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Big Data for Big Power
How Smart Is The Grid If The Infrastructure
Is Stupid?
Brett Sargent
CTO & Vice President/GM –
Products & Solutions

AWAKENING YOUR

November 12, 2013

6 th SENSE
Big Data From a Sensor Manufacturer Perspective
Photoacoustic
Gas Monitors
NDIR Infrared
Gas Modules &
Instruments
Fiber Optics Temperature
Measurement Solutions
Infrared Thermal
Imaging
Infrared Thermometry
for Non-Contact
Temperature Measurement
Software &
Integrated Solutions
CONFIDENTIAL

2
Electric Grid
Electric Grid
Development of the Smart Grid

CONFIDENTIAL

5
Obstacles to Building a Smart Grid Infrastructure

01. Budget

02. Time

03. Not In My
Back Yard

05. Integration
of Renewables

06. Qualified
Personnel

07. Build Absolutely

08. Cyber
Nothing Anywhere
Security
Near Anyone

CONFIDENTIAL

04. Downtime
needed to build
new infrastructure

6
Today’s “Old” Substations

• 40-50 years in age

• Limited communications
in/out of substation
• Assets running at 75% to
100% of nameplate
CONFIDENTIAL

• Limited ability to do
maintenance (criticality, parts,
personnel)

• Minimal sensors and data

• Knowledgeable people on
substations retiring and/or
leaving

• Huge risk of failure

7

• Cannot afford to replace or
update (budget, disruption)
Doing Nothing
is
Not an Option
Covering Your Substation Assets
• Visual indicators and sight glasses

• Assets over 40 years old, overdesigned
and heavily loaded to 100% nameplate
or higher

• Shifty log readings looking for physical
wear and broken parts

OLD SUBSTATION

• Analog Gauges: analog outputs, log
readings

• Aged workforce, in general less
experienced
• Manual samples, manual analysis,
manual interpretation

Periodic portable
thermal imaging
camera

Manual oil
samples
Portable Partial
Discharge
Monitoring

CONFIDENTIAL

9
Covering Your Substation Asset
NEW SUBSTATION

• Solid state sensors
with intelligence
• Data concentrator
to pull data together
from multiple sensors

• More remote, less local

• 10-fold increase in sensors,
1,000-fold increase in data
• Most assets under 20 years old
• Assets designed to
• Aged workforce, in general
nameplate and loaded
less experienced
75-100%

Continuous
Online Thermal
Imaging

CONFIDENTIAL

10
Sensor Technologies for Transmission and Substations

CONFIDENTIAL

11
SLExTM - Substation Life Extension

12
SLExTM - Substation Life Extension

Extending the life of aged
assets by “sensoring up”
components to provide
insight and information on
their condition to enable:

CONFIDENTIAL

• Condition Based Maintenance

• Safe Life Extension

• Safe Dynamic Loading

• Safety

• ICR – Intelligent Component
Replacement

• Workforce Deployment

• Maximize Asset Performance

• Probabilistic Risk Assessment

13

• Forensic and Diagnostic Analysis
SLEx - Substation Life Extension
Potential Transformers

Bushing Monitoring

Partial Discharge
Monitoring

Acoustic Monitoring

Current Transformers
Frequency Response
Analysis Monitoring

Electronic Temperature
Monitoring

Dissolved Gas
Analysis

CONFIDENTIAL

14
Typical Data Flow

CONFIDENTIAL

15
Where Do You Process Your Data?

BIT PIPE

Device

Factors to consider on where to process your data?
• Cost
• Bandwidth

• Integrity

• Security - NERC CIP

CONFIDENTIAL

• Stability/Reliability
• Size of Network

16
Where Do You Process Your Data?

AT THE EDGE

IN THE CLOUD

• Moving processing/intelligence to
the sensor head

• Easy to get information into and
out of the cloud

• Will drive the cost of the sensor
up - "sensor protection"

• Concerns of virtual and physical
attacks, disabling infrastructure
and stealing data

• Must be comfortable with data
and decisions occurring
somewhere else - outside of
headquarters

• NERC CIP concerns on data
security in the “CLOUD”

• Processing to occur at one location
and can physically secure and
control this data storage and
analytics
• Provides an infrastructure overload
scenario by having to allow for such
large bandwidth to accumulate
streams of data pouring in
• Will involve "inherent" delays in
processing and decisions

• Allows for fast data action with
minimal chance of interruption
CONFIDENTIAL

IN THE SERVER

17
Sensors Can Deliver Big Data

18
Past Sensing Philosophy

CONFIDENTIAL

19
Future Sensing Philosophy

CONFIDENTIAL

20
Data Flow Failure Mechanisms

SUBSTATION
•
•
•
•
•
•
•
•
•
•

Sensor Failure
Environmental
"Cut" Communications
Power Failures
Physical Attack
Interference
Failed Redundancy
Data Corruption
Encoding Issues
Decoding Issues

CONFIDENTIAL

TOPOLOGY
DEPENDENT FAILURES
•
•
•
•
•
•
•
•
•
•
•
•

Data Corruption
Hacking
Environmental
Overload/Bandwidth
Physical Attack
Virtual Attack
Wrong Configuration
Failed Redundancy
Physical Connection Failure
Switch Failure
Power Failure
Interference

SERVER
•
•
•
•
•
•

21

Server Attack
Server Virus
Server/Component Failure
Power Failures
Decoding Issues
Encoding Issues

USER STATION
• User Station Virus
• User Hacking
• User Error
What is Intelligent Sensing at the Edge?
Intelligent Sensing at the Edge
• Move decisions/actions/analytics as close to
senor head as possible.

Localization
Localize sensor and
analytics as close to
asset/sensor as possible.

CONFIDENTIAL

• Data Storage
• Report by exception only... not all data

Short Range
Communications for
Localized GUI

Enabling SLExTM
(Substation Life
Extension)

Tablet based provisioning
and interaction through
bluetooth low energy, WiFi, Zigbee. Mesh
networking between
sensors to collect data.

Saving the worlds
transmission and
distribution grids one
substation at a time.

22

Fail Safe Sensor Logic
Asset and sensor logic
continue to operate even
with network outage.
SUMMARY
• Intelligent Sensing Is Needed To Enable The Smart Grid Reality
• Building New Everything Is Not A Reality Given Many Obstacles

BIG SENSORS
CREATE BIG DATA
• And It Is Needed And It
Is Here To Stay

THE DATA CREATED
BY SENSORS IS NEEDED

MOVE TO HAVE
MORE ANALYSIS,
DATA STORAGE,
AND CONTROL TO
THE SENSOR HEADS

• Enhance SLExTM
• Enable CBM and Asset
Optimization

• Save the Bit Pipe
• Security Concerns
• Minimize the Effects of
Communication Failures
• Minimize Time to
Decision

CONFIDENTIAL

23
23

REPORT BY EXCEPTION
• Not continuous Streaming
Data
• Intelligent Sensing at the
Edge
• Data Buffered When
Network is Offline
Thank you
Questions?

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Big Data for Big Power: How smart is the grid if the infrastructure is stupid?

  • 1. Big Data for Big Power How Smart Is The Grid If The Infrastructure Is Stupid? Brett Sargent CTO & Vice President/GM – Products & Solutions AWAKENING YOUR November 12, 2013 6 th SENSE
  • 2. Big Data From a Sensor Manufacturer Perspective Photoacoustic Gas Monitors NDIR Infrared Gas Modules & Instruments Fiber Optics Temperature Measurement Solutions Infrared Thermal Imaging Infrared Thermometry for Non-Contact Temperature Measurement Software & Integrated Solutions CONFIDENTIAL 2
  • 5. Development of the Smart Grid CONFIDENTIAL 5
  • 6. Obstacles to Building a Smart Grid Infrastructure 01. Budget 02. Time 03. Not In My Back Yard 05. Integration of Renewables 06. Qualified Personnel 07. Build Absolutely 08. Cyber Nothing Anywhere Security Near Anyone CONFIDENTIAL 04. Downtime needed to build new infrastructure 6
  • 7. Today’s “Old” Substations • 40-50 years in age • Limited communications in/out of substation • Assets running at 75% to 100% of nameplate CONFIDENTIAL • Limited ability to do maintenance (criticality, parts, personnel) • Minimal sensors and data • Knowledgeable people on substations retiring and/or leaving • Huge risk of failure 7 • Cannot afford to replace or update (budget, disruption)
  • 9. Covering Your Substation Assets • Visual indicators and sight glasses • Assets over 40 years old, overdesigned and heavily loaded to 100% nameplate or higher • Shifty log readings looking for physical wear and broken parts OLD SUBSTATION • Analog Gauges: analog outputs, log readings • Aged workforce, in general less experienced • Manual samples, manual analysis, manual interpretation Periodic portable thermal imaging camera Manual oil samples Portable Partial Discharge Monitoring CONFIDENTIAL 9
  • 10. Covering Your Substation Asset NEW SUBSTATION • Solid state sensors with intelligence • Data concentrator to pull data together from multiple sensors • More remote, less local • 10-fold increase in sensors, 1,000-fold increase in data • Most assets under 20 years old • Assets designed to • Aged workforce, in general nameplate and loaded less experienced 75-100% Continuous Online Thermal Imaging CONFIDENTIAL 10
  • 11. Sensor Technologies for Transmission and Substations CONFIDENTIAL 11
  • 12. SLExTM - Substation Life Extension 12
  • 13. SLExTM - Substation Life Extension Extending the life of aged assets by “sensoring up” components to provide insight and information on their condition to enable: CONFIDENTIAL • Condition Based Maintenance • Safe Life Extension • Safe Dynamic Loading • Safety • ICR – Intelligent Component Replacement • Workforce Deployment • Maximize Asset Performance • Probabilistic Risk Assessment 13 • Forensic and Diagnostic Analysis
  • 14. SLEx - Substation Life Extension Potential Transformers Bushing Monitoring Partial Discharge Monitoring Acoustic Monitoring Current Transformers Frequency Response Analysis Monitoring Electronic Temperature Monitoring Dissolved Gas Analysis CONFIDENTIAL 14
  • 16. Where Do You Process Your Data? BIT PIPE Device Factors to consider on where to process your data? • Cost • Bandwidth • Integrity • Security - NERC CIP CONFIDENTIAL • Stability/Reliability • Size of Network 16
  • 17. Where Do You Process Your Data? AT THE EDGE IN THE CLOUD • Moving processing/intelligence to the sensor head • Easy to get information into and out of the cloud • Will drive the cost of the sensor up - "sensor protection" • Concerns of virtual and physical attacks, disabling infrastructure and stealing data • Must be comfortable with data and decisions occurring somewhere else - outside of headquarters • NERC CIP concerns on data security in the “CLOUD” • Processing to occur at one location and can physically secure and control this data storage and analytics • Provides an infrastructure overload scenario by having to allow for such large bandwidth to accumulate streams of data pouring in • Will involve "inherent" delays in processing and decisions • Allows for fast data action with minimal chance of interruption CONFIDENTIAL IN THE SERVER 17
  • 18. Sensors Can Deliver Big Data 18
  • 21. Data Flow Failure Mechanisms SUBSTATION • • • • • • • • • • Sensor Failure Environmental "Cut" Communications Power Failures Physical Attack Interference Failed Redundancy Data Corruption Encoding Issues Decoding Issues CONFIDENTIAL TOPOLOGY DEPENDENT FAILURES • • • • • • • • • • • • Data Corruption Hacking Environmental Overload/Bandwidth Physical Attack Virtual Attack Wrong Configuration Failed Redundancy Physical Connection Failure Switch Failure Power Failure Interference SERVER • • • • • • 21 Server Attack Server Virus Server/Component Failure Power Failures Decoding Issues Encoding Issues USER STATION • User Station Virus • User Hacking • User Error
  • 22. What is Intelligent Sensing at the Edge? Intelligent Sensing at the Edge • Move decisions/actions/analytics as close to senor head as possible. Localization Localize sensor and analytics as close to asset/sensor as possible. CONFIDENTIAL • Data Storage • Report by exception only... not all data Short Range Communications for Localized GUI Enabling SLExTM (Substation Life Extension) Tablet based provisioning and interaction through bluetooth low energy, WiFi, Zigbee. Mesh networking between sensors to collect data. Saving the worlds transmission and distribution grids one substation at a time. 22 Fail Safe Sensor Logic Asset and sensor logic continue to operate even with network outage.
  • 23. SUMMARY • Intelligent Sensing Is Needed To Enable The Smart Grid Reality • Building New Everything Is Not A Reality Given Many Obstacles BIG SENSORS CREATE BIG DATA • And It Is Needed And It Is Here To Stay THE DATA CREATED BY SENSORS IS NEEDED MOVE TO HAVE MORE ANALYSIS, DATA STORAGE, AND CONTROL TO THE SENSOR HEADS • Enhance SLExTM • Enable CBM and Asset Optimization • Save the Bit Pipe • Security Concerns • Minimize the Effects of Communication Failures • Minimize Time to Decision CONFIDENTIAL 23 23 REPORT BY EXCEPTION • Not continuous Streaming Data • Intelligent Sensing at the Edge • Data Buffered When Network is Offline