Expansion Of The Cape Town Container Terminal
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Presented by: Magenthran Ruthenavelu at the 2009 Railways and Harbours Conference in Cape Town.
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Expansion Of The Cape Town Container Terminal
- 1. Railways and Harbours Conference March 2009 Expansion of the Cape Town Container Terminal
- 2. EXPANSION OF THE CAPE TOWNEXPANSION OF THE CAPE TOWN CONTAINER TERMINALCONTAINER TERMINAL Presentation Structure 1. Port Orientation 2. Status Quo – Port Characteristics 3. The Need for Capacity Expansion 4. Options Considered & Approved Scheme 5. CTCT Expansion – Construction Aspects
- 3. Cape Town
- 4. • FIGURE II Main breakwater V&A Waterfront Duncan Dock Ben Schoem an Dock C ontainerTerm inal Cape Town Container Terminal Orientation
- 5. Cape Town Container Terminal Orientation
- 6. 2. Status Quo – Port Characteristics Cape Town Container Terminal
- 7. • Infrastructure Characteristics • Basin at depth -14m CD Port • Quay length: 1372m (5 berths at various depths) • Type of quay construction: Block Wall • Original design vessel: 2500 TEU vessel, Draft = 11.7m, length = 270m, beam = 31.8m • Terminal Characteristics • Straddle carrier operation • Stack area: • concrete paving with approx. 11,000 ground slots (function of stack height), • reefer points of 1,600 • Ship to Shore Cranes: • Number = 6 and relatively old • Constraint = reach, height, lifting capacity, availability of spares & end of economic lifespan • Yard equipment • Straddle Carriers & Haulers/Trailers • Above average age • Limited stack height Cape Town Container Terminal Existing Characteristics
- 8. G.P. Reefer MT Cape Town Container Terminal Existing Layout
- 9. 3. The Need for Capacity Expansion Cape Town Container Terminal
- 10. TEUThrough-Put(‘000) CTCT TEU Forecast - 250 500 750 1,000 1,250 1,500 1,750 2,000 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 CTCT (Historical) Capacity Projected Demand 8% Projected Demand 10% Cape Town Container Terminal The Need for Expansion
- 11. 4. Options Considered & Approved Scheme Cape Town Container Terminal
- 12. Fundamental capacity constraints: • Stack area – insufficient stacking space • STS Cranes – needs replacement • Yard equipment – cannot cope with current & projected volumes Cape Town Container Terminal Expansion Options Considered Options for capacity growth: A. Reclamation option within port (Quay 501/502) B. Stack capacity in Port Industrial Park Site C. Reclamation option within port (Duncan Dock) D. Seaward reclamation
- 13. • 300m seaward reclamation for additional stacks • STS crane replacement (6 off) • Yard equipment replacement (straddle carriers + haulers/trailers) • Reshuffling of stacks & increase in reefer points Extensive delays in completing EIA and obtaining successful RoD. Needed to expedite an alternate solution in order to bring additional capacity on line to suit immediate demand. Cape Town Container Terminal Preferred Option: Reclamation
- 14. Reconfiguration Basin Deepening Container Handling Equipment Quay Refurbishment Cape Town Container Terminal Alternative Option: Reconfiguration
- 15. • CTCT development structured in 3 phase approach • Phase 1 & 2 capex approved (R4.2b) • Phase 3 future concept Cape Town Container Terminal Approved Expansion Scheme
- 16. • Berth Capacity • Quay refurbishment (deck on piles) • Increase berth depths to 15.5m below Chart Datum • Design vessel: TEU = 6000, LOA =350m, Beam = 45m, Draft = 14.0m • STS Crane Capacity • Replace existing cranes (6) with Super Post Panamax size • Increase cranes (+2) to match increased stack capacity • Yard Equipment Capacity • Convert from Straddles to RTGs • To allow future capacity increases to match berths • Stack Capacity • Demolition of non-essential infrastructure • Increase stacking foot print with more dense stacking • Efficiency Improvements • Truck Staging Area • PIP Site Bridge • Comms & Instrumentation (including Gate Automation & CCTV) • Standardisation of Operational System (NAVIS) • Entrance / exit modifications Cape Town Container Terminal Approved Expansion Scheme
- 17. Cape Town Container Terminal Quay Refurbishment & Berth Deepening
- 18. Cape Town Container Terminal Reconfiguration
- 19. 6. CTCT Expansion – Construction Aspects Cape Town Container Terminal
- 20. Cape Town Container Terminal Construction
- 21. Quay Refurbishment & Berth Deepening • Deepen basin (-15.5m CD) • Dredging 1.23 million m3 of sand, clay & rock • New front crane rail beam on piles • Suspended reinforced concrete deck Cape Town Container Terminal Quay Refurbishment & Berth Deepening
- 22. Trailing Suction Hopper Dredger (Gefion R) dredging in Ben Schoeman Basin Disposal of dredged material at approved offshore disposal site Cape Town Container Terminal Soft Dredging
- 23. Drilling & blasting of rock Cape Town Container Terminal Pre-treatment of Rock
- 24. Lifting of split hopper bargeArrival of dredging spread on combi vessel - comprising backhoe dredger & 2 split hopper barges Cape Town Container Terminal Rock & Hard Dredging
- 25. Backhoe commences dredging Installing backhoe spud legs Cape Town Container Terminal Rock & Hard Dredging
- 26. Dredged rock in barge awaiting disposal Dredging of rock Cape Town Container Terminal Rock & Hard Dredging
- 27. Completed pile casingWelding of steel pile casings Cape Town Container Terminal Quay Refurbishment: Piling
- 28. Pitching of pile casing into piling frame / access platform Lifting of steel pile casing Cape Town Container Terminal Quay Refurbishment: Piling
- 29. Pitched pile and application of vibrating piling hammer Cape Town Container Terminal Quay Refurbishment: Piling
- 30. Drilling of rock socket using wirth drill rig & placing of drill string Cape Town Container Terminal Quay Refurbishment: Piling
- 31. Fabricating of reinforcing cage and placement Cape Town Container Terminal Quay Refurbishment: Piling
- 32. Tremie concreting of socket Placing of temporary bracing, precast concrete pile collars and air lifting to clear drilled socket Cape Town Container Terminal Quay Refurbishment: Piling
- 33. Culemborg batching plant and precast yard Cape Town Container Terminal Quay Refurbishment: Precasting
- 34. Precasting of transverse beams Preparation work on quayside rebates Cape Town Container Terminal Quay Refurbishment: Precasting
- 35. Placing of precast units Cape Town Container Terminal Quay Refurbishment: Precasting
- 36. Cape Town Container Terminal Quay Refurbishment: Precasting
- 37. Cape Town Container Terminal Quay Refurbishment: Precasting
- 38. Cape Town Container Terminal Quay Refurbishment: Basic Stabilisation
- 39. Cape Town Container Terminal Quay Refurbishment: Quay Furniture
- 40. Area 370, 380 and 390 not included in scope Stack area – Sectional completions
- 41. Cape Town Container Terminal Reconfiguration: Rubber Tyred Gantries
- 42. Cape Town Container Terminal Reconfiguration: Non-Stack Areas
- 43. Cape Town Container Terminal Reconfiguration: Non-Stack Areas
- 44. Cape Town Container Terminal Current Status of Construction
- 45. Cape Town Container Terminal Current Status of Construction
- 46. Cape Town Container Terminal Current Status of Construction
- 47. Aerial Photos by Aerial Perspective: www.aerialphoto.co.za Cape Town Container Terminal Current Status of Construction
- 48. Cape Town Container Terminal THANK YOU!
Notes de l'éditeur
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