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BUILDING A PETROLEUM COMPLEX
VIPUL KILEDAR(121445),SANTOSH KUMAR(121428),PANKAJ NISHANT
(121420)
Vision
The petroleum industry must be highly automated.
It also include profitability & sustainability.
It must be simpler and safe to operate.
Oil in India
 India had about 125 Million metric tonne of proven
oil reserves.
 India's crude oil reserves are located in the western
coast (Mumbai High) and in the northeastern parts
of the country
 offshore reserves lies in Bay of Bengal and in the
state of Rajasthan.
 ONGC Corporation is the largest oil company
accounting for roughly 75% of the country’s oil.
 Reliance Industries, a privately owned Indian
company, will also have a bigger role in the natural
gas sector
UP STREAM MIDSTREAM
DOWNSTREAM
Introduction to
Upstream
Reserves – Formation
and Importance
Production – The
First Step in Adding
Value
The Unconventional
Future of Upstream
Introduction to
Midstream
Processing – The
Next Step in
Adding Value
Transportation
Storage
Introduction to
Downstream
Refining –
Products and
Participants
Consumption –
The Final Step in
Adding Value
Marketing and
Retail
Upstream = E&P
The upstream segment of the business is also known as
the exploration and production (E&P) sector.
 deals with recovering and producing crude oil and
natural gas.
 The exploration sector involves obtaining a lease
and permission to drill.
Petroleum Exploration License (PEL) and Petroleum Mining
Lease (PML)
 PEL is granted for a period of 7 years in onland/ shallow
water areas
 And 8 years in deepwater and frontier areas for
exploration activities .
 PML is normally awarded for 20 years for producing
Hydrocarbons as per The Oilfields Regulation and
Development Act, 1948 P&NG Rules, 1959
 PEL / PML for offshore exploration and production is
granted by the Union Govt.
 In case of onland blocks, PEL / PML is granted by the
concerned State Govt. on the basis of recommendation
made by the Union Govt.
Drilling
Drilling is physically creating the “borehole” in the ground
that will eventually become an oil or gas well.
This work is done by rig contractors and service companies in
the Oilfield Services business sector.
Production
The production sector of the upstream segment maximizes
recovery of petroleum from subsurface reservoirs.
Production brings the oil to the surface.
An ‘Unconventional’ Upstream
Unconventional resources are considered by the petroleum
industry to be any resources extracted, or produced, by any
method other than the traditional vertically drilled well.
Midstream
As its name implies, the midstream segment encompasses
facilities and processes that sit between the upstream and
downstream segments.
Activities can include processing, storage and
transportation of crude oil and natural gas.
Processing.
Processing oil and gas liquids into marketable products is the
beginning of the midstream segment of the business
Field Processing
Field processing is the first phase of oil and gas processing,
starting in the onshore or offshore production field.
Field Processing
Measure the production rate
Separate the oil, gas, and water
Remove impurities
Temporarily store the crude or gas.
Here, surface facilities are designed and installed that
Fractionation
Fractionation plants, which remove natural gas liquids
(NGL) from the produced oil and gas are also a component
of the midstream activities.
These NGLs are used as blend components in a refinery and
used as fuel or feedstock in the manufacture of
petrochemicals.
Transportation
Pipelines
Marine Transportation:
 tankers or vessels
Land Transportation
 Land transportation methods include
pipelines, truck and rail.
Natural Gas Transportation
Natural gas, which flows at much higher pressure than
crude oil, is most often transported in large-diameter
pipelines called transmission lines.
Pipelines, Trucks, and Railroad
While pipelines are the safest and most efficient way to
transport oil and gas, trucks and rail are more flexible
in terms of timing and destination.
Storage - Crude Oil
• bulk terminals
• refinery tanks
• holding tanks
Storage
facilities for
crude oil and
refined
liquids
include:
Storage - Natural Gas
Because of its extremely high pressure, natural gas must be
stored in underground reservoirs until it is ready to be
transported to market.
Downstream
Processing, transporting and selling refined products made
from crude oil is the business of the downstream segment
of the oil and gas industry.
Key downstream business sectors
include:
• Oil Refining
• Supply and Trading
• Product Marketing & Retail
Petroleum Products
Light petroleum products
Medium petroleum products
Heavy petroleum products
The resulting petroleum products are often classified as
Light Products
Gasoline (or petrol)
• Naphtha - used as a solvent or paint thinner.
Liquid petroleum gas(LPG)
Medium Products
Middle Distillates
Diesel fuel
Kerosene and related jet aircraft fuels
Heavy Products
Fuel oils
• Lubricating oils
• Paraffin wax
• Asphalt and tar
• Petroleum coke
Consumption
Marketing and Retail
Product marketing is the business of finding and supplying
customers.
Cost of building up an petroleum complex
New Builds vs. Upgrades
Oil refining is a capital-intensive business.
Planning, designing, permitting and building a new medium-sized refinery is a 5-7 year
process, and costs $7-10 billion, not counting acquiring the land.
The cost varies depending on the location (which determines land and construction
costs† ), the type of crude to be processed and the range of outputs (both of the latter
affect the configuration and complexity of the refinery), the size of the plant and local
environmental regulations.
The cost of the now shelved project by Irving Oil to build a second 300,000 bpd
refinery in Saint John, NB was estimated at $8+ billion.
The projected cost of the proposed 550,000 bpd Kitimat Clean refinery is $13 billion ..
Examples of an petroleum complex
Jamnagar refinery is the world's largest oil refinery with an aggregate capacity of 1.24
million barrels per day (bpd). The refinery complex is located at Jamnagar in Gujarat,
India. It is owned and operated by Reliance Industries.
The refinery consists of hydro-desulphurisation, catalytic reforming, fluid catalytic
cracking and delayed coking units. It also includes sulphur recovery, hydrogen
generation, merox treating and TAME (Tertiary Amyl Methyl Ether) units.
The refinery complex is spread across 7,500 acres and has more than 50 process units
which refine the basic feedstock, crude oil to obtain various finished products.The
world's largest refinery took three years to complete and involved about $6bn of
investment

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Building a Petroleum complex

  • 1. BUILDING A PETROLEUM COMPLEX VIPUL KILEDAR(121445),SANTOSH KUMAR(121428),PANKAJ NISHANT (121420)
  • 2. Vision The petroleum industry must be highly automated. It also include profitability & sustainability. It must be simpler and safe to operate.
  • 3. Oil in India  India had about 125 Million metric tonne of proven oil reserves.  India's crude oil reserves are located in the western coast (Mumbai High) and in the northeastern parts of the country  offshore reserves lies in Bay of Bengal and in the state of Rajasthan.  ONGC Corporation is the largest oil company accounting for roughly 75% of the country’s oil.  Reliance Industries, a privately owned Indian company, will also have a bigger role in the natural gas sector
  • 4. UP STREAM MIDSTREAM DOWNSTREAM Introduction to Upstream Reserves – Formation and Importance Production – The First Step in Adding Value The Unconventional Future of Upstream Introduction to Midstream Processing – The Next Step in Adding Value Transportation Storage Introduction to Downstream Refining – Products and Participants Consumption – The Final Step in Adding Value Marketing and Retail
  • 5. Upstream = E&P The upstream segment of the business is also known as the exploration and production (E&P) sector.  deals with recovering and producing crude oil and natural gas.  The exploration sector involves obtaining a lease and permission to drill.
  • 6. Petroleum Exploration License (PEL) and Petroleum Mining Lease (PML)  PEL is granted for a period of 7 years in onland/ shallow water areas  And 8 years in deepwater and frontier areas for exploration activities .  PML is normally awarded for 20 years for producing Hydrocarbons as per The Oilfields Regulation and Development Act, 1948 P&NG Rules, 1959  PEL / PML for offshore exploration and production is granted by the Union Govt.  In case of onland blocks, PEL / PML is granted by the concerned State Govt. on the basis of recommendation made by the Union Govt.
  • 7. Drilling Drilling is physically creating the “borehole” in the ground that will eventually become an oil or gas well. This work is done by rig contractors and service companies in the Oilfield Services business sector.
  • 8. Production The production sector of the upstream segment maximizes recovery of petroleum from subsurface reservoirs. Production brings the oil to the surface.
  • 9. An ‘Unconventional’ Upstream Unconventional resources are considered by the petroleum industry to be any resources extracted, or produced, by any method other than the traditional vertically drilled well.
  • 10. Midstream As its name implies, the midstream segment encompasses facilities and processes that sit between the upstream and downstream segments. Activities can include processing, storage and transportation of crude oil and natural gas.
  • 11. Processing. Processing oil and gas liquids into marketable products is the beginning of the midstream segment of the business Field Processing Field processing is the first phase of oil and gas processing, starting in the onshore or offshore production field.
  • 12. Field Processing Measure the production rate Separate the oil, gas, and water Remove impurities Temporarily store the crude or gas. Here, surface facilities are designed and installed that
  • 13. Fractionation Fractionation plants, which remove natural gas liquids (NGL) from the produced oil and gas are also a component of the midstream activities. These NGLs are used as blend components in a refinery and used as fuel or feedstock in the manufacture of petrochemicals.
  • 14. Transportation Pipelines Marine Transportation:  tankers or vessels Land Transportation  Land transportation methods include pipelines, truck and rail.
  • 15. Natural Gas Transportation Natural gas, which flows at much higher pressure than crude oil, is most often transported in large-diameter pipelines called transmission lines.
  • 16. Pipelines, Trucks, and Railroad While pipelines are the safest and most efficient way to transport oil and gas, trucks and rail are more flexible in terms of timing and destination.
  • 17. Storage - Crude Oil • bulk terminals • refinery tanks • holding tanks Storage facilities for crude oil and refined liquids include:
  • 18. Storage - Natural Gas Because of its extremely high pressure, natural gas must be stored in underground reservoirs until it is ready to be transported to market.
  • 19. Downstream Processing, transporting and selling refined products made from crude oil is the business of the downstream segment of the oil and gas industry.
  • 20. Key downstream business sectors include: • Oil Refining • Supply and Trading • Product Marketing & Retail
  • 21. Petroleum Products Light petroleum products Medium petroleum products Heavy petroleum products The resulting petroleum products are often classified as
  • 22. Light Products Gasoline (or petrol) • Naphtha - used as a solvent or paint thinner. Liquid petroleum gas(LPG)
  • 23. Medium Products Middle Distillates Diesel fuel Kerosene and related jet aircraft fuels
  • 24. Heavy Products Fuel oils • Lubricating oils • Paraffin wax • Asphalt and tar • Petroleum coke
  • 26. Marketing and Retail Product marketing is the business of finding and supplying customers.
  • 27.
  • 28. Cost of building up an petroleum complex New Builds vs. Upgrades Oil refining is a capital-intensive business. Planning, designing, permitting and building a new medium-sized refinery is a 5-7 year process, and costs $7-10 billion, not counting acquiring the land. The cost varies depending on the location (which determines land and construction costs† ), the type of crude to be processed and the range of outputs (both of the latter affect the configuration and complexity of the refinery), the size of the plant and local environmental regulations. The cost of the now shelved project by Irving Oil to build a second 300,000 bpd refinery in Saint John, NB was estimated at $8+ billion. The projected cost of the proposed 550,000 bpd Kitimat Clean refinery is $13 billion ..
  • 29. Examples of an petroleum complex Jamnagar refinery is the world's largest oil refinery with an aggregate capacity of 1.24 million barrels per day (bpd). The refinery complex is located at Jamnagar in Gujarat, India. It is owned and operated by Reliance Industries. The refinery consists of hydro-desulphurisation, catalytic reforming, fluid catalytic cracking and delayed coking units. It also includes sulphur recovery, hydrogen generation, merox treating and TAME (Tertiary Amyl Methyl Ether) units. The refinery complex is spread across 7,500 acres and has more than 50 process units which refine the basic feedstock, crude oil to obtain various finished products.The world's largest refinery took three years to complete and involved about $6bn of investment