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Overcoming TechnicalInteroperability
and Integration Challenges
Planning,Preparationand CommonPitfalls
Standards, technologies, implementation and vendor overview
© Pasi Kemppainen, 2017
PleasureMeetingYou!
I’m entrepreneur and executive consultant for pharma digitalization strategic initiatives and advisory both for
biopharma and pharma companies. The customer assignments cover IoT and industrial internet projects, and range
from helping with the digitalization strategies to implementing global regulatory compliances such as
manufacturing IT GMP/GAMP, medicine serialization and traceability. In this capacity, I’m working as a global lead
serializationandtraceability programfor SantenPharmaceutical Co.Ltd.
In addition, I’m Principal Advisor for Epista Life Science, a leader in life science compliance consulting and advisory.
Prior to this, I worked as Senior Consultant and Advisor for NNE, Novo Nordisk engineering and consulting
company.
I served as Chief Executive Officer at Original1 GmbH (a joint venture of SAP, Nokia and Giesecke&Devrient -
leaders in enterprise IT, mobile and security) servicing a cloud and mobile platform for product serialization,
traceability and consumer authentication services in Europe and China. In Europe, Original1 focused in serialization
and traceability services for pharma, consumer products and manufacturing industries. In China, Original1
commercialized the first drug traceability and authentication cloud and mobile service for pharma companies and
consumers utilizing China FDAElectronic DrugMonitoringService.
Before joining Original1 I headed Nokia Authentication Solution business in Nokia China empowering consumers
and businesses to authenticate product originality and counterfeits using their mobile phones. The products
coveredconsumer products, drugs and ID cards and ultimately the solutionwas selected as the best anti-counterfeit
solution inChina by China RFID Journal and China Anti-counterfeit Association. Before heading Nokia Authentication
Solutionbusiness, I led the incubationof new businesses at Nokia Ventures Organization.
I am also working on Ph.D. dissertation on pharmaceutical digitalization technology and business disruption at
Lappeenranta University ofTechnology Faculty ofIndustrial Engineeringand Management.
© Pasi Kemppainen, 2017
The Big Picture
© Pasi Kemppainen, 2016
Serializationand Traceability Will Impact The
Entire Solutions Architecture and Costs
Source: TraceLink
Serializationand Traceability Integrationand
Interoperability– Why so Difficult and Expensive?
• Serialization investments and costs can be roughly divided based on the organizationaland
technology responsibilities
New packaging line equipment
Serialization vendor (line + site + project)
Enterprise IT (ERP, repository, archiving, …)
Regulator, customer and partner connectivity
InternalFTEInternalFTE
ExternalFTEExternalFTE
Packaging
Art work
Validation
Production
Maintenance
PMO
Architecture
Security
Platforms
Validation
Project management
Vendor management
Installation
Validation
Documentation
Training
Project management
Vendor management
Installation
Validation
Documentation
Serialization Aggregation
Warehousing IT
Supply Network IT
Investments CostsCosts
© Pasi Kemppainen, 2015
Enterprise IT
Online Coding Tamper Evidence
Compliance
Infrastructure Integration and Interoperability
© Pasi Kemppainen, 2016
In addition, SOP and WI
changes,competence
developmentand
training
© NNE, 2016
SerializationImpacts on OEE and Production
Output and Costs
© Novo Nordisk, 2016
Infrastructure Integration and Interoperability
© Pasi Kemppainen, 2017
In addition, SOP and WI
changes,competence
developmentand
training A
B
C D
EF G
© NNE, 2016
Infrastructure Integration Points
*) Enterprise ApplicationIntegration:http://www.slideshare.net/PeterREgli/enterprise-application-integration-technologies
• Currently,”theintegration” is mostly based on either (closed) proprietary interfacesor
non-interoperable interfaces(no common data vocabulary and process orchestration)
• Futureintegration should be based on the open and standardized interfacesand
platforms already used in the industry for Manufacturingand Enterprise Application
Integration*
© Pasi Kemppainen, 2017
MasterData Integrationis Essential in the
IntegrationStrategy
SupplyChain
Network
Integration
Serial Number
Management &
Global
Repository
Packaging Line
Integration
Warehouse & ERP
Integration
Master Data
Integration © Tracelink, 2016
© Pasi Kemppainen, 2016
© Teva, 2015
TevaGlobal Serialization and Traceability
Architecture
Open Serialization Communication Standard
(Open-SCS)*
• Open-SCS initiativeaddresses the pharma industry’s serializationand traceability
implementation interoperabilityand integration requirements
• The Open SCS Working Group is partnered with OPC Foundation to develop an open
source standard for the use cases, specifications and implementation guidelines
• The work is focused on the standardizing the integration points between enterprise
serialization management functions and packaging lines
• Enterprise and site level interfaces (levels 3-to-4, C integrationpoint))
• Packaging line and site level interfaces (levels 2-to-3, A integration point)
• Specifications based on GS1, OPC Foundation and ISA-95/88standards
© Pasi Kemppainen, 2016
*) https://opcfoundation.org/open-scs-working-group/
https://www.youtube.com/watch?v=-odjnefDHIM
Open-SCS Packacing Line System Configurations
© Open-SCS, 2016
Open-SCS
PSS 1.0
(2017)
Open-SCS
PSS 2.0
(2018)
Open Serialization Communication Standard
(Open-SCS)
• Open-SCSPackaging Serialization Specification 1.0(PSS 1.0) is now ready with the
supportfor L3-L4integration and interoperability in
• Serial number provisioning
• Serialization report transmission
• Batch & master data repository
• Unused serial number return
• Open-SCSPSS 2.0 (ready in 2018) will cover L2-L3integration and interoperability,
potentially the supportfor*
• Batch data management: Batch master data request and full batch import
• Serial number management: Request, inquiry, reporting and unused serial number return
• Aggregation and reconciliation (?)
*) https://opcfoundation.org/wp-content/uploads/2015/09/Serialization-Standard-Feasibility-Study_Draft_2015-0903.pdf © Pasi Kemppainen, 2017
Why Open-SCS is Important for Pharma Industry
“The OPC Foundation strongly supports this important standards
effort launched by leading vendors and pharma companies across
the global pharmaceutical supply chain. The developmentand broad
adoption of practical open standards has been our mission since day
one and this effort will be a key foundation in realizing the benefits
of the Internet of Things (IoT) across the pharmaceutical
serialization ecosystem.”
Tom Burke, President and Executive Director of the OPC Foundation
http://www.logisticsforthelifesciences.com/logistics/regulatory/open-scs-reports-track-and-trace-model-progress
Strategizing Infrastructure IntegrationArchitecturesandinterfaces
Processanddatagovernance
SecutiryandAAA*
Platforms,servicesandsolutions
Competencesandqaulifations
Partnersandvendors
Competences
Internal External
*) AAA = Authentication,AuthorizationandAccounting
Programand projectgovernance
Financial management
• Standardizeon interfaces,
platformsand systems
• Select right partners
• Have a competentteam
• Engage the product supply
partnersearly on
• Plan for the long-term
• Engage the decision makers
• Prepare for unexpected costs
and problems
• Have a faith and trust
© Pasi Kemppainen, 2017
Strategic planning
Multivendor Integrationand Interoperability
Scenario
Regulator,customerand partner connectivity
0-2
3
4
5
SAP ECC SAP ATTP
Site Server
Systech Optel
Master data
Recipes
Process Order
Batch reporting
Serial numbering
Post-lot operations
Warehouse integration
GS1 EPCIS SAP PML Vendor specific interfaces
MES (Werum)
TraceLinkLife Sciences Cloud
Company data
Master data
Partner data
Master data
Recipes
Process Order
Batch reporting
Master data
Recipes
Batch reporting
Serial numbering
Post-lot operations
Serial numbering
Aggregation
Production
key processes
Serializationand
traceability
key processes
CMO/CPO network management
Serial numbering
Logistics operations
Regulatory reporting
© Pasi Kemppainen, 2016
Case:Pfizer and McKessonEPCIS Interoperability
Pilot (2012)
• Pfizer coordinated with McKesson an EPCIS pilot with all participants well-versedin
EPCIS, yet they still ran into interoperability issues becausedifferentcompanieswere
using and interpretingthestandardsin different ways.The learnings fromthe pilot
were
1. All trading partners must adopt the EPCIS guidelines in the same way
2. All trading partners must follow a common interpretation of EPCIS events and
extensions for each use case
3. Watch out for dependencies, repurposed data elements, and precedence relationships
Proposal: If in doubt,checkwith yoursupply chain partnersto confirmyou are both
following and interpretingguidelinesin the same way beforeyou begin exchanging
eventdata.
Source: http://www.healthcarepackaging.com/trends-and-issues/traceability-and-authentication/avoid-these-epcis-interoperability-pitfalls
Case:Novartis ”Industrial Internet” Platform
(RUTH)
• Novartis has created a standardized automation infrastructure backbone ‘RUTH’ to reduce
procurement costs as well as both engineering and qualification effort
• CentralizedOSIsoft PI System as the ’IoT platform’connectingwithlevel 2 systems
• Eachlevel 3 application has a standardizedinterfacewith the PI System
• Standardizedequipmentandoperatingproceduresenablethe flexibility withproducttransfers
• As datastructures and transfersare harmonized,thisalso enables faster andcheaper
technologytransfer from R&D to manufacturing
Source: Novartis
Will Blockhain be the Answer?
• Blockchain is essentially a highly distributed,secureand trusted ledger (list of records) for
recordingtransactionsbased on cryptography and decentralized architecture
• Blockchain is unparelled in enabling uncompromized consensusand tamper-proof
transactions between the untrustingstakeholders(i.e. recording undeniableand non-
reversibleevents)withoutintermediaries
• Blockhain is the answerwhen
• High level of transaction security is needed
• The transactions need to public and everyone can hold a copy of all transactions
• There’s no trust between the stakeholders
• Centralized system with an intermediary party is not wanted
• Privacy is critical
• Transaction non-reversibility and tamper-proof is required
• Low transaction processing performance (and high cost) is not an issue*
© Pasi Kemppainen, 2017*) There are proprietary high-performance blockchainplatforms
Will Blockhain be the Answer?
© NNE
© Pasi Kemppainen, 2017
Will Blockhain be the Answer?
• As a very secure, scaleableandinteroperabletechnology,blockchain coudbe a perfect fit for
serializationandtraceability
• Store securily the batch serial numbers and supply network EPCIS events in blockhain
• Provide everyone with the permission to read and hold a copy of the all transactions in the network
• Unlimited network scaling with no transaction interoperability problems
• However, the reality is more complicatedthanthat
• Pharmaceutical regulation requires a legal entity accountable for the blockchain network
• Pharma blockchain can’t be public (like in Bitcoin), so it must be setup and operated as a private blockchain by
the customer and authority audited and approved entity
• Decentralization of transactions is not wanted (everyone having a copy of all supply chain transactions/events)
• There must be a contractual trust between the trading parties – company/facility audits to validateíng the trust
• Privacy is important but the identities must be available between the trading partners
• Transaction performance is critical (i.e. proof-of-work cant’ be used for securing the block)
• Transaction non-reversibility and tamper-proof is required but can be implemented already with the current
solutions – we can’t trust on the current systems and processes data integrity?
• You still need to integrate your serialization system (L3 or L4) with the blockchain network(s)
• For serialization and traceabilityinthe pharmaceutical industry,blockchainissolving the serialization
and supplynetwork integrationproblemsyet anotherway (very novel waythough!)
• Don’t get me wrong – I’m big fan of the blockchain but let’s be realistic with the pharma industry regulatory
requirements and implementation complexities © Pasi Kemppainen, 2017
Ironically…
© Pasi Kemppainen, 2017
THANK YOU
WISH YOU A FANTASTIC END OF THE YEAR AND MERRY XMAS!© Santa Claus, 2017

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Overcoming technical interoperability and integration challenges planning, preparation and common pitfalls iqpc vienna 2017-11-28

  • 1. Overcoming TechnicalInteroperability and Integration Challenges Planning,Preparationand CommonPitfalls Standards, technologies, implementation and vendor overview © Pasi Kemppainen, 2017
  • 2. PleasureMeetingYou! I’m entrepreneur and executive consultant for pharma digitalization strategic initiatives and advisory both for biopharma and pharma companies. The customer assignments cover IoT and industrial internet projects, and range from helping with the digitalization strategies to implementing global regulatory compliances such as manufacturing IT GMP/GAMP, medicine serialization and traceability. In this capacity, I’m working as a global lead serializationandtraceability programfor SantenPharmaceutical Co.Ltd. In addition, I’m Principal Advisor for Epista Life Science, a leader in life science compliance consulting and advisory. Prior to this, I worked as Senior Consultant and Advisor for NNE, Novo Nordisk engineering and consulting company. I served as Chief Executive Officer at Original1 GmbH (a joint venture of SAP, Nokia and Giesecke&Devrient - leaders in enterprise IT, mobile and security) servicing a cloud and mobile platform for product serialization, traceability and consumer authentication services in Europe and China. In Europe, Original1 focused in serialization and traceability services for pharma, consumer products and manufacturing industries. In China, Original1 commercialized the first drug traceability and authentication cloud and mobile service for pharma companies and consumers utilizing China FDAElectronic DrugMonitoringService. Before joining Original1 I headed Nokia Authentication Solution business in Nokia China empowering consumers and businesses to authenticate product originality and counterfeits using their mobile phones. The products coveredconsumer products, drugs and ID cards and ultimately the solutionwas selected as the best anti-counterfeit solution inChina by China RFID Journal and China Anti-counterfeit Association. Before heading Nokia Authentication Solutionbusiness, I led the incubationof new businesses at Nokia Ventures Organization. I am also working on Ph.D. dissertation on pharmaceutical digitalization technology and business disruption at Lappeenranta University ofTechnology Faculty ofIndustrial Engineeringand Management. © Pasi Kemppainen, 2017
  • 3. The Big Picture © Pasi Kemppainen, 2016
  • 4. Serializationand Traceability Will Impact The Entire Solutions Architecture and Costs Source: TraceLink
  • 5. Serializationand Traceability Integrationand Interoperability– Why so Difficult and Expensive? • Serialization investments and costs can be roughly divided based on the organizationaland technology responsibilities New packaging line equipment Serialization vendor (line + site + project) Enterprise IT (ERP, repository, archiving, …) Regulator, customer and partner connectivity InternalFTEInternalFTE ExternalFTEExternalFTE Packaging Art work Validation Production Maintenance PMO Architecture Security Platforms Validation Project management Vendor management Installation Validation Documentation Training Project management Vendor management Installation Validation Documentation Serialization Aggregation Warehousing IT Supply Network IT Investments CostsCosts © Pasi Kemppainen, 2015 Enterprise IT Online Coding Tamper Evidence Compliance
  • 6. Infrastructure Integration and Interoperability © Pasi Kemppainen, 2016 In addition, SOP and WI changes,competence developmentand training © NNE, 2016
  • 7. SerializationImpacts on OEE and Production Output and Costs © Novo Nordisk, 2016
  • 8. Infrastructure Integration and Interoperability © Pasi Kemppainen, 2017 In addition, SOP and WI changes,competence developmentand training A B C D EF G © NNE, 2016
  • 9. Infrastructure Integration Points *) Enterprise ApplicationIntegration:http://www.slideshare.net/PeterREgli/enterprise-application-integration-technologies • Currently,”theintegration” is mostly based on either (closed) proprietary interfacesor non-interoperable interfaces(no common data vocabulary and process orchestration) • Futureintegration should be based on the open and standardized interfacesand platforms already used in the industry for Manufacturingand Enterprise Application Integration* © Pasi Kemppainen, 2017
  • 10. MasterData Integrationis Essential in the IntegrationStrategy SupplyChain Network Integration Serial Number Management & Global Repository Packaging Line Integration Warehouse & ERP Integration Master Data Integration © Tracelink, 2016 © Pasi Kemppainen, 2016
  • 11. © Teva, 2015 TevaGlobal Serialization and Traceability Architecture
  • 12. Open Serialization Communication Standard (Open-SCS)* • Open-SCS initiativeaddresses the pharma industry’s serializationand traceability implementation interoperabilityand integration requirements • The Open SCS Working Group is partnered with OPC Foundation to develop an open source standard for the use cases, specifications and implementation guidelines • The work is focused on the standardizing the integration points between enterprise serialization management functions and packaging lines • Enterprise and site level interfaces (levels 3-to-4, C integrationpoint)) • Packaging line and site level interfaces (levels 2-to-3, A integration point) • Specifications based on GS1, OPC Foundation and ISA-95/88standards © Pasi Kemppainen, 2016 *) https://opcfoundation.org/open-scs-working-group/ https://www.youtube.com/watch?v=-odjnefDHIM
  • 13. Open-SCS Packacing Line System Configurations © Open-SCS, 2016 Open-SCS PSS 1.0 (2017) Open-SCS PSS 2.0 (2018)
  • 14. Open Serialization Communication Standard (Open-SCS) • Open-SCSPackaging Serialization Specification 1.0(PSS 1.0) is now ready with the supportfor L3-L4integration and interoperability in • Serial number provisioning • Serialization report transmission • Batch & master data repository • Unused serial number return • Open-SCSPSS 2.0 (ready in 2018) will cover L2-L3integration and interoperability, potentially the supportfor* • Batch data management: Batch master data request and full batch import • Serial number management: Request, inquiry, reporting and unused serial number return • Aggregation and reconciliation (?) *) https://opcfoundation.org/wp-content/uploads/2015/09/Serialization-Standard-Feasibility-Study_Draft_2015-0903.pdf © Pasi Kemppainen, 2017
  • 15. Why Open-SCS is Important for Pharma Industry “The OPC Foundation strongly supports this important standards effort launched by leading vendors and pharma companies across the global pharmaceutical supply chain. The developmentand broad adoption of practical open standards has been our mission since day one and this effort will be a key foundation in realizing the benefits of the Internet of Things (IoT) across the pharmaceutical serialization ecosystem.” Tom Burke, President and Executive Director of the OPC Foundation http://www.logisticsforthelifesciences.com/logistics/regulatory/open-scs-reports-track-and-trace-model-progress
  • 16. Strategizing Infrastructure IntegrationArchitecturesandinterfaces Processanddatagovernance SecutiryandAAA* Platforms,servicesandsolutions Competencesandqaulifations Partnersandvendors Competences Internal External *) AAA = Authentication,AuthorizationandAccounting Programand projectgovernance Financial management • Standardizeon interfaces, platformsand systems • Select right partners • Have a competentteam • Engage the product supply partnersearly on • Plan for the long-term • Engage the decision makers • Prepare for unexpected costs and problems • Have a faith and trust © Pasi Kemppainen, 2017 Strategic planning
  • 17. Multivendor Integrationand Interoperability Scenario Regulator,customerand partner connectivity 0-2 3 4 5 SAP ECC SAP ATTP Site Server Systech Optel Master data Recipes Process Order Batch reporting Serial numbering Post-lot operations Warehouse integration GS1 EPCIS SAP PML Vendor specific interfaces MES (Werum) TraceLinkLife Sciences Cloud Company data Master data Partner data Master data Recipes Process Order Batch reporting Master data Recipes Batch reporting Serial numbering Post-lot operations Serial numbering Aggregation Production key processes Serializationand traceability key processes CMO/CPO network management Serial numbering Logistics operations Regulatory reporting © Pasi Kemppainen, 2016
  • 18. Case:Pfizer and McKessonEPCIS Interoperability Pilot (2012) • Pfizer coordinated with McKesson an EPCIS pilot with all participants well-versedin EPCIS, yet they still ran into interoperability issues becausedifferentcompanieswere using and interpretingthestandardsin different ways.The learnings fromthe pilot were 1. All trading partners must adopt the EPCIS guidelines in the same way 2. All trading partners must follow a common interpretation of EPCIS events and extensions for each use case 3. Watch out for dependencies, repurposed data elements, and precedence relationships Proposal: If in doubt,checkwith yoursupply chain partnersto confirmyou are both following and interpretingguidelinesin the same way beforeyou begin exchanging eventdata. Source: http://www.healthcarepackaging.com/trends-and-issues/traceability-and-authentication/avoid-these-epcis-interoperability-pitfalls
  • 19. Case:Novartis ”Industrial Internet” Platform (RUTH) • Novartis has created a standardized automation infrastructure backbone ‘RUTH’ to reduce procurement costs as well as both engineering and qualification effort • CentralizedOSIsoft PI System as the ’IoT platform’connectingwithlevel 2 systems • Eachlevel 3 application has a standardizedinterfacewith the PI System • Standardizedequipmentandoperatingproceduresenablethe flexibility withproducttransfers • As datastructures and transfersare harmonized,thisalso enables faster andcheaper technologytransfer from R&D to manufacturing Source: Novartis
  • 20. Will Blockhain be the Answer? • Blockchain is essentially a highly distributed,secureand trusted ledger (list of records) for recordingtransactionsbased on cryptography and decentralized architecture • Blockchain is unparelled in enabling uncompromized consensusand tamper-proof transactions between the untrustingstakeholders(i.e. recording undeniableand non- reversibleevents)withoutintermediaries • Blockhain is the answerwhen • High level of transaction security is needed • The transactions need to public and everyone can hold a copy of all transactions • There’s no trust between the stakeholders • Centralized system with an intermediary party is not wanted • Privacy is critical • Transaction non-reversibility and tamper-proof is required • Low transaction processing performance (and high cost) is not an issue* © Pasi Kemppainen, 2017*) There are proprietary high-performance blockchainplatforms
  • 21. Will Blockhain be the Answer? © NNE © Pasi Kemppainen, 2017
  • 22. Will Blockhain be the Answer? • As a very secure, scaleableandinteroperabletechnology,blockchain coudbe a perfect fit for serializationandtraceability • Store securily the batch serial numbers and supply network EPCIS events in blockhain • Provide everyone with the permission to read and hold a copy of the all transactions in the network • Unlimited network scaling with no transaction interoperability problems • However, the reality is more complicatedthanthat • Pharmaceutical regulation requires a legal entity accountable for the blockchain network • Pharma blockchain can’t be public (like in Bitcoin), so it must be setup and operated as a private blockchain by the customer and authority audited and approved entity • Decentralization of transactions is not wanted (everyone having a copy of all supply chain transactions/events) • There must be a contractual trust between the trading parties – company/facility audits to validateíng the trust • Privacy is important but the identities must be available between the trading partners • Transaction performance is critical (i.e. proof-of-work cant’ be used for securing the block) • Transaction non-reversibility and tamper-proof is required but can be implemented already with the current solutions – we can’t trust on the current systems and processes data integrity? • You still need to integrate your serialization system (L3 or L4) with the blockchain network(s) • For serialization and traceabilityinthe pharmaceutical industry,blockchainissolving the serialization and supplynetwork integrationproblemsyet anotherway (very novel waythough!) • Don’t get me wrong – I’m big fan of the blockchain but let’s be realistic with the pharma industry regulatory requirements and implementation complexities © Pasi Kemppainen, 2017
  • 24. THANK YOU WISH YOU A FANTASTIC END OF THE YEAR AND MERRY XMAS!© Santa Claus, 2017