4. 1. MANPOWER DETAIL:
Sr. No. Father's Name Trade Shift
1 Amer Siddiq Project Incharge Day/Night
2 Mohammad Jamil Supevervisor Day
3 Haq Nawaz Supevervisor Night
4 Sher Muhammad Instr. Fitter Night
5 Abdul Rasheed Instr. Fitter Night
6 M Yameen Instr. Fitter Day
7 M Sadiq Instr. Fitter Day
8 M Ramzan Instr. Fitter Day
9 Basheer Ahmad Instr. Fitter Day
10 M Aslam Instr. Fitter Day
11 Abdul Hameed Instr. Fitter Night
Sagheer ahmad Sajid
M Ilyas
M Tariq
Name
Ramiz Siddiq
Sajid Tanveer
Sajjad ahmad
Overhauling and Calibrations Of
Control Valves
Abdul Rehman
Saeed Ahmad
Jalal Uddin M Akbar
M Shafiq
Aamir Usman
M Khalid
11 Abdul Hameed Instr. Fitter Night
12 Ali Hassan Instr. Fitter Night
13 Riasat Ali Instr Tech Day
14 Maqbool Ahmad Instr Tech Day
15 Ghulam Akbar Instr Tech Day
16 Amman Ullah Instr Tech Day
17 Mohammad Bashir Instr Tech Night
18 Ghulam Hussain Instr Tech Night
19 Mushtaq Ahmad Instr Tech Night
20 Helper Night
21 Abdul Sattar Helper Day
22 Abdul Wahid Helper Day
23 Iftikhar Husain Helper Day
24 M Yousaf Helper Day
25 Mohammad Nazir Helper Night
26 M Alamgir Helper Day
27 Mushtaq Ahmad Helper Night
Mohammad Ali
M Umer
Mohammad Muddasar
Hafiz Adnan Hussain
Mohmmmad Mubasher
Amjad Mubeen
Anees Sattar
M Shoaib
M Zubair
M Adil
Mohammad Umair Riasat
Mohammad Abid Naeem
Abul Sattar
Irfan Ullah
Iftikhar Ahmad
M Shafiq
Aamir Usman
Page 1 of 59
5. 2. ORGANOGRAM:
Day Shift Night Shift
Team 1 Team 2 Team 3
Ramiz Siddiq
(Project Incharge)
Mohamad Tariq
(Instr. Fitter)
Saeed Ahmad
(Instr. Fitter)
Mohammad Ilyas
(Instr. Fitter)
M Shoaib
(Helper)
Umari Riasat
(Instr. Technician)
M Adil
(Helper)
Overhauling and Calibrations Of
Control Valves
Sajid Tanveer
(Instrument Supervisor)
Abdul Sattar
(Instr. Technician)
Abid Naeem
(Instr. Technician)
Irfan Ullah
(Instr. Technician)
Abdul Rehman
(Instr. Fitter)
Jallal Uddin
(Instr. Fitter)
Anees Sattar
(Helper)
Team 1 Team 2 Team 3
Mohammad Shafiq
(Instr. Fitter)
M Shoaib
(Helper)
M Adil
(Helper)
Hafiz Adnan
(Instr. Technician)
Sajjad Ahmad
(Instrument Supervisor)
Amjad Mubeen
(Helper)
Mohamamd Ali
(Helper)
Sagheer Ahmad
(Instr. Fitter)
M Umer
(Helper)
Hafiz Iftikhar
(Instr. Technician)
M. Muddassar
(Helper)
Aamir Usman
(Instr. Fitter)
Mohammad Khalid
(Instr. Fitter)
Anees Sattar
(Helper)
M. Mubasher
(Instr. Technician)
Page 2 of 59
6. 3. TOOLS USED:
Screw Drivers (Star Set)
Allen Key Set (Star, mm, inch)
Side Cutters
Monkey Pliers
Combination Pliers
Nose Pliers
Open End & Ring Spanner Sets
Needle File Set
Files (Round, Half Round and Flat)
Stacking Spanner Set (26-50mm)
Hammers (Rubber, Wooden, Brass & MS)
Overhauling and Calibrations Of
Control Valves
Sr. No. Tools & Equipment
1
2
3
4
5
6
7
8
9
10
11
12
A. Used For Overhauling
Hammers (Rubber, Wooden, Brass & MS)
Lifting Belts & D-Shackles
Vernier Caliper
Digital Multimeter
HART Communicator
mAmp Source
DC Source
Pressure Guage
Air Regulator
5
6
1
2
3
4
B. Used For Calibration
11
12
13
Page 3 of 59
8. 5. DAILY PROGRESS LOG:
Sr # Tag No. Activities Date Shift D/N
Cleaning, Oiling and Polishing
Found resetting device faulty
Found tyflon inside body
Pnumatic Relay Checked
Calibrated
Sent for Hydro testing
Cleaning, Oiling and Polishing
Found Valve ball stuck
Calibrated
Sent for Hydro testing
Cleaning, Oiling and Polishing
Air leak test of actuator was found OK
Hand jack was made smooth by servicing
Calibrated
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Overhauling
3 11-HV-2011 27-4-16 Night
Day
4 27-4-16 Night
1 27-4-1611-XV-2011B
2 27-4-16 Day11-XV-2011A
11-FV-2048
Overhauling and Calibrations
Of Control Valves
Overhauling
Calibrated
Sent for Hydro testing
Cleaning, Oiling and Polishing
Overhauling Started
Cleaning, Oiling and Polishing
Removing & Cleaning Positioner
Removing & Cleaning Limit Switches
Overhauling
Found leakage in Cylinder
Cleaning, Oiling and Polishing
Overhauling
Cleaning, Oiling and Polishing
Overhauling Started
Cleaning, Oiling and Polishing
Overhauling Started
Cleaning, Oiling and Polishing
Overhauling Started
Valve body sent for machining
Cleaning, Oiling and Polishing
Overhauling
Calibrated
Sent for Hydro testing
Cleaning, Oiling and Polishing
Overhauling
Sent Actuator Stem for machining
Calibrated
Sent for Hydro testing
7 28-4-16 Day10-FV-1801
28-4-16
28-4-16
Day
Day
Night
4 27-4-16 Night
6 28-4-16 Day
5 27-4-16 Night
11-FV-2048
11-FV-2030
11-FV-2011
28-4-16
8
9
10
11-PV-2046B
11-FV-2033
10-LV-1018
Night
Night
11
12
28-4-16
28-4-16
11-PV-2027
11-FV-2030
Page 5 of 59
9. 5. DAILY PROGRESS LOG:
Sr # Tag No. Activities Date Shift D/N
Day1 27-4-1611-XV-2011B
Overhauling and Calibrations
Of Control Valves
Cleaning, Oiling and Polishing
Removing & Cleaning of Positioner
Removing & Cleaning of Limit Switch
Overhauling
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Overhauling
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Valve Body returned from Machining
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
15 29-4-16 Day
14 29-4-16 Day
13 29-4-16 Day11-FV-2011
11-FV-2033
11-HV-3022
29-4-16 Night16
17
10-LV-1018
29-4-16 Night
11-FV-2026
Cleaning, Oiling and Polishing
Overhauling
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Overhauling
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Cleaning, Oiling and Polishing
Overhauling Started
Cleaning, Oiling and Polishing
Overhauling
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Overhauling
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Overhauling
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Air leak test ok
Overhauling Started
19
18
17
29-4-16 Night
20
21 30-4-16 Day
Day30-4-1622
23
29-4-16 Night
29-4-16 Night
29-4-16 Night
11-FV-2026
11-FV-2076
11-XV-2027
10-LV-2018
11-PV-7498
11-FV-1801
30-4-16 Day
24 30-4-16 Day
11-PV-2046B
11-PV-7109
Page 6 of 59
10. 5. DAILY PROGRESS LOG:
Sr # Tag No. Activities Date Shift D/N
Day1 27-4-1611-XV-2011B
Overhauling and Calibrations
Of Control Valves
Cleaning, Oiling and Polishing
Air Leak test ok
Overhauling
Valve Seat Missing, New installed
New Lock relay installed
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Overhauling
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Overhauling Started
Cleaning, Oiling and Polishing
Air Leak test ok
Overhauling
Night26 30-4-16
27 30-4-16 Night
25 30-4-16 NightPIC-611V
LIC-611A
11-FV-7010
28 01-5-16 Day11-PV-3015B
Overhauling
Servicing of hand wheel
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Removing & Cleaning of Positoner
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Overhauling Started
Cleaning, Oiling and Polishing
Air Leak test ok
Overhauling
Found Leakage in Pneumatic relay
Fixed Pneumatic realy
Calibration
Sent for Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Overhauling Started
29 01-5-16 Day
30 01-5-16 Day
28 01-5-16 Day11-PV-3015B
11-PV-1021A
11-XV-2027A
32 01-5-16 Day
33 01-5-16 Night
31 01-5-16 Day11-XV-2027C
11-PV-7109
11-FV-7010
34 01-5-16 Night11-FV-3021B
Page 7 of 59
11. 5. DAILY PROGRESS LOG:
Sr # Tag No. Activities Date Shift D/N
Day1 27-4-1611-XV-2011B
Overhauling and Calibrations
Of Control Valves
Cleaning, Oiling and Polishing
Air Leak test ok
Found valve not 100% opening
Positioner Dismantled
Overhauling
Sent body for machining
Hydrotest Failed @2400psi
Bench Set readjusted
Valve stem readjusted
Calibrated
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Cleaning, Oiling and Polishing
Air Leak test ok
Sent body for machining
Hydrotest Failed
02-05-16 Day
38 02-05-16 Day
39 02-05-16 Night
35 02-05-16 Day
Day02-05-1636
37
11-LV-3026D
10-FV-1801
11-FV-3022
11-LV-5010A
11-FV-7010
Hydrotest Failed
Found Valve Positioner faulty
Found Pneumatic Relay faulty
Fixed pneumatic relay and reinstalled
Calibrated
Sent For Hydrotesting
Overhauling
Air Leak test ok
Sent seat, cage and stem for machining
Calibrated
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Overhauling
Calibration Started
Cleaning, Oiling and Polishing
Air Leak test ok
Calibrated
Sent For Hydrotesting
Received Body from machining
Overhauling
44 10-FV-1003 Cleaning, Oiling and Polishing 03-05-16 Day
Cleaning, Oiling and Polishing
Air Leak test ok
Overhauling
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
41 02-05-16 Night
39 02-05-16 Night
40 02-05-16 Night
42 03-05-16 Day
43 03-05-16 Day
45 03-05-16 Day
Day03-05-1646
11-LV-3026D
11-LV-5010A
11-LV-5010B
11-FV-7010
11-FV-3021B
11-FV-3022
10-HV-1012
Page 8 of 59
12. 5. DAILY PROGRESS LOG:
Sr # Tag No. Activities Date Shift D/N
Day1 27-4-1611-XV-2011B
Overhauling and Calibrations
Of Control Valves
Calibration
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Sent seat, cage and stem for machining
49 10-HV-1008 Flange Opened 03-05-16 Night
Cleaning, Oiling and Polishing
Air Leak test ok
Sent seat, cage and stem for machining
Overhauling
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Overhauling
Calibration
Sent For Hydrotesting
Cleaning, Oiling and Polishing
11-TV-300452 04-05-16 Day
48 03-05-16 Night
47 03-05-16 Night
50 04-05-16
04-05-16 Day
Day
51
11-FV-3022
11-PV-7109
11-LV-5010B
10-PV-1021A
Cleaning, Oiling and Polishing
Air Leak test ok
Bench Set was found
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
Seat and plug were sent for machining
All gaskets replaced
Diapharm was found torned
Diapharm replaced
Calibrated
Sent for Hydrotesting
56 05-05-16 Day
11-HV-2071A55 05-05-16 Day
11-TV-300452 04-05-16 Day
54 04-05-16 Night
Night04-05-1653 11-LV-3026D
11-HV-2011A
11-PV-1048
Page 9 of 59
13. 5. DAILY PROGRESS LOG:
Sr # Tag No. Activities Date Shift D/N
Day1 27-4-1611-XV-2011B
Overhauling and Calibrations
Of Control Valves
Received seat, cage and stem from machining
Seat gasket replaced
Body gaskets replaced
Air leak test of actuator was found OK
Calibrated
Sent for Hydro testing
Cleaning, Oiling and Polishing
Air Leak test ok
Positioner Dismantled
Cleaning, Oiling and Polishing
Air Leak test ok
Bench Set was found
Cleaning, Oiling and Polishing
Air Leak test ok
Overhauling of body and actuator
Seat and plug were sent for machining
Cleaning, Oiling and Polishing
60 06-05-16 Day
06-05-1610-HV-100961 Day
11-PV-710957 05-05-16 Night
11-LV-3011A58 05-05-16 Night
05-05-16 Night11-LV-3011B59
19-FV-9002
Cleaning, Oiling and Polishing
Air Leak test ok
Outer diapharm of actuator was disassembled
Bench Set was found
Cleaning, Oiling and Polishing
Air Leak test ok
Plug, seat and cage were sent for machining
Cleaning, Oiling and Polishing
Air Leak test ok
Diapharm was found Ok
Overhauling of body and actuator
O-rings replaced
Seat, plug sent for machining
All gaskets replaced
Calibrated
Sent For Hydrotesting
Body gaskets replaced
Calibrated
Sent for Hydro testing
Received Plug, seat and cage from machining
All three gaskets of valve replaced
Gland packing was replaced
Calibrated
Sent for Hydro testing
Received Plug, seat and cage from machining
Gaskets were replaced
Gland packing was replaced
67 10-HV-1009 Plug and gland packing were removed 07-05-16 Day
11-LV-3011B65 06-05-16 Night
11-LV-3011A66 06-05-16 Night
19-FV-9001A63 6-5-16 Day
64 06-05-16 Night
06-05-1610-HV-100961 Day
62 06-05-16 Day
19-FV-9002
11-LV-3011B
Page 10 of 59
14. 5. DAILY PROGRESS LOG:
Sr # Tag No. Activities Date Shift D/N
Day1 27-4-1611-XV-2011B
Overhauling and Calibrations
Of Control Valves
Received Plug, seat and cage from machining
Bench Set readjusted
Calibration
Sent for Hydro testing
Cleaning, Oiling and Polishing
Plug, seat and cage were sent for machining
Tubing was readjusted
Calibrated
Sent for Hydro testing
Cleaning, Oiling and Polishing
Air Leak test ok
Positioner was removed for cleaning
Diapharm was found ok
Calibrated
Sent For Hydrotesting
Cleaning, Oiling and Polishing
Air Leak test ok
68 11-LV-3011B 07-05-16 Day
10-LV-100772 08-05-16 Day
69 11-HV-1008 07-05-16 Day
11-LV-3011A70 07-05-16 Day
11-PV-749871 08-05-16 Day
Air Leak test ok
Calibration was tested and found ok
Scratches were found on valve stem
Removed scratches by filing and embre paper
Air Leak test ok
Sent For Hydrotesting
Actuator was reopened
Overhauling of body and actuator
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
Cleaning, Oiling and Polishing
Air Leak test ok
Calibration
10-LV-100772 08-05-16 Day
73 10-HV-1009 08-05-16 Day
11-TV-547677 10-05-16 Night
78 11-HV-1032B 10-05-16 Night
09-05-16 Day11-FV-202874
11-LV-205575 09-05-16 Night
11-TV-548276 10-05-16 Day
Page 11 of 59
15. CLIENT DATE: 27-04-2016
PROJECT DOC.NO. CV-E-001
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-XV-2011A SERVICE: Process Air SIZE: 12"
AREA: AMM-3 FLANGE TYPE: Flanged
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
27-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Valve ball was stuck.
2. Cleaning, oiling and polishing the vlave ball.
FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
87 psi
VALVE BENCH SET
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 12 of 59
16. CLIENT DATE: 27-04-2016
PROJECT DOC.NO. CV-E-002
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-2048 SERVICE: Process Air SIZE: 8-/-4-/-8"
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
27-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Actuator O-rings were replaced.
2. Pug and seat were sent for machining.
3. All gaskits were replaced.
4. Overhauling
5. Calibrated
6. Sent for Hydrotesting
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 13 of 59
17. CLIENT DATE: 27-04-2016
PROJECT DOC.NO. CV-E-003
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-HV-2011 SERVICE: Process Air SIZE: 8 "
AREA: AMM-3 FLANGE TYPE: RF 125 AARH
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Actuator was found stuck.
2. Air leak test of actuator was found OK
3. Hand jack was made smooth by servicing
4. Calibrated
5. Sent For Hydrotesting
DATE
27-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 14 of 59
18. CLIENT DATE: 27-04-2016
PROJECT DOC.NO. CV-E-004
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-XV-2011B SERVICE: Process Air SIZE:
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
27-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Tyflon Seat seal was damaged.
2. Found air leakage in resetting device.
3. Tyflon seat seal replaced.
4. Resetting device O-Rings were replaced
5. Calibrated
6. Sent for hydrotesting
VALVE BENCH SET FAIL SAFE ACTION
Open
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 15 of 59
19. CLIENT DATE: 27-04-2016
PROJECT DOC.NO. CV-E-005
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-2030 SERVICE: Process Air SIZE: 10 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
27-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Overhauling of actuator and body.
2. Actuator Stem was sent for machining.
3. Actuator Gasket replaced
4. Gland packing replaced.
5. Calibration
6. Sent for hydrotesting
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 16 of 59
20. CLIENT DATE: 28-04-2016
PROJECT DOC.NO. CV-E-006
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-2011 SERVICE: Process Air SIZE: 12 "
AREA: AMM-3 FLANGE TYPE: RF-125 AARH
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
28-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Found air leakage in cylinder
2. Overhauling of Actuator
3. O-rings required relacements, tyflon was wound due to inavailablity.
4. Found a embosed spot on piston
5. Removing and cleaning of positioner
6. Removing and cleaning of Actuator
7. Feedback link plate gaskets replaced
8. Calibration
9. Sent for hydrotesting
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 17 of 59
21. CLIENT DATE: 28-04-2016
PROJECT DOC.NO. CV-E-007
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 10-FV-1801 SERVICE: Process Air SIZE: 24 "
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
28-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Removing and Cleaning of Positioner
2. Overhauling of Actuator
3. Plug was sent for machining
4. Gland packing replaced
5. Seals replaced
6. Found a embosed spot on piston.
7. Calibrated
8. Sent for hydrotesting
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 18 of 59
22. CLIENT DATE: 28-04-2016
PROJECT DOC.NO. CV-E-008
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-2033 SERVICE: Process Air SIZE: 6 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
28-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Overhauling of Actuator
2. Overhauling of Body
3. Seat seals replaced
4. Gland packing replaced
5. Vapour Seals replaced
6. Actuator O-rings replaced
7. Inner and outer plug seals replaced
8. Calibrated
9. Sent for Hydrotesting
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
30
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 19 of 59
23. CLIENT DATE: 28-04-2016
PROJECT DOC.NO. CV-E-009
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-PV-2046A SERVICE: Process Air SIZE: 3 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
28-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Overhauling of actuator
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
40
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 20 of 59
24. CLIENT DATE: 28-04-2016
PROJECT DOC.NO. CV-E-010
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-PV-2027 SERVICE: Process Air SIZE:
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
28-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Overhauling of Actuator
2. Overhauling of Body
3. Seat, Plug and cage were sent for machining
4. Seat seals replaced
5. Gland packing replaced
6. Body and seat gasket replaced
7. Actuator O-rings replaced
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 21 of 59
25. CLIENT DATE: 29-04-2016
PROJECT DOC.NO. CV-E-011
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 10-LV-1018 SERVICE: Process Air SIZE: 4 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
29-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Found Leak test of actuator OK
2. Overhauling of Actuator
3. Overhauling of Body
4. Body was sent for machining
5. Seat seals replaced
6. Body gasket replaced
7. Actuator O-rings replaced
8. Gland packings replaced
9. Calibrated
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 22 of 59
26. CLIENT DATE: 29-04-2016
PROJECT DOC.NO. CV-E-012
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-HV-3022 SERVICE: Process Air SIZE: 8 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
29-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Air Leak check of actuator was found OK
2. Calibrated
3. Sent for Hydrotesting
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
60
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 23 of 59
27. CLIENT DATE: 29-04-2016
PROJECT DOC.NO. CV-E-013
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-2026 SERVICE: Process Air SIZE: 8 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
29-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Overhauling of Body
2. Overhauling of Actuator
3. Seat and plug were sent for machining
4. Plug seal ring (carbon) was repalced.
5. Inner and outer seals were replaced
6. Gland packing replaced
7. Calibrated
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 24 of 59
28. CLIENT DATE: 29-04-2016
PROJECT DOC.NO. CV-E-014
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-2076 SERVICE: Process Air SIZE: 4 "
AREA: AMM-3 FLANGE TYPE: RTJ Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
29-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Overhauling of body
2. Overhauling of actuator
3. Inner and outer seals replaced
4. Gland packing replaced
5. O-rings replaced
6. Calibrated
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 25 of 59
29. CLIENT DATE: 29-04-2016
PROJECT DOC.NO. CV-E-015
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-XV-2027 SERVICE: Process Air SIZE: 4 "
AREA: AMM-3 FLANGE TYPE: RTJ Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
29-04-2016
EXECUTED BY
Umair Riasat
(Instrument Technician)
1. Air leak test of actuator was found OK
2. Overhauling of actuator
3. Overhauling of body
4. Seat, Plug and Cage were machined
5. Seat seals replaced
4. Gland packing replaced
5. Body and seat gaskets replaced
6. Calibrated
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 26 of 59
30. CLIENT DATE: 30-04-2016
PROJECT DOC.NO. CV-E-016
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-PV-7498 SERVICE: Process Air SIZE: 12 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
30-04-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
1. Diapharm was stretched and torn from nut & bolts holes at circumference.
2. Overhauling of actuator
3. Actuator seals replaced
4. Diapharm replaced
5. Calibrated
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
58
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 27 of 59
31. CLIENT DATE: 30-04-2016
PROJECT DOC.NO. CV-E-017
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-PV-2046B SERVICE: Process Air SIZE: 6-/-3-/-6
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
30-04-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
1. Overhauling of actuator
2. Plug and seat ring polished
3. Seat gaskets changed
4. Body gaskets replaced
5. Gland packing replaced.
6. O-rings of actuator replaced.
7. Calibrated
8. Sent for Hydrotesting
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 28 of 59
32. CLIENT DATE: 30-04-2016
PROJECT DOC.NO. CV-E-018
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-PV-7109 SERVICE: Process Air SIZE: 12 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
30-04-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
1. Air leak test of actuator was found OK
2. Valve bonut was stuck with actuator yoke, heated and hammered to get them separated.
3. Overhauling of body
4. Plug, Seat and Cage were sent for machining
5. Inner and outer body gaskets were replaced
6. Both rings of valve plug were replaced
7. Calibrated
8. Sent for Hydrotesting
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
60
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 29 of 59
33. CLIENT DATE: 30-04-2016
PROJECT DOC.NO. CV-E-019
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: PIC-611V SERVICE: Process Air SIZE:
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
30-04-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
1. Valve seat was not found during disassembly
2. Lock relay was not working
3. Seat and plug were sent for machining
4. Air Leak test of Actuator was found OK
5. Overhauling of Valve body
6. Seals replaced
7. Lock relay replaced
8. Calibrated
9. Sent for Hydrotesting
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 30 of 59
34. CLIENT DATE: 30-04-2016
PROJECT DOC.NO. CV-E-020
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: LIC-611A SERVICE: Process Air SIZE:
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
DATE
30-04-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
1. Air leak test of actuator was found OK
2. Overhauling of Body
3. Seals replaced
4. Gland packing replaced
5. Calibrated
6. Sent for Hydrotesting
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 31 of 59
35. CLIENT DATE: 30-04-2016
PROJECT DOC.NO. CV-E-021
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-7010 SERVICE: Process Air SIZE: 8 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
Flowtronix (Pvt) Ltd.
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leakage found in Pneumatic relay of positioner
2. Overhauling of Body
3. Overhauling of Actuator
4. Actuator O-rings replaced
5. Body gaskets replaced
6. O-rings of pneumatic relay replaced
7. Calibrated
8. Sent for Hydrotesting
DATE
30-04-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
FAIL SAFE ACTIONSUPPLIED PRESSUREVALVE BENCH SET
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 32 of 59
36. CLIENT DATE: 01-05-2016
PROJECT DOC.NO. CV-E-022
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-PV-3015B SERVICE: Process Air SIZE: 20 "
AREA: AMM-3 FLANGE TYPE: RF-125 AARH
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Handwheel was found stucking while rotating either way.
2. Overhauling of actuator
3. Servicing, oiling and cleaning of handwheel
4. Calibrated
5. Sent for Hydrotesting
DATE
01-05-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 33 of 59
37. CLIENT DATE: 01-05-2016
PROJECT DOC.NO. CV-E-023
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-PV-2021A SERVICE: Process Air SIZE:
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Actuator air leak test was found OK.
2. Positioner dismantled and cleaned
3. Calibrated
4. Sent for Hydrotesting
DATE
01-05-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 34 of 59
38. CLIENT DATE: 01-05-2016
PROJECT DOC.NO. CV-E-024
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-XV-2027A SERVICE: Process Air SIZE: 12 "
AREA: AMM-3 FLANGE TYPE: Flanged
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Valve ball was not smoothly opening and closing.
2. Air leak test of actuator was found OK
3. Polishing, oiling and cleanig of valve ball was done untill required smoothness was aquired.
4. Calibrated
5. Sent for Hydrotesting
DATE
01-05-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 35 of 59
39. CLIENT DATE: 01-05-2016
PROJECT DOC.NO. CV-E-025
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-XV-2027C SERVICE: Process Air SIZE: 12 "
AREA: AMM-3 FLANGE TYPE: Flanged
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Valve ball was not smoothly opening and closing.
2. Air leak test of actuator was found OK
3. Polishing, oiling and cleanig of valve ball was done untill required smoothness was aquired.
4. Calibrated
5. Sent for Hydrotesting
DATE
01-05-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 36 of 59
40. CLIENT DATE: 02-05-2016
PROJECT DOC.NO. CV-E-026
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-3021B SERVICE: Process Air SIZE: 16 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of Actuator was found OK
2. Overhauling of actuator
3. Overhauling of body
4. Body seals replaced
5. O-rings of actuator Replaced
6. Inner and outer body seals were replaced
7. Cage seals were replaced
8. Gland packing replaced
9. Calibration
10. Sent for Hydrotesting
DATE
02-05-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
55
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 37 of 59
41. CLIENT DATE: 03-05-2016
PROJECT DOC.NO. CV-E-027
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-LV-3026D SERVICE: Process Air SIZE: 16-/-12-/-16"
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Valve was found not opennig 100%
2. Overhauling of body
3. Positioner was readjsuted
4. Body was sent for machining
5. Calibration
6. Sent for Hydrotesting
DATE
03-05-2016
EXECUTED BY
Abid Naeem
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 38 of 59
42. CLIENT DATE: 03-05-2016
PROJECT DOC.NO. CV-E-028
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-3022 SERVICE: Process Air SIZE: 8 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air Leak test of actuator was found OK
2. Overhauling of Actuator
3. Overhauling of Body
3. Actuator O-rings replaced
4. Body gaskets replaced
5. Gland packing replaced
6. Calibration.
7. Sent for Hydrotesting
DATE
03-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 39 of 59
43. CLIENT DATE: 03-05-2016
PROJECT DOC.NO. CV-E-029
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-LV-5010A SERVICE: Process Air SIZE: 4 "
AREA: AMM-3 FLANGE TYPE: RTJ Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Overhauling of body
3. Inner and outer body seals replaced.
4. Body gaskets replaced
5. Plug seals replaced
6. Calibrated
7. Sent for Hydrotesting
DATE
03-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
50
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 40 of 59
44. CLIENT DATE: 03-05-2016
PROJECT DOC.NO. CV-E-030
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 10-HV-1012 SERVICE: Process Air SIZE: 6 "
AREA: AMM-3 FLANGE TYPE: RF 125 AARH
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Calibration
3. Sent for Hydrotesting
DATE
03-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 41 of 59
45. CLIENT DATE: 03-05-2016
PROJECT DOC.NO. CV-E-031
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 10-FV-1003 SERVICE: Process Air SIZE: 8 "
AREA: AMM-3 FLANGE TYPE: RTJ Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Calibration
3. Sent for Hydrotesting
DATE
03-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Open
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 42 of 59
46. CLIENT DATE: 04-05-2016
PROJECT DOC.NO. CV-E-032
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-LV-5010B SERVICE: Process Air SIZE: 4 "
AREA: AMM-3 FLANGE TYPE: RTJ Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Overhauling of body
3. Inner and outer body seals were replaced.
4. Body gaskets replaced
5. Plug seal replaced
6. Calibration
7. Sent for Hydrotesting
DATE
04-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
50
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 43 of 59
47. CLIENT DATE: 04-05-2016
PROJECT DOC.NO. CV-E-033
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 10-HV-1008 SERVICE: Process Air SIZE: 12 "
AREA: AMM-3 FLANGE TYPE: Lenticular
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Vlave body stud bolts were jammed with solidified urea
3. Seat, plug and cage were sent for machining.
4. Calibration
5. Sent for Hydrotesting
DATE
04-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 44 of 59
48. CLIENT DATE: 04-05-2016
PROJECT DOC.NO. CV-E-034
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-TV-3004 SERVICE: Process Air SIZE:
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Overhauling
3. Valve bench set was found
4. Calibration
5. Sent for Hydrotesting
DATE
04-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
55
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 45 of 59
49. CLIENT DATE: 05-05-2016
PROJECT DOC.NO. CV-E-035
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-HV-2071A SERVICE: Process Air SIZE: 8 "
AREA: AMM-3 FLANGE TYPE: FLG.RF(F)
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Overhauling
3. Valve bench set was found
4. Calibration
5. Sent for Hydrotesting
DATE
05-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 46 of 59
50. CLIENT DATE: 05-05-2016
PROJECT DOC.NO. CV-E-036
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 10-PV-1048 SERVICE: Process Air SIZE: 10 "
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Cleaning, Oiling and Polishing
2. Air Leak test of actuator was found OK
3. Seat and plug were sent for machining
4. All gaskets replaced
5. Diapharm was found torned
6. Diapharm replaced
7. Calibrated
8. Sent for Hydrotesting
DATE
05-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 47 of 59
51. CLIENT DATE: 05-05-2016
PROJECT DOC.NO. CV-E-037
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-2056 SERVICE: Process Air SIZE: 10 "
AREA: AMM-3 FLANGE TYPE: RTJ Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak of acutator was tested and found OK
2. Calibration was tested and found OK
3. Cleaning, oiling and polishing was done
4. Sent for Hydrotesting
DATE
05-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 48 of 59
52. CLIENT DATE: 05-05-2016
PROJECT DOC.NO. CV-E-038
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 10-HV-1009 SERVICE: Process Air SIZE: 8 "
AREA: AMM-3 FLANGE TYPE: Lenticular
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Actuator was found Leaked.
2. Dismantled single diapharm of actuator (outter most)
3. Body Overhauled
4. Calibrated
5. Sent for Hydrotesting
DATE
05-05-2016
EXECUTED BY
Adnan Hussain
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 49 of 59
53. CLIENT DATE: 05-05-2016
PROJECT DOC.NO. CV-E-039
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-LV-3011B SERVICE: Process Air SIZE: 18 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Overhauling of body
3. Plug, seat and cage were sent for machining
4. All three gaskets replaced
5. Calibrated
6. Sent for Hydrotesting
DATE
05-05-2016
EXECUTED BY
Mohammad Mubasher
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Open
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 50 of 59
54. CLIENT DATE: 05-05-2016
PROJECT DOC.NO. CV-E-040
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-LV-3011A SERVICE: Process Air SIZE: 18 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Overhauling of body
3. Valve plug, cage and seat were sent for machining
4. Cleaning, oiling and polishing were done to smoothen up the valve
5. Calibrated
6. Sent for Hydrotesting
DATE
05-05-2016
EXECUTED BY
Mohammad Mubasher
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Open
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 51 of 59
55. CLIENT DATE: 06-05-2016
PROJECT DOC.NO. CV-E-041
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 19-PV-9001A SERVICE: Process Air SIZE: 4 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Cleaning, Oiling and Polishing
2. Air Leak test of Actuator was found OK
3. Diapharm was found Ok
4. Overhauling of body and actuator
5. O-rings replaced
6. Seat, plug sent for machining
7. All gaskets replaced
8. Calibrated
9. Sent For Hydrotesting
DATE
06-05-2016
EXECUTED BY
Mohammad Mubasher
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 52 of 59
56. CLIENT DATE: 06-05-2016
PROJECT DOC.NO. CV-E-042
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 19-FV-9002 SERVICE: Process Air SIZE: 8 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Air leak test of actuator was found OK
2. Overhauling of Body
3. Overhauling of Actuator
4. Seat and plug were sent for machining
5. Body gaskets replaced
6. Calibrated
9. Sent For Hydrotesting
DATE
06-05-2016
EXECUTED BY
Mohammad Mubasher
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
40
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 53 of 59
57. CLIENT DATE: 08-05-2016
PROJECT DOC.NO. CV-E-043
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-FV-2028 SERVICE: Process Air SIZE: 4 "
AREA: AMM-3 FLANGE TYPE: RF Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Cleaning, Oiling and Polishing
2. Air Leak test ok
3. Overhauling of Body
4. Overhauling of Actuator
5. Diaphram was found OK
6. O-Rings Replaced
7. Plug and seat sent for machining
8. Gland Packing Replaced
9. Calibrated
10. Sent For Hydrotesting
DATE
08-05-2016
EXECUTED BY
Mohammad Mubasher
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 54 of 59
58. CLIENT DATE: 08-05-2016
PROJECT DOC.NO. CV-E-044
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-LV-2055 SERVICE: Process Air SIZE: 4-/-3-/-4
AREA: AMM-3 FLANGE TYPE: RTJ Flanges
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Cleaning, Oiling and Polishing
2. Air Leak test ok
3. Overhauling of Body
4. Overhauling of Actuator
5. Seat Replaced
6. Plug seal rings Replaced
7. Plug and Stem sent for machining
8. Gland Packing Replaced
9. Calibrated
10. Sent For Hydrotesting
DATE
08-05-2016
EXECUTED BY
Mohammad Mubasher
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 55 of 59
59. CLIENT DATE: 09-05-2016
PROJECT DOC.NO. CV-E-045
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-TV-5482 SERVICE: Process Air SIZE:
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Cleaning, Oiling and Polishing
2. Air Leak test ok
3. Actuator Diapharm replaced
4. Plug seal O-rings replaced
9. Calibrated
10. Sent For Hydrotesting
DATE
09-05-2016
EXECUTED BY
Mohammad Mubasher
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTION
Close
SUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 56 of 59
60. CLIENT DATE: 10-05-2016
PROJECT DOC.NO. CV-E-046
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-TV-5476 SERVICE: Process Air SIZE:
AREA: AMM-3 FLANGE TYPE:
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Cleaning, Oiling and Polishing
2. Air Leak test ok
3. Calibrated
4. Sent For Hydrotesting
DATE
10-05-2016
EXECUTED BY
Mohammad Mubasher
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 57 of 59
61. CLIENT DATE: 10-05-2016
PROJECT DOC.NO. CV-E-047
CONTRACTOR JOB NO. F-689
VALVE INFORMATON:
TAG NO: 11-HV-1032B SERVICE: Process Air SIZE: 1 "
AREA: AMM-3 FLANGE TYPE: Flanged
PHYSICAL CHECKS:
Flowtronix (Pvt) Ltd.
Overhauling and Calibrations Of
Control Valves
(Valve Record Sheet)
Engro Fertilizers Limited
Plant-II Shutdown 2016
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
TEST RESULTS:
CONDITIONS (As Found) & CORRECTIVE MAINTENANCE:
REMARKS:
This valve has been overhauled, Calibrated and Cleared for area installation.
Witnessed by Engro Valve Supvervisor : Mr. Allah Baksh
1. Cleaning, Oiling and Polishing
2. Air Leak test ok
3. Calibrated
4. Sent For Hydrotesting
DATE
10-05-2016
EXECUTED BY
Mohammad Mubasher
(Instrument Technician)
VALVE BENCH SET FAIL SAFE ACTIONSUPPLIED PRESSURE
AIR FAILURE CORRECT
PNEU./ELECT.CONN.CORRECT
PLUG+SEAT MATERIAL CORRECT
PLUG+SEAT SIZE CORRECT
POSITIONER CORRECT
BODY ARROW IN DIRECTION OF FLOW
PROCESS CONN.CORRECT
Page 58 of 59
