B.S.P a unit of steel Authority of India Ltd. Inagurated at 1959 by the President of India Dr. Rajendra Prasad with a production capacity of 1.0 million ton.
B.S.P is Indian sole procedure for rails and heavy steel plates and major producer of structural.
The plant is the sole suppliers of the country’s longest rail tracks of 260 meters. With annual production capacity of 3.153MT
1. Industrial Training Presentation
ON
MECHANICAL DEPARTMENT,
BHILAI STEEL PLANT
Student Name: PIYUSH VERMA
Roll No: 3933714033
Department: Mechanical Engineering (BITR)
Training Company: BSP
Training Course: 4th Sem. 2015/2016
2. Presentation Info
Summary:
I had my industrial training in “BHILAI STEEL PLANT”.
My work was focusing on observation and inspection of two
plants-
1.REFRACTORY MATERIALS PLANT-II
2. FOUNDRY & PATTERN SHOP
3. MERCHANT MILL
3. In first week
Application, documentation and gate pass procedures
were going to be processed and general overview and
safety techniques about the plant were studied
4. BSP-AN OVERVIEW
Bhilai Steel Plant –
1. B.S.P a unit of steel Authority of India Ltd. Inagurated at 1959 by the
President of India Dr. Rajendra Prasad with a production capacity of 1.0
million ton.
2. B.S.P is Indian sole procedure for rails and heavy steel plates and major
producer of structural.
3. The plant is the sole suppliers of the country’s longest rail tracks of 260
meters. With annual production capacity of 3.153MT
4. In present the annual production of plant is 87MT (+5%)
5. ACHIVEMENTS
1. Nine times winner of Prime Minister’s Trophy for best integrated Steel
Plant in the country.
2. BSP is credited two times with ISO(Umbrella):-
a. For Quality Management System Standards,
b. Awarded for Environmental Management System in the plant,
Town and DALLI MINES.
6. Steel Authority Of India Limited(13.5MT)
The company is among top five highest profit earning corporate of the country
1.Bhilai Steel Plants (BSP) in Chhattisgarh setup with soviet collaboration.
2.Rourkela steel plant (RPS) in Orissa setup with German Collaboration.
3.Durgapur steel plant (DSP) in WestBengal setupwith British collaboration
4.Bokaro steel plant (BSL) in Jharkhand setup with soviet collaboration .
5.IISCO steel plant (ISP) at Burnpur, West Bengal.
Ferro Alloy Plant:- Chandrapur Ferro Alloy Plant (CFP) in Maharastra
7. Safety in the Industry
Don’ts:-
Do not take the training lightly and casually.
Do not give an impression that you are doing the training just for
the sake of it. Put your heart and soul.
7
8. Blast Furnance:- It is in the form of tower into which a blast of hot compressed
air can be introduced from below. Such furnance are used chiefly to make iron
from a mixture of iron ore, coke and limestone.
It is also called counter current realtor where solids descend and gases
ascend.
9. FOUNDRY AND PATTERN SHOP
1. Generally Foundry Shop is divided into four divisions:-
a. Mechanical ground Work
b. Crane Working
c. Metallurgical work
d. Sand Screening
2. Types of casting done in Foundry Shop:-
a. Ferrous metal
i. Cast Iron
ii. Steel
b. Non-Ferrous metal
10. FOUNDRY AND PATTERN SHOP
Process:-
1. Firstly, molten pig iron is brought to the foundry shop through an 80 ton capacity ladle
through a locomotive from blast furnance.
2. Then, it is poured into 100 ton reservoir container resting on a pedestal(made of brass)
with a gear arrangement for tilting.(temp maintain by coke oven gas).
3. Then for further processing molten metal is poured from 100 ton to 34 ton ladle which is
preheated by coke oven gas.
4. With the help of transfer trolly(capacity 50 ton) shifting of 34 ton ladle is done.
5. Now then casting is being carried out.
6. After casting it will be sent to the Drying Oven (used to remove moisture content).
7. Mechanism used:- Spoket chain and track line
11. “
”
STEEL
FURNANCE:- DIRECT ELECTRIC ARC FURNANCE (5ton)
RAW MATERIAL:- RAIL SCRAP
Molten steel is taken into 5 ton ladle and poured into cope and
drag mould.
MECHANISM:- Trolly , Roof, Door ,Tilting(Spur Gear),
Electrode(Rack & pinion)
FINAL PRODUCT:- Small machine and spare parts for
the plant.
12. “
”
NON-FERROUS
FURNANCE:- Induction Furnance(1 ton) , Indirect
Electric Arc Furnance(0.5ton,brass)
RAW MATERIAL:- ALUMINIUM , BRASS
FINAL PRODUCTS:- ALUMINIUM SHORTS and ALUMINIUM CUBES
for deoxidization , BRASS BUSH (on pedestal)
13. OVER HEAD CRANE:- 1. Bus Bar (Russian time)
2. Control Panels
REDUSER:- Pinion , Intermediate , Wheel
HOIST:-Made up of Cast Iron
The Jute Thread is between the rope of metal.
14. SAND SCREENING:-
1. Bunker(10 ton capacity)
2. Vibro Feeder
3. Convenor Belt
4. Iron Scrab (magnet placed)disposed
5. Gamma Machine(0.5-10 mm particle)
6. Base Filter
7. Bunker (height 50 foot)
