centres)
11Excellence by Design
XINJIANG
INNER
MONGOLIA
SHANXI
SHAANXI
SHANDONG
HENAN
GANSU
QINGHAI
CHONGQING
GUANGDONG
JILIN
Coal
Primary Aluminum
Bauxite
Al Processing
Source: Avalon Consulting research, company websites, industry inputs
Aluminium clusters approach clubbed with Strategic Government Subsidies made them price
competitive
Subsidised coal leading to cheap power
12Excellence by Design
2.9
2.8
2.5
2.0
1.8
1.3
3.10
Qinghai (all)
Sichuan
(Qimingxing)
Gansu (Chalco,
Dongxing)
Ningxia
(Qingtonxia,…
Shandong
(Hongqiao)
Xinjiang (Xinfa)
India
Prevailing Captive Power Costs, Rs/ kWh
Province (Company)
Source: Avalon Consulting research, industry inputs
Coal price of ~Rs
600-800/mt
Coal price
~RMB 100/mt
Coal price ~Rs
1,000 /mt
Note: Coal price refers to Landed price
Thus, there are some clear learning from China’s aluminium
success story
13Excellence by Design
Ensured that the sector’s excessive
reliance on ENERGY did not become a
hurdle but a reason for higher global
competitiveness
China recognised the RESOURCE
ADVANTAGES it had and the link
between a strong aluminium sector
and its export-led STRATEGY for
economic growth
Extended its industrial CLUSTER
development philosophy into
aluminium reaping cost and
efficiency benefits and development
of relatively backward economic
regions
Promoted strong domestic DEMAND
in key sectors through policy
interventions
Focused on VALUE ADDITION by
supporting the downstream sector in
product development and capacity
creation
1
2
3
4
5
Excellence by Design 14
How can we grow the
Indian Aluminium / Copper Industry
Imports, especially in the downstream segment are a threat to
the aluminium value chain
15Excellence by Design
Imports Share of Aluminium Demand
in India, KTPA
1,365 1,379 1,239 1,258
1,577 1,545
930
1,327
1,349
1,596
1,670 1,750
FY12 FY13 FY14 FY15 FY16 FY17
Imports Domestic Sales
Share of Imports
41% 49% 52% 56% 51%
Sources of downstream Imports,
2015, KT
64%
82%
15%
6%
2%
4%
2%
17%
8%
FRP Foil
120174
UAE
Korea
Australia
Malaysia
China
Others
Imports are rapidly growing and needs immediate government Intervention
2295
2706
2588
2854
3247 3295
16Excellence by Design
378 368 342
383
429 424
93 85 149
185
242 226
FY12 FY13 FY14 FY15 FY16 FY17
Imports Domestic Sales
Share of Imports
20% 19% 30% 33% 36% 35%
Imports Share of Copper Demand
in India, KTPA
Sources of downstream Imports,
FY 17, KT
Imports, especially in the downstream segment are a threat to
Copper value chain
Imports are rapidly growing and needs immediate government Intervention
471 453
491
568
671 650
12%
67%
1%
1%
98%
19%
1%
Rod Wire
Other ASEAN UAE Russia
104 89
What does CEOs Say…Policy related issues are still in top three
17
In spite of the improvement compared to previous year, 29% of the respondents believes that
policy related issues are still dominant
Policy
related
issues
Policy
related
issues
Excellence by Design
671
Create a structure within the government that facilitates policy
and decision making related to Aluminium/Copper
18Excellence by Design
Special Interest
Group to be
created within
the government
to deal with
issues related to
the aluminium /
copper industry
Track global developments in the aluminum/copper sector and craft
policy in collaboration with industry
Review indirect taxes and duties with regard to aluminium / copper
production and imports so as to promote industry development
Devise and implement regulations and mechanisms to ensure
economical and environmentally viable handling of scrap
Liaise with key stakeholders in major end-use industries to ensure
adoption of aluminium/copper through awareness and policy setting
Coordinate with programme managers of campaigns like Make in India,
National Solar Mission, etc. to promote aluminium/copper
Key policy interventions, if undertaken, will enable the aluminium/copper sector to play a
critical role and contribute effectively to India's economic development
19Excellence by Design
Policy framework to boost consumption
Local industry to be globally cost
competitive
Encourage growth and expansion of
Downstream capacity and capability
Ensure adequate safeguard against
predominately import by means of
standards, N.T.B, Downstream, F.T.As etc.
1
2
3
4
 Setup Special Interest Group within government to
support the Al / Cu sector with periodic and suitable
policy interventions
 Create level playing field for Indian Al/Cu on energy
 Unburden aluminium companies from coal cess, royalty
on coal and RPO for captive power
CHALLENGES INTERVENTIONS
 Adopt clear usage norms in key end-use sectors
 Drive these norms through programmes like Make in
India, Smart Cities, National Capital Goods Policy
 Reconsider FTAs that lower barriers for imports
 Raise customs duties on downstream products
 Levy ADD on Chinese imports of downstream products
 Setup NTBs to protect domestic industry
Excellence by Design
20
Thank You

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Govt. Policies for Non Ferrous Metal Industry-Primary/Secondary/MSME - Mr. J C Laddha, CEO, Copper Business, Hindalco Industries Ltd.

  • 1. Excellence by Design “We Manufacture Materials That Make the World GREENER – STRONGER – SMARTER” Purpose World Non-Ferrous Conference – Mumbai Organized by MTLEXS 08th September 2017 Mr. J.C. Laddha CEO (Copper Business) Hindalco Industries Limited Turnover: $17 bn EBITDA: $2 bn Market Cap: $6.5 bn Asset Base: $ 13.3 bn
  • 2. What makes Non-ferrous metals special? 2 Utility Aluminium & Copper has a unique position in the context of growing the manufacturing economy of India Important for Economy The unique properties of Aluminium / Copper have helped establish it as a metal of choice for various applications across segments of the manufacturing sector Light Weight  Aids in fuel efficiency in Transportation (Auto, Aviation) and Defense sectors Corrosion Resistant  Anti-corrosive properties due to oxide surface layer Thermal / Electrical Conductivity  High conductivity – Al, Cu  Reduced energy losses while transmission in electrical conductors and cables Strength / Durability  High strength to weight ratio in Alloyed form  Ideal for applications requiring sturdy and robust structures, e.g. construction Antimicrobial  continuously reduces the number of microbes on surfaces providing an additional tool for infection control Non-Toxic  Preferred for packaging solution (food, pharma) Physical Properties Chemical Properties Excellence by Design Aluminium Copper Zinc Nickel Lead Tin Titanium
  • 3. 0 5 10 China Chile Japan USA Russia DRCongo India SouthKorea Germany Poland India is world’s one of the largest Aluminium and Copper Producer 3Excellence by Design Primary Aluminium Production in MnT 0 10 20 30 China Russia Canada India UAE Australia Norway Bahrain Iceland USA Primary Copper Production in MnT World Production - 60 Mn T World Production – 22.8 Mn T Source : CRU
  • 4. Indian Aluminium Consumption 4 India’s position on aluminum S curve indicates need for policy intervention to ramp up consumption Excellence by Design Source : CRU Indian Primary Aluminium Consumption (Mn T) 2.5 2.7 2.6 2.6 2.9 3.1 2011 2012 2013 2014 2015 2016 CAGR – 4.4 % Indian Aluminium per capita consumption 2.4 kg which is low compared to other countries
  • 5. Indian Copper Consumption – Growing Fast, Still low per capita consumption 5 Indian Primary Copper Consumption (KT) India’s position on Copper S curve indicates need for policy intervention to ramp up consumption CopperConsumption(Kg)perCapita Italy Canada USA Russia Brazil Mexico Indonesia India Thailand China Malaysia Turkey GDP per Capita (‘000 USD) 482 494 475 491 538 545 2011 2012 2013 2014 2015 2016 Excellence by Design Source : CRU CAGR – 2.5 % Indian Copper per capita consumption is 0.5 kg which is very low compared to other countries
  • 6. Major Growth Sectors for Aluminium and Copper: Strategically Significant to Domestic Economy 6Source: Avalon Consulting research Auto & Electric Vehicles (EVs) Auto manufacturing hub for Eastern hemisphere; 3rd largest auto market globally. Focus on Evs across the globe will spurge the demand of Copper & Aluminium. Power 5th largest electricity producer globally; goal of 100% Rural Electrification by 2018 Construction 2nd largest employer in the country; goal of 100+ Smart Cities and 500 AMRUT cities Railways No. 1 passenger & 4th largest freight carrier globally; employs 1.3 million Aerospace & Defence Goal to grow indigenisation from 30% to 70% by 2017; increased private participation Solar Energy Target generation of 100 GW by 2020; increase current share of 10% indigenisation Electronics NPE target of zero net imports by 2020; manufacturing growth at 27% from 2015-20 Excellence by Design
  • 7. Excellence by Design 7 Development of Aluminium Industry in China- A Unique Case Study
  • 8. Primary Aluminium Production in China 8Excellence by Design 10 12 14 17 19 22 23 26 29 34 38 9 9 13 14 14 17 20 22 25 28 31 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Capacity Production Growth in Smelting Capacity in China (MnT) Share in Global Production 54%52%49%46%43%36%34%33%28%26% 41% CAGR: 14.3% CAGR: 13.2%
  • 9. Aluminium, being an important input to these end-use segments given the high adoption of Aluminium in the target Western export markets, also grew rapidly in China 9Excellence by Design China Aluminium Consumption by End-use (2005-15), mn T 3.0 8,1 12.7 1.6 3.3 6.0 1.6 4.2 5.9 0.9 2.0 3.6 0.8 2.0 3.9 1.2 2.6 4.1 2005 2010 2015 Construction Electrical Transport Foil stock Other CAGR 2005-10 20% CAGR 2010-15 10%9.0 22.1 36.2 Machinery & Equipment Total 17% 21% 18% 21% 16% 22% 10% 14% 13% 7% 13% 9% 15% 20% 20% Downstream Exports as % of Primary Production Downstream Export (mn T)1.3 3.4 6.2 CAGR : 14.9%
  • 10. Initiatives to encourage greater adoption of aluminium were also kicked-off, now even more so with China’s focus shifting towards domestic consumption 10Excellence by Design  Packaging – In 2010, “Measures for the Support of Circular Economy” encouraged use of aluminum foil meal box to replace the plastics ones and promoted the recycling  Automotive – In 2011, China released a catalogue of industrial restructuring guidance encouraging the promotion of lightweight materials in the automotive sector  Electrical – In 2015, China’s National Energy Administration (NEA) set industry standards for the use of low-voltage aluminium alloy-cables (0.6/1kV) which has led to increase in demand from the Electrical sector  Railways – Government has planned to invest USD 120 bn in railway construction in 2016, boosting the need for Aluminium  Construction – In 2016, “Guiding Opinions of the General Office of the State Council on Stabilizing Growth, Adjusting Structure and Improving Efficiency for the Building Materials Industry” encouraged the use of Green Building Materials, which will drive the demand for energy-efficient aluminum doors and windows.  Extrusions – In the “Notice on Guiding Opinions for Accelerating Aluminium Industrial Restructuring” released, in 2006 by NDRC *and nine ministries including the Ministry of Finance, one objective was to increase the proportion of high value- added processed products to achieve a 70:30 ratio between industrial aluminium extrusion profiles and construction aluminium extrusion profiles *National Development and Reform Commission Programmes for Aluminium Demand Growth
  • 11. China developed aluminium clusters mainly centred around the North West (mineral rich) and the East (export centres) 11Excellence by Design XINJIANG INNER MONGOLIA SHANXI SHAANXI SHANDONG HENAN GANSU QINGHAI CHONGQING GUANGDONG JILIN Coal Primary Aluminum Bauxite Al Processing Source: Avalon Consulting research, company websites, industry inputs
  • 12. Aluminium clusters approach clubbed with Strategic Government Subsidies made them price competitive Subsidised coal leading to cheap power 12Excellence by Design 2.9 2.8 2.5 2.0 1.8 1.3 3.10 Qinghai (all) Sichuan (Qimingxing) Gansu (Chalco, Dongxing) Ningxia (Qingtonxia,… Shandong (Hongqiao) Xinjiang (Xinfa) India Prevailing Captive Power Costs, Rs/ kWh Province (Company) Source: Avalon Consulting research, industry inputs Coal price of ~Rs 600-800/mt Coal price ~RMB 100/mt Coal price ~Rs 1,000 /mt Note: Coal price refers to Landed price
  • 13. Thus, there are some clear learning from China’s aluminium success story 13Excellence by Design Ensured that the sector’s excessive reliance on ENERGY did not become a hurdle but a reason for higher global competitiveness China recognised the RESOURCE ADVANTAGES it had and the link between a strong aluminium sector and its export-led STRATEGY for economic growth Extended its industrial CLUSTER development philosophy into aluminium reaping cost and efficiency benefits and development of relatively backward economic regions Promoted strong domestic DEMAND in key sectors through policy interventions Focused on VALUE ADDITION by supporting the downstream sector in product development and capacity creation 1 2 3 4 5
  • 14. Excellence by Design 14 How can we grow the Indian Aluminium / Copper Industry
  • 15. Imports, especially in the downstream segment are a threat to the aluminium value chain 15Excellence by Design Imports Share of Aluminium Demand in India, KTPA 1,365 1,379 1,239 1,258 1,577 1,545 930 1,327 1,349 1,596 1,670 1,750 FY12 FY13 FY14 FY15 FY16 FY17 Imports Domestic Sales Share of Imports 41% 49% 52% 56% 51% Sources of downstream Imports, 2015, KT 64% 82% 15% 6% 2% 4% 2% 17% 8% FRP Foil 120174 UAE Korea Australia Malaysia China Others Imports are rapidly growing and needs immediate government Intervention 2295 2706 2588 2854 3247 3295
  • 16. 16Excellence by Design 378 368 342 383 429 424 93 85 149 185 242 226 FY12 FY13 FY14 FY15 FY16 FY17 Imports Domestic Sales Share of Imports 20% 19% 30% 33% 36% 35% Imports Share of Copper Demand in India, KTPA Sources of downstream Imports, FY 17, KT Imports, especially in the downstream segment are a threat to Copper value chain Imports are rapidly growing and needs immediate government Intervention 471 453 491 568 671 650 12% 67% 1% 1% 98% 19% 1% Rod Wire Other ASEAN UAE Russia 104 89
  • 17. What does CEOs Say…Policy related issues are still in top three 17 In spite of the improvement compared to previous year, 29% of the respondents believes that policy related issues are still dominant Policy related issues Policy related issues Excellence by Design 671
  • 18. Create a structure within the government that facilitates policy and decision making related to Aluminium/Copper 18Excellence by Design Special Interest Group to be created within the government to deal with issues related to the aluminium / copper industry Track global developments in the aluminum/copper sector and craft policy in collaboration with industry Review indirect taxes and duties with regard to aluminium / copper production and imports so as to promote industry development Devise and implement regulations and mechanisms to ensure economical and environmentally viable handling of scrap Liaise with key stakeholders in major end-use industries to ensure adoption of aluminium/copper through awareness and policy setting Coordinate with programme managers of campaigns like Make in India, National Solar Mission, etc. to promote aluminium/copper
  • 19. Key policy interventions, if undertaken, will enable the aluminium/copper sector to play a critical role and contribute effectively to India's economic development 19Excellence by Design Policy framework to boost consumption Local industry to be globally cost competitive Encourage growth and expansion of Downstream capacity and capability Ensure adequate safeguard against predominately import by means of standards, N.T.B, Downstream, F.T.As etc. 1 2 3 4  Setup Special Interest Group within government to support the Al / Cu sector with periodic and suitable policy interventions  Create level playing field for Indian Al/Cu on energy  Unburden aluminium companies from coal cess, royalty on coal and RPO for captive power CHALLENGES INTERVENTIONS  Adopt clear usage norms in key end-use sectors  Drive these norms through programmes like Make in India, Smart Cities, National Capital Goods Policy  Reconsider FTAs that lower barriers for imports  Raise customs duties on downstream products  Levy ADD on Chinese imports of downstream products  Setup NTBs to protect domestic industry