Contenu connexe Similaire à EASY DRY (ED) Refractory Concrete Technology (20) Plus de Refratechnik Group (20) EASY DRY (ED) Refractory Concrete Technology2. EASY DRY (ED) REFRACTORY CONCRETE TECHNOLOGY.
The new concept for today and tomorrow.
During the past years, the techno-
logical and economic demands of
the global cement industry have
increased significantly. This leads
to clear specifications for our
refractory products, as required
for modern production processes.
Find out more:
www.easydry-technology.com
1©Refratechnik Cement GmbH
3. The new Easy Dry (ED) refractory
concretes have been developed and
tested successfully. The results in
everyday use are convincing:
• Suitable for all static areas of the cement
clinker production line, including kiln inlet
and outlet
• Applicable with all installation procedures
• Meeting the demands for fast heat-up and
re-commissioning
• Significant energy savings
• Simple storage and easy handling
5convincing
times
EASY DRY (ED) – SIMPLY CONVINCING.
Take it easy!
Take it easy!
2©Refratechnik Cement GmbH
5convincing
times
4. EASY DRY (ED) – FASTER HEAT-UP.
Cement-free (ED) refractory concretes compared to cement-containing ones.
1000
Time after setting / h
Temperature / °C
0 24 48 72
in energy costs
considerable
heat-up times
faster
up to
60
Easy Dry (ED) ≤ 200 mm
Comprehensive practical tests have con-
firmed that use of the new Easy Dry (ED)
refractory concretes leads to significant
savings in time and energy.
Cement-containing refractory concretesEasy Dry (ED) 200 mm
Min. 24 hours
setting time savings
Drying and heat-up phase
3©Refratechnik Cement GmbH
1000
Time after setting / h
Temperature / °C
0 24 48 72
in energy costs
considerable
heat-up times
faster
up to
60
Easy Dry (ED) ≤ 200 mm Cement-containing refractory concretesEasy Dry (ED) 200 mm
Min. 24 hours
setting time savings
Drying and heat-up phase
5. EASY DRY (ED) –
Five tangible benefits.
Significant
energy savings
• Fast re-commissioning
thanks to short installation
and drying times
• Minimized heat-up risks
Simple
application
• Simple mixing with water
• Only one component,
no additional binder
• No additional equipment
• Short installation time
• For all installation methods
• Most of the mixing water
is physically bonded.
Unproblematic
storage
• Storage time up to 2 years
• Insensitive single-component
system, also when stored
in winter
• Available in bags or big bags
4©Refratechnik Cement GmbH
Significant
energy savings
• Fast re-commissioning
thanks to short installation
and drying times
• Minimized heat-up risks
Simple
application
• Simple mixing with water
• Only one component,
no additional binder
• No additional equipment
• Short installation time
• For all installation methods
• Most of the mixing water
is physically bonded.
Unproblematic
storage
• Storage time up to 2 years
• Insensitive single-component
system, also when stored
in winter
• Available in bags or big bags
6. High strength
• Optimum ratio of strength
and elasticity
• Low expansion properties
• Less sensitive to stress
• Optimized microstructure,
reduced water vapour pressure
• Use in all static areas
• Suitable for the nose ring
Fast drying
• No waiting time after removal
of the formwork
• Duration of re-commissioning
up to 70% shorter
• Duration of heat-up phase
to operating temperature
up to 60% faster
Please see the latest data sheets for
details on products, different installa-
tion procedures, and kiln areas.
earlier
up to
re-commissioning
70
5©Refratechnik Cement GmbH
High strength
• Optimum ratio of strength
and elasticity
• Low expansion properties
• Less sensitive to stress
• Optimized microstructure,
reduced water vapour pressure
• Use in all static areas
• Suitable for the nose ring
Fast drying
• No waiting time after removal
of the formwork
• Duration of re-commissioning
up to 70% shorter
• Duration of heat-up phase
to operating temperature
up to 60% faster
Please see the latest data sheets for
details on products, different installa-
tion procedures, and kiln areas.
earlier
up to
re-commissioning
70
7. EASY DRY (ED) – OUTSTANDING PROPERTIES.
Easy Dry refractory concretes and cement-containing ones.
Apart from the successful material
properties of cement-containing
refractory concretes, the new
cement-free (ED) refractory con-
cretes have been matched precisely
to the specifications of the cement
industry:
Storage and
installation
Drying and
heat-up
Apparent
porosity/alkali
resistance
Thermal
expansion
Microstructural
strength
Microstructural
elasticity
Ratio of
microstructural
strength and
elasticity
Easy Dry (ED) Cement-containing refractory concretes
Excellent
Improved
Good
Adequate
• Adapted for all installation methods:
Wet gunning (REFRA JETCRETE®),
casting/vibrating, pumping, dry gunning
• Insensitive to heat-up: Improved
thermomechanical strength during
the heat-up phase
• Stress-insensitive performance
6©Refratechnik Cement GmbH
Storage and
installation
Drying and
heat-up
Apparent
porosity/alkali
resistance
Thermal
expansion
Microstructural
strength
Microstructural
elasticity
Ratio of
microstructural
strength and
elasticity
Easy Dry (ED) Cement-containing refractory concretes
Excellent
Improved
Good
Adequate