1. PRADEEP KUMAR G
Contact No: +91- 9844519239 E-Mail-id:
pradeepkumargangolli@gmail.com
Junior Level Assignments
Programmable Logic Controller ~ Human Machine Interface ~ Supervisory Control & Data
Acquisition ~ Common Industrial Protocols ~ Trainer
Professional Abridgement
A competent professional with over 5+ years of exhaustive experience in:
- Allen Bradley Logix family - HMI Devices - Software’s - Protocols
- Controllogix - PV Standard - RSLogix 5000,500 - Ethernet
- Compactlogix - PV Plus - FTView SE, ME - RS232, RS485
- Micrologix Family - PV Component - PV builder, RSView 32 - Devicenet, Controlnet
- SLC Family - PV Plus Compact - RSLinx , ViewPoint - Modbus
Adroit in configuring PLC and IO modules and adding new inputs and outputs to the PLC database, programming using ladder
logic/FBD, creating add on instructions, user defined tags, standard logic for faceplates.
Expertise in preparing instrument hook up diagrams using PID’s and instrument types. Programming SCADA and creating HMI
tags to work in tag group and dynamic data exchange (DDE) and creating trends to work in real time and historical data.
Functional experience in development of updating HMI/SCADA graphics with key focus to indicate open, in transition, or
closed status of the device with navigations, pop screens, generating alarms for various threshold(visual & audible), creating
different user accounts and assigning various security levels etc by ensuring the requirement of the customer.
Showed competency in handling the entire responsibility of SCADA testing during FAT, establishing communication between
PLC, SCADA and field devices, testing the PLC program and SCADA using emulator.
An effective communicator with the team and self initiative, supporting service engineers to solve issues at site and hands on
experience in conducting trainings on PLC, SCADA, and HMI for BE, Mtech project students.
Skilled in coordinating with customers to make them understand PLC program and SCADA/HMI.
Have done outsourcing work for Rockwell automation for 6 months.
Experience Chronology
Since June’ 2011 i-logicon Control Automation Pvt Ltd., Bangalore
Engineer- Projects
Key Deliverables across the tenure
PLC Programming: - PLC5 (Rslogix 5), SLC500 (Rslogix 500), Controllogix (Rslogix 5000), Compactlogix, Flexlogix,
Micrologix (Connected Component Workbench CCW)
HMI/SCADA : - Factory Talk Studio (Site Edition & Machine Edition), Rsview32, PanelView600, Panel Builder.
Industrial Networks and Communication: - Ethernet TCP/IP, Control net, Device net, ModbusRTU, RS-232,
OPC Server.
Variable Frequency Drives:-Power Flex -4/40/525/400/70/700/755, Power Flex 1336 Plus.
Company Profile: - i-Logicon is a control automation specialist since 2003. The company’s strength lies in I long-
standing partnership with Rockwell Automation.
2. Responsibilities:
Build the Ladder Logic Diagram using RS Logix, CCW software.
Developing SCADA as the same logic program using the software Factory Talk view Site edition or Machine Edition.
PROJECT EXECUTED:
The DG system (BMS), Water process, Steel Plant Projects are handled (Commissioning)
3. S.No Projects Customer PLC/HMI/SCADA
System
Network VFD
1 DG System(5
DG’S)
DuPont Hyderabad Compactlogix L24ER,
Rsview32,FTV6.0(SE)
for EMS 700I/O’S,
100 Screens, Panel
View Plus1000
ControlNet,
EtherNet,Modbus
RTU
2 DG System(4
DG’S)
Chennai Intl Air Port Compactlogix L24,
FTV6.10(SE),150I/O’s
25 Screens
EtherNet,Modbus
RTU
3 DG System(3
DG’S)
NFL Panipath,Batinda,
Nangale
Controllogix
1756,Micrologix1400
FTV6.01(SE),
75I/O’s,50 Screens,
Panel View Plus600
EtherNet,Modbus
RTU.
4 DG System(6
DG’S)
Flowserve India Controls
Ltd.,Coimbatore
CompactlogixL24ER,
FTV7.00(SE),400
I/O’S,30 Screens
Ethernet,Modbus
RTU On SM2
Module.
5 RMHS JSW Salem Works Controllogix 1756,
FTV6.01(SE)
Ethernet,Modbus
RTU
PowerFlex755
355kW,200kW,175kW
6 Blooming Mill JSW Salem Works Controllogix 1756,
FTV6.01(SE), Panel
View Plus1500
Ethernet PowerFlex753
33 No’s
7 Hydro power
plant
Boving Fouress
Ltd.,Bangalore
1769-L24ER,FTV
7.00(SE),HMI Panel
View1000,40 screens
Ethernet,
Controlnet, Modbus
RTU.
8 WWTP, STP and
WTP (GE Water
& Process )
Toyota Kirloskar Motors
Bidadi Bangalore
CompactlogixL32ER,
FTV6.01(SE),500
I/O’S,100 Screens
Ethernet, Modbus
RTU.
PowerFlex70
22kW(5 No’s)
9 Three head air
leak test
machine
EXCID INDIA LTD Hosur Micrologix1500,
Panel View Plus600
10 Pallet Plant
Burner System
JSW Steel Ltd Mumbai Compactlogix1769
PV 1500
Ethernet
11 Break Test
machine
Automation
Program
Shree M/C Mysore Micrologix1400,
Panel View Plus1000
Ethernet
12 ATM Note Pick
nozzle vacuum
Checking
machine
CARCLO Micrologix830
13 RO PLANT (GE
Water &
Process )
NESTLE PLC COLOMBO,
SRI LANKA and
Moga Panjab, India
Micrologix1400,
PV 1500
Ethernet PowerFlex70
22kW(2 No’s)
14 ELEVATOR,BMS
AND LIFT
AUTOMATION
BMRCL Controllogix 1762,
FTV6.01(SE)600
I/O’S,100 Screen,
Micrologix1400,
RS View32
Ethernet
15 ENERPARC
SOLAR PLANT
(Delhi Intl
airport )
Delhi International
Airport Solar Plant
Compactlogix1769,
FTV7.01(SE)100
display, Micro Logix
850
Ethernet, Modbus
RTU
4. FAT EXECUTED:
1. Sulthanpur Slime Dam Fe Recovery Project
Client : JSW Steel Ltd.
Controller : 1769-L45E Compact Logix.
Software : Programming – RSLogix 5000 v19 (Ladder Logic)
SCADA : Factory Talk View Studio (CPR 9) Site Edition.
Network : Ethernet.
Role : Prepared IO List, adding Inputs and outputs into PLC data base, Instrument hook up diagrams, global objects,
alarm configuration, data logging, troubleshooting and testing logic and SCADA.
2. Standard Faceplates
Client : Rockwell automation.
Role : Discussed, developed and tested faceplates for
a. 1715 Analog and digital IO modules with user document.
b. 1732 Analog and digital IO modules with user document.
c. Armorstart SE and ME device faceplates for 290E, 291E, 294E, 280E, 281E, 284E along with user
document.
d. Armorblock Ethernet/IP 8-point IO faceplate along with user documents.
e. PowerFlex 525, E3 Plus OLR on Ethernet and devicenet.
3. Stoves Automation
Client : Kalyani Steels Ltd.
Controller : 1756-L62 Control Logix with redundancy system.
Software : Programming – RSLogix 5000 v19 (Ladder Logic)
SCADA : Factory Talk View Studio Supervisory Edition.
Network : Controlnet.
Role : Understanding the process requirement, PLC programming, SCADA programming, implimented derived tags,
testing, troubleshooting, part of FAT testing team and modifying according to the customer comments.
Description : The system has 3 no. of stoves for blast furnace and a common area consisting of a blower house
area, GCP area [Gas cleaning process], pump house area. The system is having three modes of operation – Auto, semi auto,
manual.
4. Water Circulation System
Client : JSW Steel Ltd.
Controller : 1756-L72 Control Logix.
Software : Programming – RSLogix 5000 v19 (Ladder Logic)
SCADA : Factory Talk View Studio Supervisory Edition.
Network : Ethernet.
Role : Understanding the process requirement, PLC programming, SCADA programming, testing, troubleshooting, part
of FAT testing team and modifying according to the customer comments and offline support.
Description : Water circulation in a steel plant involving pumps, motorized valves, flow transmitters, pressure
transmitters, temperature monitoring, level monitoring system.
5. 5. Diesel Generator Automation
Client : Ghorahi Cement, Nepal.
Controller : Micrologix.
Software : Programming – RSLogix 500 (Ladder Logic)
SCADA : Factory Talk View Studio Supervisory Edition.
Network : Ethernet, Modbus.
Role : PLC programming, SCADA programming, establishing modbus communication to communicate with meters
testing, troubleshooting, and simulated with emulator successfully.
Description : System consist of a DG start/stop, EB and bus coupler control logic, neutral shifting, DG master
sequence and Modbus communication for all Multi function meter, temperature scanner. SCADA programming to show all the
DG and EB breaker status, electrical parameter values of EB and DG, alarm history and trends.
6. Water Purification System, GE Water MBR Plant
Client : Pepsi Co.
Controller : Control logix 33ER.
Software : Programming – RSLogix 5000 (Ladder Logic)
HMI : Panel View Plus1500, Factory Talk View Studio Machine Edition.
Network : Ethernet.
Role : PLC programming, HMI programming and simulated with emulator successfully and offline support.
Description : It’s a water purification system monitoring the flow, TMP, Temperature, pH and to give set points at
different stages of the process. It has equalization tank, bio-aviation tank, Train, back pulse and utility tanks.
7. Water Purification System, GE Water UF and RO System
Client : NESTLE PLC COLOMBO, Sri Lanka
Controller : Control logix L30ER.
Software : Programming – RSLogix 5000 (Ladder Logic)
HMI : Panel View Plus1500, Factory Talk View Studio Machine Edition.
Network : Ethernet.
Role : PLC programming, HMI programming and simulated with emulator successfully and offline support.
Description : It’s a water purification system monitoring the flow, TMP, Temperature, pH and to give set points at
different stages of the process. It has equalization tank, bio-aviation tank, Train, back pulse and utility tanks.
Experience: Project Engineer (Aug-2009) 1-Years: 5-Months. (ABB PSNM DEPARTMRNT CONTRACT POWERTRONIX
PVT LTD)
Project: Integrated Extended SCADA Project (given by KPTCL).
The project is to get the relevant data regarding the energy consumed by each Substation. So, from all Sub-Stations of
Karnataka using Remote terminal Unit (RTU) Panels and Interface (IF) Panels, the data is collected using VSAT (INSAT3B) from the
Master Control Centre. It involves Data Engineering and RTU configuration.
Responsibilities:
6. Communication Establishment between ABB Network Manager and ABB RTUs over VSAT and Leased Lines using IEC
104 protocol.
Setting up Master Control Centre with necessary hardware setup.
Analyzing and tuning Process Communication Unit (PCU) between Remote Terminal Unit (RTU) and Application Server.
Configuration of IO parameters (Voltage, frequency etc). For remote stations using RTUtil560.
Development of Single Line Diagram using AutoCAD to convert the DE Graphical Editor and
PED.
Data engineering (Voltage, frequency etc). For respective stations (Station equipments are Feeder, Isolator,
Transformer, Bus coupler) using DE400.
Point to Point validation of remote stations from control center (Voltage, frequency etc).
Report generation according to customer requirement using SX Report and UDW explorer (using excel).
Configuration of Operator Rights at control centre using Authority Explorer.
Implementation of Distribution Management System (DMS) SCADA.
Implementation of ICCP SCADA.
Trained usage of WS500, DE400, and PED for Control Centre Users for SCADA monitoring
and developing.
Academic Credentials
Secondary School Leaving Certificate from St. Marry High School Kundapur:
Diploma in Electrical & Electronics Engineering: Aggregate:
B.Tch In Electrical & Electronics Engineering. (Correspondence)
IT/Core Skills
Basic Computer Skills (Windows 7,8.1,XP & MS Office)
Basic Internet, C.
Ladder Logic, HMI, SCADA Programming
Rockwell Platform- RSLogix 5000, 500, FT View, RS View 32, View point.
RSLinx, OPC server.
Ethernet, Serial communication, Modbus Communication, Devicenet.
Personal Snippets
Date of Birth : 18th Mar 1987
Nationality : Indian
Languages Known : English, Kannada and Hindi
Permanent Address : K.P.T.C.L. Colony Kundapura
Present Address : Jayanagar 8
th
Block, Bangalore-560 082
Passport Number : J4619940
Pan Number : BLXPP8962R
7. Communication Establishment between ABB Network Manager and ABB RTUs over VSAT and Leased Lines using IEC
104 protocol.
Setting up Master Control Centre with necessary hardware setup.
Analyzing and tuning Process Communication Unit (PCU) between Remote Terminal Unit (RTU) and Application Server.
Configuration of IO parameters (Voltage, frequency etc). For remote stations using RTUtil560.
Development of Single Line Diagram using AutoCAD to convert the DE Graphical Editor and
PED.
Data engineering (Voltage, frequency etc). For respective stations (Station equipments are Feeder, Isolator,
Transformer, Bus coupler) using DE400.
Point to Point validation of remote stations from control center (Voltage, frequency etc).
Report generation according to customer requirement using SX Report and UDW explorer (using excel).
Configuration of Operator Rights at control centre using Authority Explorer.
Implementation of Distribution Management System (DMS) SCADA.
Implementation of ICCP SCADA.
Trained usage of WS500, DE400, and PED for Control Centre Users for SCADA monitoring
and developing.
Academic Credentials
Secondary School Leaving Certificate from St. Marry High School Kundapur:
Diploma in Electrical & Electronics Engineering: Aggregate:
B.Tch In Electrical & Electronics Engineering. (Correspondence)
IT/Core Skills
Basic Computer Skills (Windows 7,8.1,XP & MS Office)
Basic Internet, C.
Ladder Logic, HMI, SCADA Programming
Rockwell Platform- RSLogix 5000, 500, FT View, RS View 32, View point.
RSLinx, OPC server.
Ethernet, Serial communication, Modbus Communication, Devicenet.
Personal Snippets
Date of Birth : 18th Mar 1987
Nationality : Indian
Languages Known : English, Kannada and Hindi
Permanent Address : K.P.T.C.L. Colony Kundapura
Present Address : Jayanagar 8
th
Block, Bangalore-560 082
Passport Number : J4619940
Pan Number : BLXPP8962R