2. Company Background :
May 19, 2016
Dear distinguish Ladies and Gentlemen…
A very good morning!! On behalf of the Libas Textiles
Ltd. we would like to welcome all of you today to our
presentation. We are pleased to inform you, we are one of the
fast growing entrepreneur of the country contributing to the
national economy of Bangladesh for our diversified business
functions apart textiles business. We think today’s
presentation will give you a summary of our business
activities and it is a great pleasure to us that you
distinguished persons are here to enjoy this presentation…..
May 19, 2016
3. Company Background :
May 19, 2016
We are one of the pioneer entrepreneurs of the
country having about 33 years of experience in running
various industries of the group. We have been selected as
Commercially Important Person (CIP) for contribution in
the industrial sector by the Govt. of Bangladesh for the
last 14 years. We have been awarded in several occasions
by the Government and other organizations for
contribution to our National Economy and social
activities.
May 19, 2016
4. Award accomplishment:
May 19, 2016May 19, 2016
LIBAS TEXTILE LTD. has earned the recognition,
certificates from across the Globe. It has consistently
excelled several certificates & recognitions such as WRAP
(Gold), BSCI (Good) For USA & Europe), OEKO-TEX,
SEDEX, GOTS & OCS, ISO 9001:2008 (Quality
Management System).
5. -- Second largest RMG exporting country
-- Second largest cotton importing country
-- One of the most efficient workforce globally
-- RMG export in 2013/14 is worth $24.5 billion
Libas Textiles Ltd.
--OneoftheleadingapparelmanufacturerinBangladesh
--Apartfromyarnallunderoneroof….....
(Knitting,Dyeing,Finishing,Garment,Embellishmentetc)
--Providesend–to-endsolution.
May 19, 2016
Bangladesh
6. 0
0
RMG
78%
Others
22%
Export Revenue 0 0
RMG
13%
Others
87%
GDP Contribution
0 0
RMG
40%Others
60%
Dependency of the
Financial Sector
0 0
RMG
80%
Others
20%
Utilization of
CTG port
May 19, 2016
General overview of RMG in Bangladesh
7. Vision & Goal
Aiming to be the most regarded conglomerate by 2025 to win the
ultimate mindshare of all the stake holders for a greener planet
and practicing the best dogmas through a sustainable growth.
Mission Core Values
On time quality services based on best
practices
Congenial working environment through
open communication
Encourage innovation and teamwork
Committed for green environment, workers
welfare and driven by responsibility to the
society
Innovation
Quality
Commitment
Environment
Safety
May 19, 2016
8. May 19, 2016
Chairman &
Managing Director:
Engr. Md. Towhidur Rahman, CIP
Director:
Mrs. Chand Sultana
Md. Masudur Rahman
Md. Moshiur Rahman Chamak
(All are family members)
May 19, 2016
Board of Directors:
9. ISLAMI BANK BANGLADESH LTD.
SHAHJALAL ISLAMI BANK LTD.
JAMUNA BANK LTD
STANDARD BANK
May 19, 2016
Bankers:
10. LIBAS TEXTILES LTD Is one of the sister concern of Fresh Group of Companies. The
Group is involved in various diversified businesses, which are as follows :
Knit Garment Export Business (Libas Textiles Limited, Fresh Knitwear Ltd.)
Sea Food Processing & Export Business (Fresh Foods Limited)
Trading Business (Fresh Trading Limited, Fresh Export Import Ltd.)
Banking Business (Shahjalal Islami Bank Ltd.)
Stock & Securities Business (Shahjalal Bank Securities Ltd.)
Insurance Business (Takaful Insurance)
Education Business (Prime University, Alhaj Jalaluddin College, Dhulshar High
School, South Asian Scholars School & College)
Real Estate Business (Fresh Properties Ltd.)
May 19, 2016
Group and associate business:
13. Buyer C & A:
Men’s/Ladies night wear
May 19, 2016
80% cotton,
20% Polyester,
Velour, 240
gsm.
Set program
100% cotton,
Single jersey,
160 gsm, All
over print
Ladies night
wear
Set program
100% cotton, Nap
yarn, Single jersey,
160gsm.
Set program
100% Organic
cotton, Single
jersey,
190 gsm.
May 19, 2016
14. Buyer H & M:
Ladies
95% cotton, 5% Lycra, Single
jersey,
180 gsm.
May 19, 2016
15. Buyer SHANA (Spanish origin):
Men’s
May 19, 2016
100% cotton, Single jersey, 140 gsm.
Wave dyeing short sleeve T-Shirt
May 19, 2016
16. Buyer MANGO (Spain):
Kids collection
May 19, 2016
100% cotton, Slub Single
jersey, 140 gsm.
100% cotton, Pique,
220 gsm.
All over print Polo
shirt
May 19, 2016
17. Buyer NKD (Germany)
Men’s & Ladies
100% cotton, Single jersey, 160 gsm.
Yarn dyedstripe, Men’s shorty
100% cotton, Single jersey,
145 gsm. All over print
Ladies pyjama long sleeve
May 19, 2016
18. Buyer Okaidi (Germany)
Boy’s
May 19, 2016
100% cotton French Terry,
Peach finish.GSM-300
100% cotton French Terry,
Peach finish.GSM-300
19. May 19, 2016
• Year of establishment : 2004
• Total land area : 3,60,000 Sq ft
• Total buildup area : 2,25,000 sq ft
• Total manpower : 4000 nos
• Annual turn over : USD 40 m
• Garment production capacity : 1.6 m pcs/month
• Knitting section capacity : 10 tons/day
• Sewing capacity : 90,000 pcs/day
• Dyeing capacity : 25 tons/day
• Printing capacity : 50,000 pcs/day
• Cutting capacity : 100,000 pcs/day
• Brushing capacity : 5 tons/day
• Boiler capacity : 10 tons/day
At a glance of company overview
20. May 19, 2016
Knitting Machines: All machinery from Germany & China
Products: Single Jersey, Double Jersey, Interlock, Auto Striper & Fidder
Stripe, Pique Lyca Jersey Fleece, French Terry, Waffle, jacquard etc.
(All kind of knit items).
Sewing machines: Machines are mainly from JAPAN: Pegasus , Juki & Brother brand.
Dyeing machines: Machines are from FONGS (China) & Acme (Taiwan)
Finishing machines: Finishing machinery are all from Europe (Germany) and Korea
Printing section: Run by manual and auto machinery
Embroidery machines: Machines are from Tajima, Japan
Laboratory machines: Machines are from Tajima, Japan
At a glance of machineries overview
Section wise machineries overview
21. May 19, 2016
Section wise machineries overview
Section : Dyeing
S/N Mc Name Qty Brand Origin
1 Dyeing mc-25 to 1200 kg 8 pcs Acme Taiwan
2 Dyeing mc - 30 to 1500 kg 7 pcs Fongs China
Section : Finishing
S/N Mc Name Qty Brand Origin
1 Stenter 9 Chamber 1 pc Sunsuper Korea
2 Stenter 10 Chamber 1 pc Sunsuper Korea
3 Open Dryer 1 pc Candar Taiwan
4 Tube compactor 1 pc Fabcon USA
5 Open compactor 1 pc Muzi Italy
6 Open compactor 1 pc Lafer Italy
7 Slitting 1 pc IK Taiwan
8 Slitting 1 pc Uni Apex Taiwan
9 Squeezer 1 pc Corino Italy
10 Tumble Dryer 3 pcs TBN China
11 Back Sewing 1 pc Uniapex Taiwan
12 Over Turner 1 pc Dongnam Korea
Section : Knitting
S/N Mc Name Qty Brand Origin
1 Circular Knitting 9 pcs Lkm Taiwan
2 Circular Knitting 4 pcs Terrot Germany
3 Flat Knitting 6 pcs Kauo Heng Korea
At a glance of machineries overview
22. Fabric Knitting capacity : 7 tons/day
Knitting Machines: All machinery from Germany & China
Products: Single Jersey, Double Jersey, Interlock, Auto Striper & Fidder Stripe, Pique Lyca Jersey Fleece, French Terry,
Waffle, jacquard etc. (All kind of knit items).
Fabric Knitting Section:
Fabric Manufacturing & Embellishments
May 19, 2016
24. Total Fabric Dyeing Capacity: 25 tons/day
Dyeing machines: Dyeing machines from FONGS (China) & Acme (Taiwan)
Finishing machinery are all from Europe
Fabric Dyeing Section:
Fabric Manufacturing & Embellishments
May 19, 2016
25. Total Fabric Brushing Capacity: 5 tons/day
Brushing machines: For Fleece fabric
Fabric Brushing Section:
Fabric Manufacturing & Embellishments
May 19, 2016
26. Total Fabric Printing Capacity: 43 tons/day
Printing section: Run by manual and auto machinery
Fabric Printing Section:
Fabric Manufacturing & Embellishments
May 19, 2016
27. Total Fabric Finishing Capacity: 43 tons/day
Fabric finishing machines: Finishing machines from Korea, Germany
Fabric Finishing Section:
Fabric Manufacturing & Embellishments
May 19, 2016
31. Laboratory Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Yearn and Fabric:
Certified by Oekotex-100
(In house testing for buyers like H & M, C & A, Okaidi, Pizza Italia)
Fabric Yearn and Testing:
Measures fibre length. strength, length uniformity, elongation, micron air, color,
short fibres index, spinning conditioning index, moist use trash, hive spectrum
fibre test.
FABRIC TESTING (All Physical Parameters):
Colorfastness to wash, perspiration, rubbing etc.
Dimensional stability to wash
Spirality
Formaldehyde spot test
Pilling
Bursting strength
32. Boiler Section (steam condense):
Boiler Plant
May 19, 2016
Boiler capacity : 10 tons/day
Machines are Omnical, Germany
35. Quality management
May 19, 2016
LIBAS TEXTILES LTD. has well-trained quality assurance team ensures
the best quality of products to meet the international standard. We have
an independent quality control department at the factory headed by the
Assistant General Manager-Quality Control with dedicated quality
control staff. Throughout the processing chain, we remain very careful
and constantly monitor about all the critical points particularly related
with the quality of standard operating procedures. Our employees are
given through training on the importance of the good manufacturing
practices followed at all stage of the products to many households
across the globe.
36. Quality management
May 19, 2016
The quality team follows some standardized international rules which are
as follows:
Fabric inspection : 4 points systems
Garment Quality AQL : As per buyer’s requirements
Line in process : 7 pcs systems
Needle detection report : 9 points system
Quality chk station point light : 1000 Lux
37. Quality Control
May 19, 2016
Quality Department is controlled and accountable to the Executive
Director and Operation head even monitored closely by the MD.
Each Sewing line has Quality Inspectors headed by Quality Controller.
Completed Garment are checked 100% at the end of sewing line by the
Quality Controllers before passing.
-- Sewing Section Quality System
-- In line inspection system
-- 7 Pieces system, AQL 2.5
-- Fabric Inspection : Four point system
-- 100% Spread Checking
-- 100% Cut piece checking
-- Garments are checked 100% from inside after thread cutting and 100%
from outside after ironing
-- 100% checked through metal detector machines before packing
-- Quality Auditor conducts Pre-final inspection before offering for final inspection
to the buyer.
-- All inspections are conducted based on AQL 2.5
38. HRM Compliance
May 19, 2016
LIBAS TEXTILES LTD. is maintaining the following compliance issues:
-- Followed all Govt. and International laws & regulations
-- Prohibition of Forced & Child Labor
-- No Discrimination
-- Ensure fire safety Electrical safety & structural safety
-- Maintain metal or broken needle control system
-- Maintain Occupational Health & Safety (OHS)
-- Welfare facilities
-- Compensation & Benefits
-- Security compliance
39. May 19, 2016
We have been recognized by the Govt. of Bangladesh and the national and international
organizations many times for achievement & Contribution to the National economy &
society. Which are as follows:
Receiving best Entrepreneurs award from Hon’ble Prime Minister of Bangladesh
May 19, 2016
40. Receiving CIP card from the Hon’r Minister of Commerce, Peoples Republic of
Bangladesh
May 19, 2016
41. Receiving National Export Trophy Gold from the Hon’r Prime Minister of
Peoples Republic of Bangladesh
May 19, 2016
44. Certificates achievement
May 19, 2016
• ISO 14001:2004 (Knit Composite Apparel Manufacturer)
• ISO 9002 (Manufacturer of Knit & Woven Garments)
• Laboratory Accreditations by M&S & PUMA
• GOTS and Organic Exchange (OE)
• FLO Fair-trade by FLO-CERT GmbH
• OEKO-Tex Standard 100
• CmiA (Cotton made in Africa)
• Cotton USA
46. May 19, 2016
Compliance undertaking
Fire protection:
Adequate Fire Extinguishers
Fire Fighting Equipment
Fire Alarms & Emergency lights
Fire Bucket filled with sand and water
Sprinkler
Smoke Detectors
Fire Hydrant & separate reservoir
Regular Fire Drill
Free Passage way
Trained Fire Fighters & First Aiders
Payments:
Salary & OT paid within 5-7th of the following month
Attendance Bonus
Minimum salary more than legal requirement
Provides all types of leaves: Casual, Sick, Earned, maternity, Festival & Weekly Holiday
Free Medicine at company medical center
May 19, 2016
53. May 19, 2016
PROFIT
(Economic Sustainability)
PEOPLE
(Social Sustainability)
Sustainability…
is 3Ps
PLANET
(Environmental
Sustainability)
May 19, 2016
Corporate sustainability
Taking care of our planet and its people in an economically sustainable and
viable way
54. Green initiatives
May 19, 2016
Green Industry Consultancy Agreement
BETWEEN…. Libas Textiles Limited and USGBC for LEED certification
Signing Ceremony through........
Bangladesh Knitwear Manufacturers & Exporters Association
Venue: BKMEA Dhaka Office
Date: 7th October, 2015
55. An Agreement Signing Ceremony between Libas Textiles Limited & USGBC
through BKMEA for Green Factory LEED certification……..
May 19, 2016
Green initiatives
56. Good practice / initiatives
• EMS
• Chemical management
• Waste management
• Water consumption
• Power consumption
• LEED certification
• CSR
Environmental management system (ems)
• In house policy developing
• Training conduct
• In house auditing
• Operational development
• ISO 14001:2004 Certification
May 19, 2016
57. • Separate Building Construction
• NFPA Follow
• Health and Safety Ensure
• Discourage to use Ban or
environmental harmful chemicals
• In house management procedure
Chemical Management
May 19, 2016
58. • House keeping
• Good supervising
• Monitoring
• Human resource
• Separate area and segregate store
• No dumping
• Recycling and re-use
• Awareness building
Waste Management
May 19, 2016
59. `
Water :
• Dying wash water reuse (1044m³)
• Hand water reuse (15m³)
• Rain water harvesting (494307 gl/hr)
• Reverse Osmosis Treatment Plant
• Membrane ETP
• Dying Cooling water recovery (36084m³/year)
• Boiler condense (9.75m³ per day)
• Censor type equipment use
• Management policy
Power :
• LED Light Replace
• Exhaust heat recovery of generator
• Cooling water recovery
• Servo motor using
• Decentralize power control
• Renewable power use
May 19, 2016
Energy and Environment Management
60. `
• Addressable control for fire safety
• Fire Hydrant System
• Smoke Detection System
• Fire door
• Electrical retrofit
• Structural safety
Fire Safety measurement
May 19, 2016
61. May 19, 2016
Saving from Green initiative
Name of
Consumption
Unit m³/year Current
Consumption
Future
Consumption
% Reduction
Rate
Water Consumption m³/year 8,29,137 6,55,796 21
Natural GAS
Consumption
m³/year 39,12,756 29,44,839 25
Steam Consumption Ton/year 28,546 20,290 29
Power Consumption MWh/year 5,424 5,311 2
GHG Emission
Consumption
Ton/year 7,669 5,772 25
May 19, 2016
62. `
• Prime University & Chairman of Governing Council
• South Asian Scholars School & College
• Prime foundation.
• Alhaj Jalaluddin College.
• Jalaluddin Madrasa.
• Dhulshar High School, Kuakata
Corporate Social Responsibility
May 19, 2016
63. Our reputation for producing high quality products is
based on ensuring everything as perfect as we can make it
down to the finest detail. We believe is the expressed
sentiment like “Seeing is Believing” and we are sure that after
your visit to our factory or our products you would be in a
position to have clear impression on what we have said so far.
May 19, 2016