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Student Placement
Report
Piotr Blaut Student’s Placement Report
Kinsale Energy Ltd.
Supervised by Mr. Paul Dowling
Control System Engineer
Abstract
This presentation shows the course of my work placement, held in Kinsale Energy Limited during the period from
23th March to 31st May 2015. That was for me a great opportunity to participate in a number of very interesting
projects and to explore the both - Alpha offshore platform and Inch metering terminal - processes (including the
gas processing, safety processes and also plant utilities).
Training Requirements to Work Offshore
• Basic Offshore Safety Induction and Emergency Training (BOSIET)
o Includes Helicopter Underwater Escape Training (HUET)
o Re-breather
o Sea Survival
o Fire Fighting
o First aid
Kinsale Energy – Company Overview
Operator of Ireland’s only producing gas-fields and gas
storage facility
Production operations on-going since 1978, storage
operations since 2001
Based in Cork, 34 employees onshore, 24 offshore
Formerly known as Marathon Oil Ireland Limited,
renamed PSE Kinsale Energy Limited following
acquisition
by
PETRONAS in 2009
 National Oil Corporation of Malaysia Incorporated in
1974
 Worldwide Operations in Oil & Gas and
Petrochemical Industries in 30 countries worldwide
 39,000 employees
Cork City
Old Head of Kinsale
Inch Terminal
Alpha
Ballycotton
Gas Field 1991
Southwest Kinsale
Gas Field 2001
Bravo
Infrastructure
Not to Scale
A-Sand
B-Sand
Kinsale Head
Gas Field 1978
Seven Heads Gas Field
2003
2 Fixed steel platforms
10 Subsea Wells
147 km of pipelines 6” to 24”
77 km Umbilical Cables
Production, processing and accommodation
Normally unmanned, production only
Metering and pigging
Bravo
Inch
Alpha
IRELAND
Gas Production and Storage
CORK CITY
INCH TERMINAL
SOUTHWEST KINSALE
UNDERGROUND STORAGE
Ballycotton
Gas Field
Kinsale Head
Gas Field
Seven Heads
Gas Field
Bravo
Alpha
24”
12”
Process Description
and
Flow Paths
Bravo
Ballycotton
INCH
ONSHORE
TERMINAL
SW Kinsale
Separation
Production
Wells
Kinsale Head & Seven Heads Gas Export
T T
Production
Wells
Alpha
Seven Heads
Dehydration
T
SWK Compressor
Tandem
Compressors
SWK
Choke
24”
Line
12”
Line
450 psig
Greensands
25 psig
Bravo
Ballycotton
INCH
ONSHORE
TERMINAL
SW Kinsale
Separation
Production
Wells
Gas Injection into Storage
T T
Production
Wells
Alpha
Seven Heads
Dehydration
T
SWK Compressor
Tandem
Compressors
SWK
Choke
24”
Line
12”
Line
450 psig450 psig1200 - 1400
psig
Greensands
Bravo
INCH
ONSHORE
TERMINAL
SW Kinsale
Separation
Production
Wells
Gas Free Flow from Storage
T T
Production
Wells
Alpha
Seven Heads
Dehydration
T
SWK Compressor
Tandem
Compressors
SWK
Choke
24”
Line
12”
Line
450 psig
900 psig
Ballycotton
Greensands
Bravo
INCH
ONSHORE
TERMINAL
SW Kinsale
Separation
Production
Wells
Gas Boost from Storage
T T
Production
Wells
Alpha
Seven Heads
Dehydration
T
SWK Compressor
Tandem
Compressors
SWK
Choke
24”
Line
12”
Line
T
450 psig200 psig
Ballycotton
Greensands
Platform Systems
Description
Compression Train
1000 & 3000
Compression
Coolers Injection Compression
7000 Cantilever
Seven Heads
Cantilever 2003
Platform Alpha Gas Production Systems
Separators
Gas Compression
•2 x Tandem Compressors for export
•1 Compressor for Injection or Boost
Glycol Dehydration & Regeneration
Oily Water Treatment System
Pig Launcher & Receiver
Alpha Platform
Instrumentation
 SCADA
 Fire & Gas
 ESD
 Gas Quality
• moisture analysers
• gas chromatographs
 Instrument Air
Fire & Gas Panel
Control Room 2004
SCADA mimic example
Alpha Platform
 Electrical Systems
 Power Generation
• 3 x Gas Turbine Units
• 1 x Back Up Diesel Generator
• Main and Essential Switchboard
 Battery Back Up & UPS
 Water Systems
• Diesel Driven Fire Pump & Electric Driven
Fire Pump
• 2 x Submersible Sea Water Pumps
• Reverse Osmosis Potable Water Generator
 Diesel Storage & Treatment
 Nitrogen Gas System
Diesel Tank
Nitrogen Generator
Control Room 2004
Bravo Platform Systems
Instrumentation Systems
 SCADA
 Fire & Gas
 ESD
Electrical Systems
– Power Generation
• 2 x Diesel Driven Units
• Single Switchboard
– Battery back Up & UPS
Gas Production Systems
• Gas Manifold
• Pig Launcher & Receiver
Hydraulic Power Unit
SCADA mimic example
SCADA mimic example
Scrubber
Accommodation
Modules
Process Rooms
Compression
Facilities
Sub Sea
Process Skid
36T Crane
Bravo Normally Unattended Installation
o crewed from Alpha
o essentially a wellhead platform
(no gas treatment)
o no fire water system
o no PA system
o small diesel power generators
o 9-man accommodation module
(no planned over-nights)
o single Local Equipment Room
containing new equipment
o Hydraulic Power Units
controlling:
• SWK Sub Sea Wells
• Greensands Sub Sea Wells
• Ballycotton Sub Sea Wells
Student Placement
Projects
Glycol Regeneration System Upgrade
Glycol Storage Tank
Bean Valves
Glycol Reboiler
Project Assumptions
• glycol level measurement system upgrade:
Glycol Degassing, Re-boiler, Sump and Storage vessels level gauges
replacement with the magnetic level gauges
• glycol regeneration system valves upgrade
corroded valves and piping elements replacement
• glycol level data introduction to SCADA
level transmitter replacement and new P/I and I/P transducer installation
Fire and Gas System Upgrade
http://www.honeywellanalytics.com/en/products
Project Assumptions
• to check are the detectors are in a good visual condition
and properly tagged
• to update the Fire and Gas Equipment Layout drawings and
SCADA mimics
My Role:
• to locate all the detectors and switches on site
• to check the visual condition of the detector and wiring
• to check the correctness of the detectors tagging and location
• to identify and record the detector type and model
• to locate all newly installed detectors
• to prepare the detectors list and apply the changes to F&G
Equipment Layout drawings
• to report the necessity of changes to SCADA mimics
http://www.simplexfire.com.au/__data/assets/pdf_file/0020/6761/S200_Flame_detectors.pdf
Flame Detectors Cone of Vision
Project Assumptions
- to investigate the flame detectors field of vision (FOV) and if
necessary adjust flame detectors FOV to gain the maximum
effectiveness of the detection
My Role:
• to locate the detectors on site
• to identify the detector model
• by identifying the direction and angle determine the FOV
• to prepare the flame detection coverage drawings for the all areas
• to prepare the adjustment suggestions report for OIM
• after acceptance by OIM I supervised the adjustment of the flame
detectors
• to report all changes in the flame detection system to
Instrumentation Department
• prepare the report for Instrumentation Department that provide
data to introduce the flame detectors cone of vision to the Fire and
Gas Layout drawings
Questions?

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Piotr Blaut Student Placement

  • 1. Student Placement Report Piotr Blaut Student’s Placement Report Kinsale Energy Ltd. Supervised by Mr. Paul Dowling Control System Engineer Abstract This presentation shows the course of my work placement, held in Kinsale Energy Limited during the period from 23th March to 31st May 2015. That was for me a great opportunity to participate in a number of very interesting projects and to explore the both - Alpha offshore platform and Inch metering terminal - processes (including the gas processing, safety processes and also plant utilities).
  • 2. Training Requirements to Work Offshore • Basic Offshore Safety Induction and Emergency Training (BOSIET) o Includes Helicopter Underwater Escape Training (HUET) o Re-breather o Sea Survival o Fire Fighting o First aid
  • 3. Kinsale Energy – Company Overview Operator of Ireland’s only producing gas-fields and gas storage facility Production operations on-going since 1978, storage operations since 2001 Based in Cork, 34 employees onshore, 24 offshore Formerly known as Marathon Oil Ireland Limited, renamed PSE Kinsale Energy Limited following acquisition by PETRONAS in 2009  National Oil Corporation of Malaysia Incorporated in 1974  Worldwide Operations in Oil & Gas and Petrochemical Industries in 30 countries worldwide  39,000 employees
  • 4. Cork City Old Head of Kinsale Inch Terminal Alpha Ballycotton Gas Field 1991 Southwest Kinsale Gas Field 2001 Bravo Infrastructure Not to Scale A-Sand B-Sand Kinsale Head Gas Field 1978 Seven Heads Gas Field 2003 2 Fixed steel platforms 10 Subsea Wells 147 km of pipelines 6” to 24” 77 km Umbilical Cables
  • 5. Production, processing and accommodation Normally unmanned, production only Metering and pigging Bravo Inch Alpha
  • 6. IRELAND Gas Production and Storage CORK CITY INCH TERMINAL SOUTHWEST KINSALE UNDERGROUND STORAGE Ballycotton Gas Field Kinsale Head Gas Field Seven Heads Gas Field Bravo Alpha 24” 12”
  • 8. Bravo Ballycotton INCH ONSHORE TERMINAL SW Kinsale Separation Production Wells Kinsale Head & Seven Heads Gas Export T T Production Wells Alpha Seven Heads Dehydration T SWK Compressor Tandem Compressors SWK Choke 24” Line 12” Line 450 psig Greensands 25 psig
  • 9. Bravo Ballycotton INCH ONSHORE TERMINAL SW Kinsale Separation Production Wells Gas Injection into Storage T T Production Wells Alpha Seven Heads Dehydration T SWK Compressor Tandem Compressors SWK Choke 24” Line 12” Line 450 psig450 psig1200 - 1400 psig Greensands
  • 10. Bravo INCH ONSHORE TERMINAL SW Kinsale Separation Production Wells Gas Free Flow from Storage T T Production Wells Alpha Seven Heads Dehydration T SWK Compressor Tandem Compressors SWK Choke 24” Line 12” Line 450 psig 900 psig Ballycotton Greensands
  • 11. Bravo INCH ONSHORE TERMINAL SW Kinsale Separation Production Wells Gas Boost from Storage T T Production Wells Alpha Seven Heads Dehydration T SWK Compressor Tandem Compressors SWK Choke 24” Line 12” Line T 450 psig200 psig Ballycotton Greensands
  • 13. Compression Train 1000 & 3000 Compression Coolers Injection Compression 7000 Cantilever Seven Heads Cantilever 2003 Platform Alpha Gas Production Systems Separators Gas Compression •2 x Tandem Compressors for export •1 Compressor for Injection or Boost Glycol Dehydration & Regeneration Oily Water Treatment System Pig Launcher & Receiver
  • 14. Alpha Platform Instrumentation  SCADA  Fire & Gas  ESD  Gas Quality • moisture analysers • gas chromatographs  Instrument Air Fire & Gas Panel Control Room 2004 SCADA mimic example
  • 15. Alpha Platform  Electrical Systems  Power Generation • 3 x Gas Turbine Units • 1 x Back Up Diesel Generator • Main and Essential Switchboard  Battery Back Up & UPS  Water Systems • Diesel Driven Fire Pump & Electric Driven Fire Pump • 2 x Submersible Sea Water Pumps • Reverse Osmosis Potable Water Generator  Diesel Storage & Treatment  Nitrogen Gas System Diesel Tank Nitrogen Generator Control Room 2004
  • 16. Bravo Platform Systems Instrumentation Systems  SCADA  Fire & Gas  ESD Electrical Systems – Power Generation • 2 x Diesel Driven Units • Single Switchboard – Battery back Up & UPS Gas Production Systems • Gas Manifold • Pig Launcher & Receiver Hydraulic Power Unit SCADA mimic example SCADA mimic example Scrubber
  • 17. Accommodation Modules Process Rooms Compression Facilities Sub Sea Process Skid 36T Crane Bravo Normally Unattended Installation o crewed from Alpha o essentially a wellhead platform (no gas treatment) o no fire water system o no PA system o small diesel power generators o 9-man accommodation module (no planned over-nights) o single Local Equipment Room containing new equipment o Hydraulic Power Units controlling: • SWK Sub Sea Wells • Greensands Sub Sea Wells • Ballycotton Sub Sea Wells
  • 19. Glycol Regeneration System Upgrade Glycol Storage Tank Bean Valves Glycol Reboiler Project Assumptions • glycol level measurement system upgrade: Glycol Degassing, Re-boiler, Sump and Storage vessels level gauges replacement with the magnetic level gauges • glycol regeneration system valves upgrade corroded valves and piping elements replacement • glycol level data introduction to SCADA level transmitter replacement and new P/I and I/P transducer installation
  • 20. Fire and Gas System Upgrade http://www.honeywellanalytics.com/en/products Project Assumptions • to check are the detectors are in a good visual condition and properly tagged • to update the Fire and Gas Equipment Layout drawings and SCADA mimics My Role: • to locate all the detectors and switches on site • to check the visual condition of the detector and wiring • to check the correctness of the detectors tagging and location • to identify and record the detector type and model • to locate all newly installed detectors • to prepare the detectors list and apply the changes to F&G Equipment Layout drawings • to report the necessity of changes to SCADA mimics
  • 21. http://www.simplexfire.com.au/__data/assets/pdf_file/0020/6761/S200_Flame_detectors.pdf Flame Detectors Cone of Vision Project Assumptions - to investigate the flame detectors field of vision (FOV) and if necessary adjust flame detectors FOV to gain the maximum effectiveness of the detection My Role: • to locate the detectors on site • to identify the detector model • by identifying the direction and angle determine the FOV • to prepare the flame detection coverage drawings for the all areas • to prepare the adjustment suggestions report for OIM • after acceptance by OIM I supervised the adjustment of the flame detectors • to report all changes in the flame detection system to Instrumentation Department • prepare the report for Instrumentation Department that provide data to introduce the flame detectors cone of vision to the Fire and Gas Layout drawings
  • 22.