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EASY DRY (ED)
Refractory concrete technology:
Up to 60 % faster heat-up times.
-
EASY DRY (ED) REFRACTORY CONCRETE TECHNOLOGY.
The new concept for today and tomorrow.
During the past years, the techno-
logical and economic demands of
the global cement industry have
increased significantly. This leads
to clear specifications for our
refractory products, as required
for modern production processes.
Find out more:
www.easydry-technology.com
1©Refratechnik Cement GmbH
The new Easy Dry (ED) refractory
concretes have been developed and
tested successfully. The results in
everyday use are convincing:
•	Suitable for all static areas of the cement
­clinker production line, including kiln inlet
and outlet
•	 Applicable with all installation procedures
•	Meeting the demands for fast heat-up and
re-commissioning
•	 Significant energy savings
•	 Simple storage and easy handling
5convincing
times
EASY DRY (ED) – SIMPLY CONVINCING.
Take it easy!
Take it easy!
2©Refratechnik Cement GmbH
5convincing
times
EASY DRY (ED) – FASTER HEAT-UP.
Cement-free (ED) refractory concretes compared to cement-containing ones.
1000
Time after setting / h
Temperature / °C
0 24 48 72
in energy costs
considerable
heat-up times
faster
up to
60
Easy Dry (ED) ≤ 200 mm
Comprehensive practical tests have con-
firmed that use of the new Easy Dry (ED)
refractory concretes leads to significant
savings in time and energy.
Cement-containing refractory concretesEasy Dry (ED)  200 mm
Min. 24 hours
setting time savings
Drying and heat-up phase
3©Refratechnik Cement GmbH
1000
Time after setting / h
Temperature / °C
0 24 48 72
in energy costs
considerable
heat-up times
faster
up to
60
Easy Dry (ED) ≤ 200 mm Cement-containing refractory concretesEasy Dry (ED)  200 mm
Min. 24 hours
setting time savings
Drying and heat-up phase
EASY DRY (ED) –
Five tangible benefits.
Significant
energy savings
•	Fast re-commissioning
thanks to short installation
and drying times
•	 Minimized heat-up risks
Simple
application
•	Simple mixing with water
•	Only one component,
no additional binder
•	 No additional equipment
•	 Short installation time
•	 For all installation methods
•	Most of the mixing water
is physically bonded.
Unproblematic
storage
•	Storage time up to 2 years
•	 Insensitive single-component
system, also when stored
in winter
•	 Available in bags or big bags
4©Refratechnik Cement GmbH
Significant
energy savings
•	Fast re-commissioning
thanks to short installation
and drying times
•	 Minimized heat-up risks
Simple
application
•	Simple mixing with water
•	Only one component,
no additional binder
•	 No additional equipment
•	 Short installation time
•	 For all installation methods
•	Most of the mixing water
is physically bonded.
Unproblematic
storage
•	Storage time up to 2 years
•	 Insensitive single-component
system, also when stored
in winter
•	 Available in bags or big bags
High strength
•	Optimum ratio of strength
and elasticity
•	 Low expansion properties
•	 Less sensitive to stress
•	Optimized microstructure,
reduced water vapour pressure
•	 Use in all static areas
•	 Suitable for the nose ring
Fast drying
•	No waiting time after removal
of the formwork
•	Duration of re-commissioning
up to 70% shorter
•	Duration of heat-up phase
to operating temperature
up to 60% faster
Please see the latest data sheets for
details on products, different installa-
tion procedures, and kiln areas.
earlier
up to
re-commissioning
70
5©Refratechnik Cement GmbH
High strength
•	Optimum ratio of strength
and elasticity
•	 Low expansion properties
•	 Less sensitive to stress
•	Optimized microstructure,
reduced water vapour pressure
•	 Use in all static areas
•	 Suitable for the nose ring
Fast drying
•	No waiting time after removal
of the formwork
•	Duration of re-commissioning
up to 70% shorter
•	Duration of heat-up phase
to operating temperature
up to 60% faster
Please see the latest data sheets for
details on products, different installa-
tion procedures, and kiln areas.
earlier
up to
re-commissioning
70
EASY DRY (ED) – OUTSTANDING PROPERTIES.
Easy Dry refractory concretes and cement-containing ones.
Apart from the successful material
properties of cement-containing
refractory concretes, the new
cement-free (ED) refractory con-
cretes have been matched precisely
to the specifications of the cement
industry:
Storage and
installation
Drying and
heat-up
Apparent
porosity/alkali
resistance
Thermal
expansion
Microstructural
strength
Microstructural
elasticity
Ratio of
microstructural
strength and
elasticity
Easy Dry (ED) Cement-containing refractory concretes
Excellent
Improved
Good
Adequate
•	Adapted for all installation methods:
Wet gunning (REFRA JETCRETE®),
casting/vibrating, pumping, dry gunning
•	Insensitive to heat-up: Improved
thermomechanical strength during
the heat-up phase
•	Stress-insensitive performance
6©Refratechnik Cement GmbH
Storage and
installation
Drying and
heat-up
Apparent
porosity/alkali
resistance
Thermal
expansion
Microstructural
strength
Microstructural
elasticity
Ratio of
microstructural
strength and
elasticity
Easy Dry (ED) Cement-containing refractory concretes
Excellent
Improved
Good
Adequate
Refratechnik Cement GmbH
Rudolf-Winkel-Strasse 1
37079 Göttingen
Germany
Phone +49 551 6941 0
Fax +49 551 6941 104
cement@refra.com
www.refra.com
Ce1-195-10/2017Ce1-195-10/2017

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EASY DRY (ED) Refractory Concrete Technology

  • 1. EASY DRY (ED) Refractory concrete technology: Up to 60 % faster heat-up times. -
  • 2. EASY DRY (ED) REFRACTORY CONCRETE TECHNOLOGY. The new concept for today and tomorrow. During the past years, the techno- logical and economic demands of the global cement industry have increased significantly. This leads to clear specifications for our refractory products, as required for modern production processes. Find out more: www.easydry-technology.com 1©Refratechnik Cement GmbH
  • 3. The new Easy Dry (ED) refractory concretes have been developed and tested successfully. The results in everyday use are convincing: • Suitable for all static areas of the cement ­clinker production line, including kiln inlet and outlet • Applicable with all installation procedures • Meeting the demands for fast heat-up and re-commissioning • Significant energy savings • Simple storage and easy handling 5convincing times EASY DRY (ED) – SIMPLY CONVINCING. Take it easy! Take it easy! 2©Refratechnik Cement GmbH 5convincing times
  • 4. EASY DRY (ED) – FASTER HEAT-UP. Cement-free (ED) refractory concretes compared to cement-containing ones. 1000 Time after setting / h Temperature / °C 0 24 48 72 in energy costs considerable heat-up times faster up to 60 Easy Dry (ED) ≤ 200 mm Comprehensive practical tests have con- firmed that use of the new Easy Dry (ED) refractory concretes leads to significant savings in time and energy. Cement-containing refractory concretesEasy Dry (ED) 200 mm Min. 24 hours setting time savings Drying and heat-up phase 3©Refratechnik Cement GmbH 1000 Time after setting / h Temperature / °C 0 24 48 72 in energy costs considerable heat-up times faster up to 60 Easy Dry (ED) ≤ 200 mm Cement-containing refractory concretesEasy Dry (ED) 200 mm Min. 24 hours setting time savings Drying and heat-up phase
  • 5. EASY DRY (ED) – Five tangible benefits. Significant energy savings • Fast re-commissioning thanks to short installation and drying times • Minimized heat-up risks Simple application • Simple mixing with water • Only one component, no additional binder • No additional equipment • Short installation time • For all installation methods • Most of the mixing water is physically bonded. Unproblematic storage • Storage time up to 2 years • Insensitive single-component system, also when stored in winter • Available in bags or big bags 4©Refratechnik Cement GmbH Significant energy savings • Fast re-commissioning thanks to short installation and drying times • Minimized heat-up risks Simple application • Simple mixing with water • Only one component, no additional binder • No additional equipment • Short installation time • For all installation methods • Most of the mixing water is physically bonded. Unproblematic storage • Storage time up to 2 years • Insensitive single-component system, also when stored in winter • Available in bags or big bags
  • 6. High strength • Optimum ratio of strength and elasticity • Low expansion properties • Less sensitive to stress • Optimized microstructure, reduced water vapour pressure • Use in all static areas • Suitable for the nose ring Fast drying • No waiting time after removal of the formwork • Duration of re-commissioning up to 70% shorter • Duration of heat-up phase to operating temperature up to 60% faster Please see the latest data sheets for details on products, different installa- tion procedures, and kiln areas. earlier up to re-commissioning 70 5©Refratechnik Cement GmbH High strength • Optimum ratio of strength and elasticity • Low expansion properties • Less sensitive to stress • Optimized microstructure, reduced water vapour pressure • Use in all static areas • Suitable for the nose ring Fast drying • No waiting time after removal of the formwork • Duration of re-commissioning up to 70% shorter • Duration of heat-up phase to operating temperature up to 60% faster Please see the latest data sheets for details on products, different installa- tion procedures, and kiln areas. earlier up to re-commissioning 70
  • 7. EASY DRY (ED) – OUTSTANDING PROPERTIES. Easy Dry refractory concretes and cement-containing ones. Apart from the successful material properties of cement-containing refractory concretes, the new cement-free (ED) refractory con- cretes have been matched precisely to the specifications of the cement industry: Storage and installation Drying and heat-up Apparent porosity/alkali resistance Thermal expansion Microstructural strength Microstructural elasticity Ratio of microstructural strength and elasticity Easy Dry (ED) Cement-containing refractory concretes Excellent Improved Good Adequate • Adapted for all installation methods: Wet gunning (REFRA JETCRETE®), casting/vibrating, pumping, dry gunning • Insensitive to heat-up: Improved thermomechanical strength during the heat-up phase • Stress-insensitive performance 6©Refratechnik Cement GmbH Storage and installation Drying and heat-up Apparent porosity/alkali resistance Thermal expansion Microstructural strength Microstructural elasticity Ratio of microstructural strength and elasticity Easy Dry (ED) Cement-containing refractory concretes Excellent Improved Good Adequate
  • 8. Refratechnik Cement GmbH Rudolf-Winkel-Strasse 1 37079 Göttingen Germany Phone +49 551 6941 0 Fax +49 551 6941 104 cement@refra.com www.refra.com Ce1-195-10/2017Ce1-195-10/2017