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PRODUCTS FOR TEXTILE INDUSTRY
From
Angel Starch & Food Pvt ltd.,
Erode, Tamilnadu. 1www.angelstarch.com
INTRODUCTION
 We at Angel Starch & Food Pvt. Ltd from past 27 years
thriving to be the Market Leader for Manufacturing -
Quality, Customized and Value added Starch Products
 “Complete Solution Provider” in the Application of
Modified Starches and Starch Derivatives for all industries.
 We working to value creation for our customers by
strengthen our frontline, we have also continually focused
on innovation and quality of service.
 Over the years, we have created a niche for ourselves as a
reliable Manufacturer & Exporter of Starches and
customized value added Modified Starches for the
Industries -Food, Paper, Packaging, Adhesives, Bio
Polymers, Textiles, Nutraceutical, Pharmaceuticals, Oil
2
www.angelstarch.com
OUR CERTIFICATES
 ISO 9001:2008 (QMS – Quality
Management System, ISO 22000:2005
(FSMS – Food Safety Management
System) Certified by SGS which is one of
the most competent certifying agency in
food products.
 GOTS (GLOBAL ORGANIC TEXTILE
STANDARD),
 FSSAI
 HALAL
3www.angelstarch.com
OUR MEMBERSHIP
 FIEO (Federation of Indian Exporters
Association)
 APEDA (Agricultural & Processed Food
Products Export Development Authority)
 CHEMEXCIL (Basic Chemical,
Pharmaceuticals & Cosmetics Export
Promotion Council)
 CII (Confederation of Indian Industry)
 EO (Entrepreneurs' Organization)
 Yi (Young Indians)
 Olirum Erode Foundation & Skills Academy
 EEDISSIA (Erode District Small Industries
Association)
4www.angelstarch.com
INDUSTRIAL SEGMENTS WE SERVE
Food
Textile
Paper &
Packaging
Bio Polymers
Nutraceuticals
Pharmaceuticals
5www.angelstarch.co
SOME OF OUR ANGEL PRODUCTS…
Textile
Sizing
Products
EcoTex
TT EcoTex
SL20
EcoTex
PF40
EcoTex
SL50
EcoTex
SL60
EcoTex
SL100
SizeMagik
LP4
SizeMagik
PB
AngeLube
CE100
AngeLube
CE30
AltexBond
CO25
FibreSoft
12
FibreSoft
Super
FibreSoft
R (P2)
EnzoPlast
RP
6www.angelstarch.com
TEXTILE SIZING PRODUCTS
EcoTexTM - TT
New generation eco friendly one shot product for high speed shuttle
less loom woven warp yarn counts from 6s to 30’s cotton terry towels.
Product nature is blend of grafted polymers with anionic polymer. It
contains maximum 13% moisture and optimized viscosity level for
heavy fabric construction.
Cooking Method :
Just add required quantity of EcoTexTM - TT to water in pressure cooker
and cook @ 130ºC. Then retain in cooker for 15 to 30 minutes.
7www.angelstarch.com
TEXTILE SIZING PRODUCTS
EcoTexTM SL20 - ONE SHOT PRODUCT
Powder type unique one shot product which needs NO EXTRA native
starch, modified starch, binder, softener, lubricant to be added further.
It is mainly used for Shuttle less loom woven warp yarns count up to
30S (Cotton, P/V, P/C) . This product is entirely biodegradable and
ecological.
COOKING
Just add required quantity of EcoTexTM- SL20 to water, cook @ 130ºC
for 25 to 30 minutes. Then retain in cooker for 15 to 30 minutes. The
size mix is ready to use.
8www.angelstarch.co
TEXTILE SIZING PRODUCTS
EcoTexTM PF40 - ONE SHOT PRODUCT
PVA FREE Powder type unique one shot product which needs no extra
native starch, modified starch, binder, softener, lubricant to be added
further. It is mainly used for shuttle less loom woven warp yarns upto
30s cotton. Absence of PVA , POLY ACRYALTES, POLYESTER
RESIN , FORMALDEHYDE RESIN ,will be useful for sizing of yarns for
exports. This product is entirely biodegradable and ecological.
Physical form : Off white color powder.
Chemical composition : Bio polymer
pH of 2% Solution : 6 – 7.5
Moisture content : Max 13 %
COOKING
Just add required quantity of ECOTEXTM- PF40 to water, cook @
130ºC for 25 to 30 minutes. Then retain in cooker for 15 to 30 minutes.
The size mix is ready to use.
9www.angelstarch.com
TEXTILE SIZING PRODUCTS
ECOTEXTM SL50- ONE SHOT PRODUCT
Powder type unique one shot product which needs no extra native
starch, modified starch, binder, softener, lubricant to be added further. It
is mainly used for Shuttle less loom woven warp yarns count above 30s
to 50’s compact (Cotton, P/V, P/C). Absence of Formaldehyde resin
,will be useful for sizing of yarns for exports. This product is entirely
biodegradable and ecological.
COOKING
Just add required quantity of EcoTexTM-SL50 to water and cook @
130ºC for 25 to 30 minutes. Then retain in cooker for 15 to 30 minutes.
The size mix is ready to use.
10www.angelstarch.com
TEXTILE SIZING PRODUCTS
EcoTexTM SL60 - ONE SHOT PRODUCT
Powder type unique one shot product which needs no extra native
starch, modified starch, binder, softener, lubricant to be added further.
It is mainly used for Shuttle less loom woven warp yarns count above
60s to 100’s compact cotton. Absence of Formaldehyde resin ,will be
useful for sizing of yarns for exports. This product is entirely
biodegradable and ecological.
COOKING
Just add required quantity of EcoTexTM-SL60 to water and cook @
130ºC for 25 to 30 minutes. Then retain in cooker for 15 to 30 minutes.
The size mix is ready to use.
11www.angelstarch.com
TEXTILE SIZING PRODUCTS
EcoTexTM SL100 - PVA free one shot product
New generation eco friendly one shot product for high speed shuttle
less loom woven warp yarn counts from 60s to 100’s compact cotton.
Product nature is blend of grafted polymers with anionic polymer. It
contains maximum 13% moisture and optimized viscosity level for
heavy fabric construction. Easily disperse in cold water with little
swelling behavior due to it's high binding property. High penetration and
plasticizing property provides better weavability on heavy construction
fabrics .
RECOMMENDATIONS.no Type of yarn Count Water Quantity
1
100% Cotton
compact (Ne) 60s to 80s 700 lit 100 kg
2
100% Cotton
compact (Ne) 80s to 100s 700 lit 125 kg
12www.angelstarch.com
TEXTILE SIZING PRODUCTS
Con…
EcoTexTM SL100 - PVA free one shot product
COOKING METHOD
Just add required quantity of EcoTexTM-SL100 to water in pressure
cooker and cook @ 130ºC. Then retain in cooker for 15 to 30 minutes.
SPECIAL FEATURES
 Good viscosity stability from beginning to end of the sizing process. It
assures uniform size pickup.
 No size mark or size patches while sizing machine stop,
 Eliminates manual error totally.
 This product is entirely biodegradable and ecological.
 Poly vinyl alcohol free .
13www.angelstarch.com
TEXTILE SIZING PRODUCTS
SIZEMAGIK TM - LP4 - One Shot Product
An Unique copolymer warp yarn sizing agent for Cotton, Rayon ,
Modal Polyester and Blends of Polyester /Cotton/Viscose Spun yarns.
Heavy fabric constructions are easier to weave at low size add-on using
SizeMagik-LP4. Low add-on also permits greater protection on high
speed looms expensive reeds and sensitive mechanical parts life .
Reduced dropping level in sizing and weaving it provide more comfortable
working conditions and reduce maintenance cost.
SIZE MIX PREPARATION
Sprinkle the SizeMagik-LP4 gradually in cold water with slow
stirring. Close the pressure cooker door and give the steam to reach 25
psi .
14www.angelstarch.co
TEXTILE SIZING PRODUCTS
Being one shot product technical man power can be utilized for high tech jobs
and any skilled labor can prepare the mixing and thus reduce the time of the
valuable technical skills.
It is mainly used for Shuttle less loom woven warp yarns count above 30s to
50’s.
It gives very consistent viscosity of size mix and concentration from beginning
to the end of the sizing process and assures uniform size pickup.
Better binding strength will arrest hairiness which will avoid droppings and no
powder on looms or over the sizing machine which will increase the weaving
efficiency.
No size mark or size patches while at sizing machine stop, reducing second
quality fabrics percentage to 0.075 % in 100 meters.
Manual error, while using various sizing products can be totally eliminated.
It ensures easy leasing.
This product is entirely biodegradable and ecological.
Con…
SPECIAL FEATURES
15www.angelstarch.co
TEXTILE SIZING PRODUCTS
SIZEMAGIKTM - PB - One Shot Product
Unique one shot product in flakes form. Spatiality product
for all type of polyester blend yarns. It act as binder, softener, lubricant ,
emulsifying , penetrating, plasticizing agents. Also recommended to
100%cotton OE , rings spun yarn for power loom and shuttle less loom
applications .
SPECIFICATIONS :
Appearance : Mild Yellowish Colour Flakes
Solubility : 40-50 % Soluble in Cold Water
pH of 10% Solution : 5 to 7
Viscosity of 10% Solution in
Brookfield Viscometer : Max 20 cPs
Ash Content (w/w) : Max 3 %
16
www.angelstarch.com
TEXTILE SIZING PRODUCTS
AngeLube™ - CE30
Powerful lubricating cum penetrating agent with binding property for
Linen and polyester yarns for direct warp and sectional warp. The
primary purpose of the product is to increase the abrasion resistance
of sized warp yarn. Wax and tallow base softeners and lubricants are
hydrophobic in nature.
SPECIFICATIONS
Appearance : Light yellowish color liquid
pH value : 7.5 to 9
Miscibility : Soluble in cold water
Solid content : 32±3%
Viscosity in Brookfield
LVDV II+pro :150 cPs (spl#:2 , 100:rpm, 30oc)
APPLICATION
It can be use (1:10) ratio in sectional and direct warping. 17
www.angelstarch.com
TEXTILE SIZING PRODUCTS
AngeLube™ - CE100
Angelube™- CE100 contains 100% hydrophilic heads.
It's provides penetrating power and also cold water soluble. It's easy
biodegradable and not affect the binding property of the size mix.
Angelube™-CE100 has fully emulsifying property and it's act as excellent
leveling agent. It provides even film property to whole size mix. It directly
reduce warp breakages and improve productivity in fabric formation.
SPECIFICATIONS
Appearance : Yellowish color liquid
pH value : 6 to 8
Miscibility : Soluble in cold water
Solid content : 100%
Viscosity in Brookfield : 150 to 250 cPs
APPLICATION
It can be use (1:10) ratio in sectional and direct warping. 18www.angelstarch.com
TEXTILE SIZING PRODUCTS
AltexBond TM - CO25 - ACRYLATE CO POLYMER BINDER
Acrylate co polymer binder for all types of warp yarn sizing.
SPECIFICATIONS
Appearance : Opaque syrupy liquid
Solubility : Easily soluble in cold water
pH value(10%solution): 6 to 8
Solid content (%) : 25 ±2%
APPLICATION
AltexBond-CO25 can be use along with native starch and
modified starch for lighter to heavier fabric constructions in 5 to
20% dosage.
19www.angelstarch.com
TEXTILE SIZING PRODUCTS
FibreSoft™-12 - Synthetic softener
APPLICATION
Semi solid type synthetic softener designed for use in Cotton,
Rayon , Modal , Polyester and Blends of Polyester /Cotton/Viscose
Spun yarns. It improves the smoothness and flexibility of fabric
yarns by applying in cooker . It improves the weaving performance by
increasing the abrasion resistance. It also withstand the effects of
hard water.
PRODUCT SPECIFICATION
Appearance : Off white color heavy paste
Solubility : Soluble in cold water
pH value(1%solution) : 9-11
Solid content (%) : 50% ± 2% 20www.angelstarch.com
TEXTILE SIZING PRODUCTS
Softness and lubricity
Uses:
i ) It eliminates the stickiness :
yarn to yarn
yarn to drying cylinder.
ii) It increase the friction resistance
and abrasion resistance.
iii) It makes the film soft.
De foaming Nature
Uses:
i ) It eliminates uneven size intake
ii) It prevent the size marks in the
cloth.
iii) It prevent the stickiness of size
mix on drying cylinder.
iv) It helps for proper penetration of
size mix to the yarn.
Con.. FibreSoft™-12 - Synthetic softener
21www.angelstarch.com
TEXTILE SIZING PRODUCTS
FibreSoft TM - R (P2)- Synthetic softener/ Wax Replacement
FibreSoft-R (P2) is a flakes type hot water soluble synthetic softener ,
provides extreme soft feel and lubricity in low consumption along with
good durability. It can be used instead of Paraffin Wax.
SPECIFICATIONS :
Appearance :Off white color flakes
Solubility :Max 25% soluble in Cold water
Melting point :Soluble at 65oC
pH :7-10
FEATURE :
Excellent coating and lubricant property reduce mechanical friction
between yarns while sizing & weaving. Good Emulsifier and softness
with starches. Act as lubricant & plasticizing agent. Effective at low
dosages and easy leasing. Easy to use. 22www.angelstarch.com
TEXTILE SIZING PRODUCTS
FibreSoft - Super - Synthetic Softener
FibreSoft-Super is a flakes type hot water soluble
synthetic softener , provides extreme soft feel and lubricity in low
consumption along with good durability. 1:4 replacement of tallow.
SPECIFICATIONS
Appearance : Yellow color flakes
Solubility : Soluble at 65oC
Solid content (%) : Min 99%
ADVANTAGES
Excellent soft feel
Easily soluble in cold water
It is effective at low dosages
Easy to dilute
Excellent penetrating power
23www.angelstarch.com
TEXTILE SIZING PRODUCTS
EnzoPlastTM - RP- Modified Starch with Extra Binding
Low viscosity modified starch with extra binding and film forming
properties for all natural and synthetic fibers.
SPECIFICATIONS
Appearance : off white colour fine free flowing powder
Solubility : Insoluble in cold water
pH value( 10 % aqu. soln) : 6 to 7
Viscosity in Brookfield Viscometer :100 to 400 cPs
Moisture content (w/w) :Max 13%
Ash content (w/w) : Max 1%
Sieve Retention (30 Mesh) : Max 1%
SPECIAL FEATURES
Stable viscosity with improved addition power. Effective penetration & coating.
Excellent film forming property with better flexibility in yarn. Easily de-sizable
product .
May replace multiple mix by this one. Improve abrasion resistance 24www.angelstarch.com
TEXTILE SIZING PRODUCTS
TRIAL
REPORTS
25www.angelstarch.com
ASF/16-17/MKT/TRF/TS/#115
ANGEL SIZING RECIPES Date : 26.12.16
CUSTOMER NAME :
ADDRESS :
LOOM PARTY NAME : OWN LOOMS
CONSTRUCTION OF FABRIC : 40's / 40's . 124/64 . 63"
THREAD COUNT OF FABRICS : 40'S COMBED COMPACT
1 WARP YARN PARAMETERS
TYPE OF FIBRE COTTON
YARN COUNT 40's
IF THE WARP YARN IS COTTON
(ie OE,CARDED,COMBED,COMPACT)
COMBED-COMPACT
YARN MILL NAME TGK
WARP YARN CSP 2800
2 WARPING PARAMETERS
TYPE OF WARPING MACHINE (DIRECT/SECTIONAL) BENNIGER
TYPE OF CREEL AVAILABLE (PARALLEL,MAGAZINE,V
CREEL)
V-GREEL WITH MAGAZINE
NO OF ENDS/BEAM (656 X 2 & 657 X 10) = 7882
NO OF BEAMS IN THAT PARTICULAR RUNNING SET 12
WARPING SPEED ( IN RPM) 900 MPM
WARPING BEAM TENSION 150
WARPING FLANGE WIDTH 71"
WARPING BEAM DIAMETER 1000 MM
3 SIZE MIX PREPARATION
WATER TDS ( IN PPT) 1.14 PPT
SIZE RECEIPE
PRODUCT NAME QUANTITY
PRODUCT BATCH NO …………………………….
PRODUCT PROCESS NO …………………………….
1 WATER LEVEL 700 (in ltrs )
2 ECOTEX-SL100 100 (in kgs)
3 ALTEXBOND CO25 5 (in kgs)
4 FIBERSOFT 12 5 (in kgs)
TRIAL REPORT - 1
26www.angelstarch.com
TRIAL REPORT – 1
Con..
4 COOKING METHOD :
PRE MIXING : 10 MIN OPEN COOKING: ………………………
COOKING TEMP : 130 ºC COOKING PRESSURE : 29 PSI
PRESSURE COOKING : ………... (IN MIN) RETAINING TIME : 15 (IN MIN)
Prepared liquor : 915 Lit Condensation : 13 %
Concerntration : 10 % Consumed volume: Lit.,
Refractometer ( RF ) : 12 %
Warp Net wt.: (1000 Mtr + 1000 Mtr) 127.2 &
126 Kg
VISCOSITY -SITRA CUP(6mm hole) : 5.4 Secs Normal Size Pick- up : 12 %
5 SIZING MACHINE PARAMETERS
NO OF SIZING MACHINES ………………………
TYPE OF SIZING MACHINE PLC MACHINE
MAKE OF SIZING MACHINES BENNINGER
NO OF DRYING CYLINDERS 12
NUMBERS OF SIZE BOXES AVAILABLE DOUBLE
NO OF SIZE BOXES USED DOUBLE
SIZE BOX APPLICATION (IE., 1*DIP, 2*SQUEEZE) 2 DIP & 2 SQUEEZE
SHORE HARDNESS OF THE SQUEEZE ROLLER ( S ) 70º
SQUEEZE PRESSURE NORMAL / CRAWLING SPEED 5 KN -SLOW / 10 KN - SPEED
LIQUOR TEMPERATURE IN THE SIZE BOX 90 ºC
TEMPERATURE OF DRYING CYLINDERS:
No1:140 ºC; No 2: 140 ºC; No 3:140 ºC; No 4: 140 ºC; No 5:140 ºC; No 6: 140 ºC; No
7: 140 ºC;
No 8: 140 ºC; No 9: 110 ºC; No10: 110 ºC; No 11: …....…;
RESIDUAL MOISTURE CONTENT ( YARN MOISTURE
)
6.5
AFTERWAXING UNIT ( E.G. ONLY COLD , HOT
POSSIBLE )
BASF TEXAWAXOIL(COLD)
SPEED OF SIZING MACHINE 100
WEAVERS BEAM WIDTH 63"
TENSION ( FEED / WINDING ) 2100N
PRESS ROLL PRESSURE 1800 N
COMBING METHOD MANUAL
SOW BOX SQ.ROLLER WIDTH 2000 MM 27www.angelstarch.co
TRIAL REPORT – 1
Con..6 OBSERVATIONS ON SIZE MIX DURING TRIAL
FOAMING NIL
FLOATING OF PARTICLES FOUND IF ANY ………
CONSISTENT VISCOSITY OF SIZE MIX DURING SIZING STABLE : 5.4
VISCOSITY (in Ford Cup -6mm Hole /SITRA Cup 6mm
Hole/BTRA CUP(4mm hole)
AFTER 1 Hr 5.4 Secs; AFTER 2 Hrs 5.20 Secs; AFTER 3 Hrs: Secs
SOLID CONTENT STABILITY:
AFTER 1 Hr: 12 %; AFTER 2 Hrs: 12 %; AFTER 3 Hrs:
……..%
7 OBSERVATIONS OF YARN DURING SIZING TRIAL
Droppings VERY FEW
Leasing on LEASING ZONE 13
Leasing Frequency ONCE IN 3000 Mtrs
DISTANCE OF LEASING PLACE OF YARN FROM LEASING
ROD / 2 Inches / 3 Inches / 4 inches (Approx)
SMALL - 2.5 " / 3.5" BUST
8 WEAVING
TYPE OF LOOM (POWERLOOM, AUTOLOOM,
SHUTTLESS)
SHUTTLESS-AIRJET
MAKE OF WEAVING MACHINE PICANOL AIRJET
SPEED OF WEAVING MACHINE IN PPM (RPM) 650 - 700 RPM
NOMINAL WIDTH / CLOTH WIDTH 63"
WEAVING ROOM CLIMATE ( MIN. /MAX.) TEMPERATURE……………0
C, RELATIVE HUMIDITY 85 %
9 TRIAL CONDUCTED BY :
Mr.N.SELVAN - MANAGER TECHNICAL
MARKETING
28www.angelstarch.com
TRIAL REPORT - 2
ASF/16-17/MKT/TRF/TS/#108
ANGEL SIZING RECIPES Date : 15.12.16
CUSTOMER NAME
ADDRESS
LOOM PARTY NAME
CONSTRUCTION OF FABRIC
: 80s COMPACT x 80s COMPACT = 119 ( BATIN
WEAVE )
THREAD COUNT OF FABRICS : 195 x ( 75 TO
95 )
1 WARP YARN PARAMETERS
TYPE OF FIBRE 100 % COTTON
YARN COUNT 80s
IF THE WARP YARN IS COTTON
(ie OE,CARDED,COMBED,COMPACT)
COMPACT
YARN MILL NAME RAVALI
WARP YARN CSP 2800 TO 2900
2 WARPING PARAMETERS
TYPE OF WARPING MACHINE
(DIRECT/SECTIONAL)
DIRECT
TYPE OF CREEL AVAILABLE
(PARALLEL,MAGAZINE,V CREEL)
PARALLEL
NO OF ENDS/BEAM TOTAL ENDS - 11650
NO OF BEAMS IN THAT PARTICULAR RUNNING
SET
647 X 14, 648 X 4 : 18 WARP BEAM
WARPING SPEED ( IN RPM) 400 MPM
WARPING BEAM TENSION 200 PSI
WARPING FLANGE WIDTH 72.5 "
WARPING BEAM DIAMETER 700 MM
3 SIZE MIX PREPARATION
WATER TDS ( IN PPT) 960 PPM
29www.angelstarch.com
TRIAL REPORT – 2
Con..SIZE RECEIPE
PRODUCT NAME QUANTITY
PRODUCT BATCH NO 540
PRODUCT PROCESS NO …………………………….
1 WATER LEVEL 750/725 ( in ltrs )
2 ECOTEX SL100 100 (in kgs)
3 ALTEXBOND CO 25 5 (in kgs)
4 FIBRE SOFT 12 5 (in kgs)
4 COOKING METHOD :
PRE MIXING DONE - 10MINITS OPEN COOKING …………………..
COOKING TEMP 130*C COOKING PRESSURE …………………PSI
PRESSURE COOKING 40 (IN MIN) RETAINING TIME 15 (IN MIN)
Prepared liquor 1860 Lit
condensation APP - 13 TO 15 %
Concerntration 13.5 %
Consumed volume 1460 Lit.,
Refractometer ( RF ) 10 % Warp
Net wt., 1436.5 kg
VISCOSITY -SITRA CUP(6mm hole) 4.50 Secs
Normal Size Pick- up 6.5 TO 7 %
5 SIZING MACHINE PARAMETERS
NO OF SIZING MACHINES ONE
TYPE OF SIZING MACHINE SEMI AUTOMATIC
MAKE OF SIZING MACHINES HITECH - ENGINEERING
NO OF DRYING CYLINDERS 9
NUMBERS OF SIZE BOXES AVAILABLE 2
NO OF SIZE BOXES USED 2
30www.angelstarch.com
TRIAL REPORT – 2
Con..
SIZE BOX APPLICATION (IE., 1*DIP, 2*SQUEEZE) 1 DIP, 2 SQUEEZE
SHORE HARDNESS OF THE SQUEEZE ROLLER ( S
)
SQUEEZE PRESSURE NORMAL / CRAWLING
SPEED
10 PSI / 10 PSI
LIQUOR TEMPERATURE IN THE SIZE BOX 90 ºC
TEMPERATURE OF DRYING CYLINDERS:
No1:120 ºC; No 2: 120 ºC; No 3:120 ºC; No 4: 120 ºC; No 5:110 ºC; No 6: 110 ºC;
No 7: 110 ºC;
No 8:100 ºC; No 9: 100 ºC; No10: …....…; No 11: …....…;
RESIDUAL MOISTURE CONTENT ( YARN
MOISTURE )
7
AFTERWAXING UNIT ( E.G. ONLY COLD ,
HOT POSSIBLE )
PROVIDED - BUT NOT IN USE
SPEED OF SIZING MACHINE (20 TO 65 MPM )
WEAVERS BEAM WIDTH 59.5"
TENSION ( FEED / WINDING ) PIV MANUAL
PRESS ROLL PRESSURE 30 PSI
COMBING METHOD BY MANUAL
6 OBSERVATIONS ON SIZE MIX DURING TRIAL
FOAMING FEW
FLOATING OF PARTICLES FOUND IF ANY NO
CONSISTENT VISCOSITY OF SIZE MIX DURING SIZING STABLE
VISCOSITY (in Ford Cup -6mm Hole /SITRA Cup
6mm Hole/BTRA CUP(4mm hole)
AFTER 1 Hr 4.50 Secs; AFTER 2 Hrs 4.50 Secs;
AFTER 3 Hrs4.50 Secs
AFTER 4 Hrs 4.60 Secs; AFTER 5 Hrs 4.50 Secs;
AFTER 6 Hrs 4.50 Secs
31www.angelstarch.com
TRIAL REPORT – 2
Con..SOLID CONTENT STABILITY:
AFTER 1 Hr: 10.0 %; AFTER 2 Hrs: 10.0 %;
AFTER 3 Hrs: 10.0 %
AFTER 4 Hrs: 10.0 %; AFTER 5 Hrs: 10.0 %;
AFTER 6 Hrs: 10.0 %
7 OBSERVATIONS OF YARN DURING SIZING TRIAL
No of Lapers/Breaks in Warp Beam/Sow Box Area
/ Cylinders / AREA
SOWBOX-3, WARPBEAM - 4
No of Comb Break Stretch NIL
Sticking on Cylinders NO
Droppings VERY LEAST
Leasing on LEASING ZONE FREELY
Leasing Frequency THREE BEAMS ONCE
DISTANCE OF LEASING PLACE OF YARN FROM
LEASING ROD / 2 Inches / 3 Inches / 4 inches
(Approx)
APP 2"
8 WEAVING
TYPE OF LOOM (POWERLOOM, AUTOLOOM,
SHUTTLESS)
SHUTTLESS
MAKE OF WEAVING MACHINE SULIER PU
SPEED OF WEAVING MACHINE IN PPM (RPM) 220 TO 240 PPM
NOMINAL WIDTH / CLOTH WIDTH 118" TO 119"
WEAVING ROOM CLIMATE ( MIN. /MAX.) TEMPERATURE……………0
C, RELATIVE
HUMIDITY……………..%
9 TRIAL CONDUCTED BY :
Mr.S.SUTHAKARAN ( ASST.TECH. MANAGER )
Mr.C.THANGAVEL (MARKETING EXECUTIVE)
32www.angelstarch.com
For more info Log on to
www.angelstarch.com
Stay Connected on
Contact us: H-19, 1st Floor, Periyar Nagar, Erode-638009, Tamilnadu, India.
PH: +91-424-2272728 / 2272612 FAX: +91-424-2273436
Mail :enquiry@angelstarch.com / angelstarch@gmail.com
33www.angelstarch.com

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Textile Sizing Product - Angel Starch & Food Pvt Ltd

  • 1. PRODUCTS FOR TEXTILE INDUSTRY From Angel Starch & Food Pvt ltd., Erode, Tamilnadu. 1www.angelstarch.com
  • 2. INTRODUCTION  We at Angel Starch & Food Pvt. Ltd from past 27 years thriving to be the Market Leader for Manufacturing - Quality, Customized and Value added Starch Products  “Complete Solution Provider” in the Application of Modified Starches and Starch Derivatives for all industries.  We working to value creation for our customers by strengthen our frontline, we have also continually focused on innovation and quality of service.  Over the years, we have created a niche for ourselves as a reliable Manufacturer & Exporter of Starches and customized value added Modified Starches for the Industries -Food, Paper, Packaging, Adhesives, Bio Polymers, Textiles, Nutraceutical, Pharmaceuticals, Oil 2 www.angelstarch.com
  • 3. OUR CERTIFICATES  ISO 9001:2008 (QMS – Quality Management System, ISO 22000:2005 (FSMS – Food Safety Management System) Certified by SGS which is one of the most competent certifying agency in food products.  GOTS (GLOBAL ORGANIC TEXTILE STANDARD),  FSSAI  HALAL 3www.angelstarch.com
  • 4. OUR MEMBERSHIP  FIEO (Federation of Indian Exporters Association)  APEDA (Agricultural & Processed Food Products Export Development Authority)  CHEMEXCIL (Basic Chemical, Pharmaceuticals & Cosmetics Export Promotion Council)  CII (Confederation of Indian Industry)  EO (Entrepreneurs' Organization)  Yi (Young Indians)  Olirum Erode Foundation & Skills Academy  EEDISSIA (Erode District Small Industries Association) 4www.angelstarch.com
  • 5. INDUSTRIAL SEGMENTS WE SERVE Food Textile Paper & Packaging Bio Polymers Nutraceuticals Pharmaceuticals 5www.angelstarch.co
  • 6. SOME OF OUR ANGEL PRODUCTS… Textile Sizing Products EcoTex TT EcoTex SL20 EcoTex PF40 EcoTex SL50 EcoTex SL60 EcoTex SL100 SizeMagik LP4 SizeMagik PB AngeLube CE100 AngeLube CE30 AltexBond CO25 FibreSoft 12 FibreSoft Super FibreSoft R (P2) EnzoPlast RP 6www.angelstarch.com
  • 7. TEXTILE SIZING PRODUCTS EcoTexTM - TT New generation eco friendly one shot product for high speed shuttle less loom woven warp yarn counts from 6s to 30’s cotton terry towels. Product nature is blend of grafted polymers with anionic polymer. It contains maximum 13% moisture and optimized viscosity level for heavy fabric construction. Cooking Method : Just add required quantity of EcoTexTM - TT to water in pressure cooker and cook @ 130ºC. Then retain in cooker for 15 to 30 minutes. 7www.angelstarch.com
  • 8. TEXTILE SIZING PRODUCTS EcoTexTM SL20 - ONE SHOT PRODUCT Powder type unique one shot product which needs NO EXTRA native starch, modified starch, binder, softener, lubricant to be added further. It is mainly used for Shuttle less loom woven warp yarns count up to 30S (Cotton, P/V, P/C) . This product is entirely biodegradable and ecological. COOKING Just add required quantity of EcoTexTM- SL20 to water, cook @ 130ºC for 25 to 30 minutes. Then retain in cooker for 15 to 30 minutes. The size mix is ready to use. 8www.angelstarch.co
  • 9. TEXTILE SIZING PRODUCTS EcoTexTM PF40 - ONE SHOT PRODUCT PVA FREE Powder type unique one shot product which needs no extra native starch, modified starch, binder, softener, lubricant to be added further. It is mainly used for shuttle less loom woven warp yarns upto 30s cotton. Absence of PVA , POLY ACRYALTES, POLYESTER RESIN , FORMALDEHYDE RESIN ,will be useful for sizing of yarns for exports. This product is entirely biodegradable and ecological. Physical form : Off white color powder. Chemical composition : Bio polymer pH of 2% Solution : 6 – 7.5 Moisture content : Max 13 % COOKING Just add required quantity of ECOTEXTM- PF40 to water, cook @ 130ºC for 25 to 30 minutes. Then retain in cooker for 15 to 30 minutes. The size mix is ready to use. 9www.angelstarch.com
  • 10. TEXTILE SIZING PRODUCTS ECOTEXTM SL50- ONE SHOT PRODUCT Powder type unique one shot product which needs no extra native starch, modified starch, binder, softener, lubricant to be added further. It is mainly used for Shuttle less loom woven warp yarns count above 30s to 50’s compact (Cotton, P/V, P/C). Absence of Formaldehyde resin ,will be useful for sizing of yarns for exports. This product is entirely biodegradable and ecological. COOKING Just add required quantity of EcoTexTM-SL50 to water and cook @ 130ºC for 25 to 30 minutes. Then retain in cooker for 15 to 30 minutes. The size mix is ready to use. 10www.angelstarch.com
  • 11. TEXTILE SIZING PRODUCTS EcoTexTM SL60 - ONE SHOT PRODUCT Powder type unique one shot product which needs no extra native starch, modified starch, binder, softener, lubricant to be added further. It is mainly used for Shuttle less loom woven warp yarns count above 60s to 100’s compact cotton. Absence of Formaldehyde resin ,will be useful for sizing of yarns for exports. This product is entirely biodegradable and ecological. COOKING Just add required quantity of EcoTexTM-SL60 to water and cook @ 130ºC for 25 to 30 minutes. Then retain in cooker for 15 to 30 minutes. The size mix is ready to use. 11www.angelstarch.com
  • 12. TEXTILE SIZING PRODUCTS EcoTexTM SL100 - PVA free one shot product New generation eco friendly one shot product for high speed shuttle less loom woven warp yarn counts from 60s to 100’s compact cotton. Product nature is blend of grafted polymers with anionic polymer. It contains maximum 13% moisture and optimized viscosity level for heavy fabric construction. Easily disperse in cold water with little swelling behavior due to it's high binding property. High penetration and plasticizing property provides better weavability on heavy construction fabrics . RECOMMENDATIONS.no Type of yarn Count Water Quantity 1 100% Cotton compact (Ne) 60s to 80s 700 lit 100 kg 2 100% Cotton compact (Ne) 80s to 100s 700 lit 125 kg 12www.angelstarch.com
  • 13. TEXTILE SIZING PRODUCTS Con… EcoTexTM SL100 - PVA free one shot product COOKING METHOD Just add required quantity of EcoTexTM-SL100 to water in pressure cooker and cook @ 130ºC. Then retain in cooker for 15 to 30 minutes. SPECIAL FEATURES  Good viscosity stability from beginning to end of the sizing process. It assures uniform size pickup.  No size mark or size patches while sizing machine stop,  Eliminates manual error totally.  This product is entirely biodegradable and ecological.  Poly vinyl alcohol free . 13www.angelstarch.com
  • 14. TEXTILE SIZING PRODUCTS SIZEMAGIK TM - LP4 - One Shot Product An Unique copolymer warp yarn sizing agent for Cotton, Rayon , Modal Polyester and Blends of Polyester /Cotton/Viscose Spun yarns. Heavy fabric constructions are easier to weave at low size add-on using SizeMagik-LP4. Low add-on also permits greater protection on high speed looms expensive reeds and sensitive mechanical parts life . Reduced dropping level in sizing and weaving it provide more comfortable working conditions and reduce maintenance cost. SIZE MIX PREPARATION Sprinkle the SizeMagik-LP4 gradually in cold water with slow stirring. Close the pressure cooker door and give the steam to reach 25 psi . 14www.angelstarch.co
  • 15. TEXTILE SIZING PRODUCTS Being one shot product technical man power can be utilized for high tech jobs and any skilled labor can prepare the mixing and thus reduce the time of the valuable technical skills. It is mainly used for Shuttle less loom woven warp yarns count above 30s to 50’s. It gives very consistent viscosity of size mix and concentration from beginning to the end of the sizing process and assures uniform size pickup. Better binding strength will arrest hairiness which will avoid droppings and no powder on looms or over the sizing machine which will increase the weaving efficiency. No size mark or size patches while at sizing machine stop, reducing second quality fabrics percentage to 0.075 % in 100 meters. Manual error, while using various sizing products can be totally eliminated. It ensures easy leasing. This product is entirely biodegradable and ecological. Con… SPECIAL FEATURES 15www.angelstarch.co
  • 16. TEXTILE SIZING PRODUCTS SIZEMAGIKTM - PB - One Shot Product Unique one shot product in flakes form. Spatiality product for all type of polyester blend yarns. It act as binder, softener, lubricant , emulsifying , penetrating, plasticizing agents. Also recommended to 100%cotton OE , rings spun yarn for power loom and shuttle less loom applications . SPECIFICATIONS : Appearance : Mild Yellowish Colour Flakes Solubility : 40-50 % Soluble in Cold Water pH of 10% Solution : 5 to 7 Viscosity of 10% Solution in Brookfield Viscometer : Max 20 cPs Ash Content (w/w) : Max 3 % 16 www.angelstarch.com
  • 17. TEXTILE SIZING PRODUCTS AngeLube™ - CE30 Powerful lubricating cum penetrating agent with binding property for Linen and polyester yarns for direct warp and sectional warp. The primary purpose of the product is to increase the abrasion resistance of sized warp yarn. Wax and tallow base softeners and lubricants are hydrophobic in nature. SPECIFICATIONS Appearance : Light yellowish color liquid pH value : 7.5 to 9 Miscibility : Soluble in cold water Solid content : 32±3% Viscosity in Brookfield LVDV II+pro :150 cPs (spl#:2 , 100:rpm, 30oc) APPLICATION It can be use (1:10) ratio in sectional and direct warping. 17 www.angelstarch.com
  • 18. TEXTILE SIZING PRODUCTS AngeLube™ - CE100 Angelube™- CE100 contains 100% hydrophilic heads. It's provides penetrating power and also cold water soluble. It's easy biodegradable and not affect the binding property of the size mix. Angelube™-CE100 has fully emulsifying property and it's act as excellent leveling agent. It provides even film property to whole size mix. It directly reduce warp breakages and improve productivity in fabric formation. SPECIFICATIONS Appearance : Yellowish color liquid pH value : 6 to 8 Miscibility : Soluble in cold water Solid content : 100% Viscosity in Brookfield : 150 to 250 cPs APPLICATION It can be use (1:10) ratio in sectional and direct warping. 18www.angelstarch.com
  • 19. TEXTILE SIZING PRODUCTS AltexBond TM - CO25 - ACRYLATE CO POLYMER BINDER Acrylate co polymer binder for all types of warp yarn sizing. SPECIFICATIONS Appearance : Opaque syrupy liquid Solubility : Easily soluble in cold water pH value(10%solution): 6 to 8 Solid content (%) : 25 ±2% APPLICATION AltexBond-CO25 can be use along with native starch and modified starch for lighter to heavier fabric constructions in 5 to 20% dosage. 19www.angelstarch.com
  • 20. TEXTILE SIZING PRODUCTS FibreSoft™-12 - Synthetic softener APPLICATION Semi solid type synthetic softener designed for use in Cotton, Rayon , Modal , Polyester and Blends of Polyester /Cotton/Viscose Spun yarns. It improves the smoothness and flexibility of fabric yarns by applying in cooker . It improves the weaving performance by increasing the abrasion resistance. It also withstand the effects of hard water. PRODUCT SPECIFICATION Appearance : Off white color heavy paste Solubility : Soluble in cold water pH value(1%solution) : 9-11 Solid content (%) : 50% ± 2% 20www.angelstarch.com
  • 21. TEXTILE SIZING PRODUCTS Softness and lubricity Uses: i ) It eliminates the stickiness : yarn to yarn yarn to drying cylinder. ii) It increase the friction resistance and abrasion resistance. iii) It makes the film soft. De foaming Nature Uses: i ) It eliminates uneven size intake ii) It prevent the size marks in the cloth. iii) It prevent the stickiness of size mix on drying cylinder. iv) It helps for proper penetration of size mix to the yarn. Con.. FibreSoft™-12 - Synthetic softener 21www.angelstarch.com
  • 22. TEXTILE SIZING PRODUCTS FibreSoft TM - R (P2)- Synthetic softener/ Wax Replacement FibreSoft-R (P2) is a flakes type hot water soluble synthetic softener , provides extreme soft feel and lubricity in low consumption along with good durability. It can be used instead of Paraffin Wax. SPECIFICATIONS : Appearance :Off white color flakes Solubility :Max 25% soluble in Cold water Melting point :Soluble at 65oC pH :7-10 FEATURE : Excellent coating and lubricant property reduce mechanical friction between yarns while sizing & weaving. Good Emulsifier and softness with starches. Act as lubricant & plasticizing agent. Effective at low dosages and easy leasing. Easy to use. 22www.angelstarch.com
  • 23. TEXTILE SIZING PRODUCTS FibreSoft - Super - Synthetic Softener FibreSoft-Super is a flakes type hot water soluble synthetic softener , provides extreme soft feel and lubricity in low consumption along with good durability. 1:4 replacement of tallow. SPECIFICATIONS Appearance : Yellow color flakes Solubility : Soluble at 65oC Solid content (%) : Min 99% ADVANTAGES Excellent soft feel Easily soluble in cold water It is effective at low dosages Easy to dilute Excellent penetrating power 23www.angelstarch.com
  • 24. TEXTILE SIZING PRODUCTS EnzoPlastTM - RP- Modified Starch with Extra Binding Low viscosity modified starch with extra binding and film forming properties for all natural and synthetic fibers. SPECIFICATIONS Appearance : off white colour fine free flowing powder Solubility : Insoluble in cold water pH value( 10 % aqu. soln) : 6 to 7 Viscosity in Brookfield Viscometer :100 to 400 cPs Moisture content (w/w) :Max 13% Ash content (w/w) : Max 1% Sieve Retention (30 Mesh) : Max 1% SPECIAL FEATURES Stable viscosity with improved addition power. Effective penetration & coating. Excellent film forming property with better flexibility in yarn. Easily de-sizable product . May replace multiple mix by this one. Improve abrasion resistance 24www.angelstarch.com
  • 26. ASF/16-17/MKT/TRF/TS/#115 ANGEL SIZING RECIPES Date : 26.12.16 CUSTOMER NAME : ADDRESS : LOOM PARTY NAME : OWN LOOMS CONSTRUCTION OF FABRIC : 40's / 40's . 124/64 . 63" THREAD COUNT OF FABRICS : 40'S COMBED COMPACT 1 WARP YARN PARAMETERS TYPE OF FIBRE COTTON YARN COUNT 40's IF THE WARP YARN IS COTTON (ie OE,CARDED,COMBED,COMPACT) COMBED-COMPACT YARN MILL NAME TGK WARP YARN CSP 2800 2 WARPING PARAMETERS TYPE OF WARPING MACHINE (DIRECT/SECTIONAL) BENNIGER TYPE OF CREEL AVAILABLE (PARALLEL,MAGAZINE,V CREEL) V-GREEL WITH MAGAZINE NO OF ENDS/BEAM (656 X 2 & 657 X 10) = 7882 NO OF BEAMS IN THAT PARTICULAR RUNNING SET 12 WARPING SPEED ( IN RPM) 900 MPM WARPING BEAM TENSION 150 WARPING FLANGE WIDTH 71" WARPING BEAM DIAMETER 1000 MM 3 SIZE MIX PREPARATION WATER TDS ( IN PPT) 1.14 PPT SIZE RECEIPE PRODUCT NAME QUANTITY PRODUCT BATCH NO ……………………………. PRODUCT PROCESS NO ……………………………. 1 WATER LEVEL 700 (in ltrs ) 2 ECOTEX-SL100 100 (in kgs) 3 ALTEXBOND CO25 5 (in kgs) 4 FIBERSOFT 12 5 (in kgs) TRIAL REPORT - 1 26www.angelstarch.com
  • 27. TRIAL REPORT – 1 Con.. 4 COOKING METHOD : PRE MIXING : 10 MIN OPEN COOKING: ……………………… COOKING TEMP : 130 ºC COOKING PRESSURE : 29 PSI PRESSURE COOKING : ………... (IN MIN) RETAINING TIME : 15 (IN MIN) Prepared liquor : 915 Lit Condensation : 13 % Concerntration : 10 % Consumed volume: Lit., Refractometer ( RF ) : 12 % Warp Net wt.: (1000 Mtr + 1000 Mtr) 127.2 & 126 Kg VISCOSITY -SITRA CUP(6mm hole) : 5.4 Secs Normal Size Pick- up : 12 % 5 SIZING MACHINE PARAMETERS NO OF SIZING MACHINES ……………………… TYPE OF SIZING MACHINE PLC MACHINE MAKE OF SIZING MACHINES BENNINGER NO OF DRYING CYLINDERS 12 NUMBERS OF SIZE BOXES AVAILABLE DOUBLE NO OF SIZE BOXES USED DOUBLE SIZE BOX APPLICATION (IE., 1*DIP, 2*SQUEEZE) 2 DIP & 2 SQUEEZE SHORE HARDNESS OF THE SQUEEZE ROLLER ( S ) 70º SQUEEZE PRESSURE NORMAL / CRAWLING SPEED 5 KN -SLOW / 10 KN - SPEED LIQUOR TEMPERATURE IN THE SIZE BOX 90 ºC TEMPERATURE OF DRYING CYLINDERS: No1:140 ºC; No 2: 140 ºC; No 3:140 ºC; No 4: 140 ºC; No 5:140 ºC; No 6: 140 ºC; No 7: 140 ºC; No 8: 140 ºC; No 9: 110 ºC; No10: 110 ºC; No 11: …....…; RESIDUAL MOISTURE CONTENT ( YARN MOISTURE ) 6.5 AFTERWAXING UNIT ( E.G. ONLY COLD , HOT POSSIBLE ) BASF TEXAWAXOIL(COLD) SPEED OF SIZING MACHINE 100 WEAVERS BEAM WIDTH 63" TENSION ( FEED / WINDING ) 2100N PRESS ROLL PRESSURE 1800 N COMBING METHOD MANUAL SOW BOX SQ.ROLLER WIDTH 2000 MM 27www.angelstarch.co
  • 28. TRIAL REPORT – 1 Con..6 OBSERVATIONS ON SIZE MIX DURING TRIAL FOAMING NIL FLOATING OF PARTICLES FOUND IF ANY ……… CONSISTENT VISCOSITY OF SIZE MIX DURING SIZING STABLE : 5.4 VISCOSITY (in Ford Cup -6mm Hole /SITRA Cup 6mm Hole/BTRA CUP(4mm hole) AFTER 1 Hr 5.4 Secs; AFTER 2 Hrs 5.20 Secs; AFTER 3 Hrs: Secs SOLID CONTENT STABILITY: AFTER 1 Hr: 12 %; AFTER 2 Hrs: 12 %; AFTER 3 Hrs: ……..% 7 OBSERVATIONS OF YARN DURING SIZING TRIAL Droppings VERY FEW Leasing on LEASING ZONE 13 Leasing Frequency ONCE IN 3000 Mtrs DISTANCE OF LEASING PLACE OF YARN FROM LEASING ROD / 2 Inches / 3 Inches / 4 inches (Approx) SMALL - 2.5 " / 3.5" BUST 8 WEAVING TYPE OF LOOM (POWERLOOM, AUTOLOOM, SHUTTLESS) SHUTTLESS-AIRJET MAKE OF WEAVING MACHINE PICANOL AIRJET SPEED OF WEAVING MACHINE IN PPM (RPM) 650 - 700 RPM NOMINAL WIDTH / CLOTH WIDTH 63" WEAVING ROOM CLIMATE ( MIN. /MAX.) TEMPERATURE……………0 C, RELATIVE HUMIDITY 85 % 9 TRIAL CONDUCTED BY : Mr.N.SELVAN - MANAGER TECHNICAL MARKETING 28www.angelstarch.com
  • 29. TRIAL REPORT - 2 ASF/16-17/MKT/TRF/TS/#108 ANGEL SIZING RECIPES Date : 15.12.16 CUSTOMER NAME ADDRESS LOOM PARTY NAME CONSTRUCTION OF FABRIC : 80s COMPACT x 80s COMPACT = 119 ( BATIN WEAVE ) THREAD COUNT OF FABRICS : 195 x ( 75 TO 95 ) 1 WARP YARN PARAMETERS TYPE OF FIBRE 100 % COTTON YARN COUNT 80s IF THE WARP YARN IS COTTON (ie OE,CARDED,COMBED,COMPACT) COMPACT YARN MILL NAME RAVALI WARP YARN CSP 2800 TO 2900 2 WARPING PARAMETERS TYPE OF WARPING MACHINE (DIRECT/SECTIONAL) DIRECT TYPE OF CREEL AVAILABLE (PARALLEL,MAGAZINE,V CREEL) PARALLEL NO OF ENDS/BEAM TOTAL ENDS - 11650 NO OF BEAMS IN THAT PARTICULAR RUNNING SET 647 X 14, 648 X 4 : 18 WARP BEAM WARPING SPEED ( IN RPM) 400 MPM WARPING BEAM TENSION 200 PSI WARPING FLANGE WIDTH 72.5 " WARPING BEAM DIAMETER 700 MM 3 SIZE MIX PREPARATION WATER TDS ( IN PPT) 960 PPM 29www.angelstarch.com
  • 30. TRIAL REPORT – 2 Con..SIZE RECEIPE PRODUCT NAME QUANTITY PRODUCT BATCH NO 540 PRODUCT PROCESS NO ……………………………. 1 WATER LEVEL 750/725 ( in ltrs ) 2 ECOTEX SL100 100 (in kgs) 3 ALTEXBOND CO 25 5 (in kgs) 4 FIBRE SOFT 12 5 (in kgs) 4 COOKING METHOD : PRE MIXING DONE - 10MINITS OPEN COOKING ………………….. COOKING TEMP 130*C COOKING PRESSURE …………………PSI PRESSURE COOKING 40 (IN MIN) RETAINING TIME 15 (IN MIN) Prepared liquor 1860 Lit condensation APP - 13 TO 15 % Concerntration 13.5 % Consumed volume 1460 Lit., Refractometer ( RF ) 10 % Warp Net wt., 1436.5 kg VISCOSITY -SITRA CUP(6mm hole) 4.50 Secs Normal Size Pick- up 6.5 TO 7 % 5 SIZING MACHINE PARAMETERS NO OF SIZING MACHINES ONE TYPE OF SIZING MACHINE SEMI AUTOMATIC MAKE OF SIZING MACHINES HITECH - ENGINEERING NO OF DRYING CYLINDERS 9 NUMBERS OF SIZE BOXES AVAILABLE 2 NO OF SIZE BOXES USED 2 30www.angelstarch.com
  • 31. TRIAL REPORT – 2 Con.. SIZE BOX APPLICATION (IE., 1*DIP, 2*SQUEEZE) 1 DIP, 2 SQUEEZE SHORE HARDNESS OF THE SQUEEZE ROLLER ( S ) SQUEEZE PRESSURE NORMAL / CRAWLING SPEED 10 PSI / 10 PSI LIQUOR TEMPERATURE IN THE SIZE BOX 90 ºC TEMPERATURE OF DRYING CYLINDERS: No1:120 ºC; No 2: 120 ºC; No 3:120 ºC; No 4: 120 ºC; No 5:110 ºC; No 6: 110 ºC; No 7: 110 ºC; No 8:100 ºC; No 9: 100 ºC; No10: …....…; No 11: …....…; RESIDUAL MOISTURE CONTENT ( YARN MOISTURE ) 7 AFTERWAXING UNIT ( E.G. ONLY COLD , HOT POSSIBLE ) PROVIDED - BUT NOT IN USE SPEED OF SIZING MACHINE (20 TO 65 MPM ) WEAVERS BEAM WIDTH 59.5" TENSION ( FEED / WINDING ) PIV MANUAL PRESS ROLL PRESSURE 30 PSI COMBING METHOD BY MANUAL 6 OBSERVATIONS ON SIZE MIX DURING TRIAL FOAMING FEW FLOATING OF PARTICLES FOUND IF ANY NO CONSISTENT VISCOSITY OF SIZE MIX DURING SIZING STABLE VISCOSITY (in Ford Cup -6mm Hole /SITRA Cup 6mm Hole/BTRA CUP(4mm hole) AFTER 1 Hr 4.50 Secs; AFTER 2 Hrs 4.50 Secs; AFTER 3 Hrs4.50 Secs AFTER 4 Hrs 4.60 Secs; AFTER 5 Hrs 4.50 Secs; AFTER 6 Hrs 4.50 Secs 31www.angelstarch.com
  • 32. TRIAL REPORT – 2 Con..SOLID CONTENT STABILITY: AFTER 1 Hr: 10.0 %; AFTER 2 Hrs: 10.0 %; AFTER 3 Hrs: 10.0 % AFTER 4 Hrs: 10.0 %; AFTER 5 Hrs: 10.0 %; AFTER 6 Hrs: 10.0 % 7 OBSERVATIONS OF YARN DURING SIZING TRIAL No of Lapers/Breaks in Warp Beam/Sow Box Area / Cylinders / AREA SOWBOX-3, WARPBEAM - 4 No of Comb Break Stretch NIL Sticking on Cylinders NO Droppings VERY LEAST Leasing on LEASING ZONE FREELY Leasing Frequency THREE BEAMS ONCE DISTANCE OF LEASING PLACE OF YARN FROM LEASING ROD / 2 Inches / 3 Inches / 4 inches (Approx) APP 2" 8 WEAVING TYPE OF LOOM (POWERLOOM, AUTOLOOM, SHUTTLESS) SHUTTLESS MAKE OF WEAVING MACHINE SULIER PU SPEED OF WEAVING MACHINE IN PPM (RPM) 220 TO 240 PPM NOMINAL WIDTH / CLOTH WIDTH 118" TO 119" WEAVING ROOM CLIMATE ( MIN. /MAX.) TEMPERATURE……………0 C, RELATIVE HUMIDITY……………..% 9 TRIAL CONDUCTED BY : Mr.S.SUTHAKARAN ( ASST.TECH. MANAGER ) Mr.C.THANGAVEL (MARKETING EXECUTIVE) 32www.angelstarch.com
  • 33. For more info Log on to www.angelstarch.com Stay Connected on Contact us: H-19, 1st Floor, Periyar Nagar, Erode-638009, Tamilnadu, India. PH: +91-424-2272728 / 2272612 FAX: +91-424-2273436 Mail :enquiry@angelstarch.com / angelstarch@gmail.com 33www.angelstarch.com