Check out this presentation from Pentaho and ESRG to learn why product managers should understand Big Data and hear about real-life products that have been elevated with these innovative technologies.
Learn more in the brief that inspired the presentation, Product Innovation with Big Data: http://www.pentaho.com/resources/whitepaper/product-innovation-big-data
14. ESRG Customer Case Example
Industrial Predictive Analytics
Jim Stascavage – VP, Engineering
15. Presentation overview
• Introduc)on
• Os)aEdge
industrial
predic)ve
analy)cs
and
Pentaho
integra)on
• Marine
case
example:
Saving
fuel
and
avoiding
failure
• Liquid
packaging
case
example:
Predic)ng
)me
to
failure
• Conclusion
15
16. Founded
2000
10+
years
product
development
History
Exper6se
Product
Reliability
engineering
So>ware
&
architecture
Big-‐Data
Currently
remotely
monitoring
3,000+
assets
daily
Comprehensive,
6ered
solu)on
Markets
served
Defense
&
Commercial
Mari6me,
Process,
Power
Gen
ESRG overview
Focus
&
results
Turn
data
into
ac6onable
informa6on;
examples:
• $70,000
annual
savings
per
gas
turbine
• Defer
~60%
of
in-‐person
equipment
assessments
17. Industrial Analytics to create
significant value…
17
Cisco
es)mates
50B
devices
connected,
crea)ng
addi)onal
$14T
in
profits
over
next
decade
McKinsey
&
Co.
es)mates
up
to
$6.2T
in
annual
value
created
annually
by
2025
General
Electric
es)mates
the
market
for
industrial
internet
technology
and
services
to
grow
to
$500B
by
2020
Sources: Manyika, James, others, “Disruptive technologies: Advances that will transform life, business and the global economy” McKinsey
Global Institute, May 2013
Chambers, John, “Internet of Evertyhing”, Cisco, February 21, 2013
General Electric press release, June 18, 2013
18. …ESRG uses data to improve
return on industrial assets
Source: Bringing the industrial internet to the maritime industry and ships into the cloud
;http://www.esrgtech.com/company/ESRGcontent/ 18
Avoid
breakdowns
&
down6me
Op6mize
maintenance
Improve
environmental
compliance
Improve
opera6ons
Improve
energy
efficiency
Marine
Vessel
$500K-‐$1.5M
Per
year
savings
poten6al
Liquid
filling
10-‐20%
up6me
10-‐50%
maint
cost
Per
year
savings
poten6al
19. Our technology monitors 3,000+ assets
~3,000
total
assets
monitored
AC
plants
Hydraulic
systems
Compressors
GT
engines
GT
lube
oil
systems
Diesel
engines
GT
Generators
Reduc)on
gears/transmissions
Refrigera)on
Desaliniza)on
Fuel
flow
meters
Misc
3/24/15 ESRG Confidential 19
20. 20
Mechanical
equipment
Fuel/energy
consump)on
Control
&
opera)ons
Emissions,
Discharges,
etc
1000s
of
sensors
per
asset…
…across
an
enterprise
…automated
analy6cs
avoid
need
for
large
Department
to
analyze
“Big
Data”
Automated
analy6cs
&
Experts
overcome
Big
Data
challenges
Once
per
second
data
=
86,400
points/day
1000
data
points
=
2.6B
points/month
100
ships
=
3.1
trillion
data
points
per
year
Automated
analy)cs
provide
fuel/energy
efficiency
and
equipment
health
ESRG uses analytics to turn
Big Data into actionable information
21. OstiaEdge overview
21
On-‐site
/
Onboard
Local
Central
/
Shore
Central
or
Cloud
Plant
Edi)on
Central
Edi)on
Business
Intelligence
• Local
data
acquisi)on
&
qualifica)on
• Local
analy)cs
and
presenta)on
• Real-‐)me
data
viewer
• Machine
state
and
condi)on
analy)cs
• Embedded
Keble
(PDI)
• Web/cloud
presenta)on
• Workflow
management
• Security/user
mgt
• Dashboards
&
analyzers
• ETL
• Email
reports
• Mobile
• NEW:
PDI:
R
&
Weka
embedded
22. Example data flow and integration
3/24/15 ESRG Business Sensitive 22
Data
Input
External
ETL
PDI
RUL
Algorithm
&
Engine
DSP
R-‐Plugin
Customer
maintenance
system
External
Os)aEdge
Analy)cs
Os)aEdge
Presenta)on
Analyzers
&
Dashboards
Custom
Dashboards
BI
Cube(s)
Email
Reports
Configura)on
Management
New
23. Saving Fuel and Avoiding Failure
Case Example: Maritime
23
Op)mize
generators
$50K-‐$250K
Tune
equipment
$50K-‐$150K
Avoid
failure
$10K-‐$500K
Large
ship
owner
trying
to
reduce
fuel
&
failures/down)me:
• $5-‐10M
in
fuel
cost
per
year
• $10,000
per
day
for
vessel
down)me
Solu6on
Situa6on
Use
Os)aEdge
&
embedded
Pentaho
ETL
to
make
beber
opera)ons
&
maintenance
decisions
• Embedded
Pentaho
ETL
for
generator
op)miza)on
&
dashboards
• Os)aEdge
analy)cs
for
failure
avoidance
24. New: Predicting Time to Failure
Case Example: Liquid packaging
24
R
&
Weka
based
RUL
algorithms
Predict
Failure
Standard
&
Custom
Dashboards
Exec
Transparency
Global
liquid
packaging
OEM
with
two
goals:
• Improve
customer
up)me
• Reduce
unnecessary
maintenance
and
extra
parts
consump)on
Solu6on
Situa6on
Leverage
Pentaho
PDI
+
Os)aEdge
to
predict
Remaining
Useful
Life
(RUL)
• ETL
to
bring
in
enterprise
level
data
• Data
Science
Pack
(R
&
Weka)
used
to
design
algorithms
to
predict
RUL
• Customized
embedded
dashboard
25. Industrial Analytics Opportunity
25
Os6aEdge
+
Pentaho
• ETL
• Diagnos)cs
• Analyzers
&
Dashboards
• New:
Prognos?cs
with
R
&
Weka
Lower
Cost
&
Faster
• Small
team
• Rapid
&
agile
algorithm
development
• Easy
integra)on
• Flexible
implementa)on
Avoid
breakdowns
&
down6me
Op6mize
maintenance
Improve
environmental
compliance
Improve
opera6ons
Improve
energy
efficiency
26. Q and A …
Ask Questions. Our team is standing
by to help.
The webinar slides will be posted to
our website and our
Slideshare.net/aipmm page.
The webinar recording will be posted
at AIPMM.net for members.