Powerlink UK Spare Parts Brochure

APRIL. 2016, NO.20151001
PowerLink reserves the right to make changes in model, technical sepcification,
color, configuration and accessories without prior notice. The contents included
in this cataloge are just for reference, please contact PowerLink sales staff
before ordering.
www.powerlinkworld.com
2016 Spare Parts

CONTROL PANEL PARTS
Powerlink Spare parts services
CANOPY PARTS
ATS
ATS
HEATERS
FUEL TANKS
Control modules
Battery charger
Breakers
Meters
Canopy doors
Door latches
Emergency stop
Mountings
Hinges
Fuel level sensors
Fuel caps
Rain caps
Batteries
Water jacket heater
Space heater/anti-condension heater
Self-bunded Fuel Tanks
Standby daily use fuel tank
ENGINE PARTS
Filters
Repair parts
Governor
ECM
ALTERNATOR PARTS
AVR
PMG
Diodes & rectifier
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
COMPANY
INTRODUCTION Contents
Established in 2001, PowerLink has been
committed to the design, manufacturing,
and sale of generator sets, lighting towers,
screw air compressors, etc. for more than
ten years. Over 70,000 PowerLink generator
sets and other engineering equipment are
in operation in nearly 100 countries around
the world.
Thanks to the group’s worldwide sales and
customer service network, PowerLink can
respond quickly to world-wide customer
demand. The efficient PowerLink sales
team offers a friendly and high-quality
service to all of our customers to ensure the
smooth and comfortable operation of their
About Us
Genuine Parts
PowerLink parts perfect your equipment
performance.
At PowerLink, we provide high quality
products, and when you use genuine
PowerLink spare parts, you can be sure they
are as good as the originals you’re replacing.
Thanks to the network of PowerLink dealers,
you can get the spare parts easily and
locally.
Here in PowerLink, we carefully select high
quality parts to manufacture best quality
products,
Using genuine PowerLink parts you can get a
perfect performance of your equipment.
We provide genuine PowerLink parts.
We deeply believe that brilliant services
always based on applying to trust-worthy
parts. Bearing
in mind this principle, PowerLink only provides
all users with original parts. All parts we
assembled on our equipment are designed or
selected by our professional R&D team for the
best performances of the equipment. Before
assemble them in PowerLink factory, the parts
must go through a series of tests to ensure
their reliability so as to reach a highest quality

03/04
Parameters PLC9150-12V PLC9255-24V DSE9150-12V
Max. charging current
Charging voltage range
AC Input
AC Frequency
Charging power
Non-load power comsuption
Efficiency
Working temperature
Storage temperature
Weight
Dimensions(L*W*H)
3A
13~14.5V
95~280V
50/60HZ
40W
<3W
>80%
（-25~55）℃
（-40~85）℃
0.4KG
110.5*102*49
3A
26~29V
95~280V
50/60HZ
115W
<3W
>85%
（-40~60）℃
（-40~85）℃
0.8KG
140.5*136.5*52
2A
12.5~13.7V
90~250V
50/60HZ
>80%
（-30~55）℃
（-30~55）℃
0.16KG
110.5*102*49
5A
25~30V
90~305V
50/60HZ
>80%
（-30~55）℃
（-30~55）℃
0.5KG
140.5*136.5*52
Battery charger
PowerLink switch-type battery charger adopts the latest switch power supply components, specially designed for lead-acid battery
recharging and suitable for lead-acid battery charging (long term added floating filling).
Using two steps charging methods (constant-current first, constant voltage after), recharge according its unique charging
characteristics, prevent the lead acid cell from overcharge, furthest extend the life-span of the battery.
With protection function of short circuit and reverse connection.
Battery voltage and current adjustable.
LED display: AC power supply and battery charging indicators.
Using switch power source type, wide range of input AC voltage, small volume, light weight and high efficiency.
Quality control: every battery charger is 100% tested by automatic testing machine. Only the qualified product will have a nameplate
and a serial number.
DSE9150-12V
Models Vol,Amp
PLC9150-12V
PLC9255-24V
DSE9150-12V
DSE9255-24V
12V/3A
24V/3A
12V/2A
24V/5A
Features and Advantages
Brand Capacity Specifications
Rated
frequency
ABB
ABB
ABB
ABB
ABB
ABB
ABB
ABB
ABB
ABB
ABB
ABB
ABB
ABB
ABB
400（A）
1000（A）
1600(A)
1000（A）
630(A)
1250（A)
1250（A)
1600(A)
1250（A)
2000（A)
2500(A)
2000（A)
1600(A)
3200(A)
3200(A)
T5N400 TMA400/2000-4000 FF 3P
T7SM1000 PR231/P-LS/I R1000 FF 4P DC24V
T7S1000 PR231/P-LS/I R1000 FF 3P
T5N630 TMA500/2500-5000 FF 4P
T7S1250 PR231/P-LS/I R1250 FF 3P/DC24V
E2B2000 R2000 PR121/P-LI FHR NST 3P
E3N2500 R2500 PR121/P-LI FHR NST 3P
E3N3200 R3200 PR121/P-LI FHR NST 3P
E3N3200 R3200 PR121/P-LI FHR NST 3P DC24V
50（Hz）
50-60（Hz）
50-60（Hz）
50-60（Hz）
50（Hz）
50-60（Hz）
50-60（Hz）
50-60（Hz）
50-60（Hz）
50Hz（Hz）
50Hz（Hz）
50Hz（Hz）
50Hz（Hz）
50Hz（Hz）
50Hz（Hz）
Rated Insulation
voltage
Poles
Fitting
method
Speed
1000（V）
1000（V）
1000（V）
1000（V）
1000（V）
1000（V）
1000（V）
1000（V）
1000（V）
690（V）
690（V）
690（V）
690（V）
690（V）
690（V）
3
4
4
3
4
3
4
4
4
3
3
4
3
3
3
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Ordinary
Brand Capacity Specifications
Rated
frequency
DADA
DADA
DADA
1000A
1600A
1250A
DAM1S-1250/1000A
DAM1S-1600/1600A
DAM1S-1250/1250A
50hz
50hz
50hz
Rated Insulation
voltage
Poles
Fitting
method
Speed
690V
690V
690V
3
3
3
Fixed
Fixed
Fixed
Ordinary
Ordinary
Ordinary
Breakers
Circuit breaker is a very important part for generators to ensure the security of using Power, the breakers Powerlink used on generators
are mainly ABB, DADA, Schneider , Nader, Chint, etc.

05/06
Model PART NO. Measure Range
Working V
（V）
CPFR-BN-10-180/12V
CPFR-BN-10-180/24V
1000061968
1000061969
0-100%
0-100%
12
24
weight(kg)
0.1
0.1
Item name Brand Specifications Poles
Working
Voltage
Rated
Current
Rate
Isolation
Voltage
Fixing
Method
Meters
Certificate
NDM SERIES
NDM SERIES
NDM SERIES
NDM SERIES
NDW SERIES
NDW SERIES
NDW SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDW SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
NDME SERIES
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
Nader
NDM1-63 D 16/1
NDM1-63 D 20/3
NDM1-125 D 125/3
NDM1-125 D 125/4
NDM1L-100MA
NDW1-3200 2500/3P 3M
DC24V
NDW1-3200 3200/3P 3M
NDW1-2000 1600/3P 3M
NDM2E-100H/3300 40A
NDM2E-100H/3300 50A
NDM2E-100H/3300 63A
NDM2E-100H/3300 80A
NDM2E-100H/3300 100A
NDM2E-250H/3300 125A
NDM2E-250H/3300 160A
NDM2E-250H/3300 200A
NDM2E-250H/3300 225A
NDM2-400C/3300 315A
NDM2E-400H/3300 315A
NDM2E-400H/3310 400A
NDM2E-400H/3300 350A
NDM2E-400H/3300 400A
NDM2E-630H/3300 630A
NDM2E-630H/3300 500A
NDM2E-800H/3300 700A
1
3
3
4
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
AC230V/400V,DC60V
AC230V/400V,DC60V
AC230V/400V,DC60V
AC400V
AC400V/690V
AC400V/690V
AC400V/690V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
AC400V
16A
20A
125A
125A
2500A
3200A
1600A
40A
50A
63A
80A
100A
125A
160A
200A
225A
315A
315A
400A
350A
400A
630A
500A
700A
400V
400V
415V
415V
1000V
1000V
1000V
800V
800V
800V
800V
800V
800V
800V
800V
800V
800V
800V
800V
800V
800V
800V
800V
800V
Vertical or horizontal
TUV、CCC、CE
TUV、CCC、CE
TUV、CCC、CE、UL
TUV、CCC、CE
CCC、CE
CCC、CE
CCC、CE
CCC
CCC
CCC
CCC
CCC
CCC
CCC
CCC
CCC
TUV、CCC、CE
CCC
CCC
CCC
CCC
CCC
CCC
CCC
Fuel Level Meter
Model PART NO.
Measure Range
（V）
LxWxH
（mm）
A（mm）
Voltage Meter
B（mm） C（mm） Weight（Kg）
KLY-T60V 0~500V
CP-T96V 500V
KLY-L670V 10V-500V
CP-Z72V-3D 500V
KLY-T50V 500V
1000201712
1000201969
1000201840
1000197548
1000180723
0~500
0~500
10~500
0~500
0~500
65x30x60
96x71x96
68.5x65.5x58
72x71x72
51x64.5x51
11
65
52
65
51.5
63
75
66.5
56
48
30.6
77
29
58
24.5
0.2
3.7
1.07
7.4
0.2
Model PART NO.
Measure
Range（Hz）
Working V
（V）
A（mm）
Frequency Meter
LxWxH
（mm）
CP-F72 46-65Hz
KLY-F60 45-65HZ 220V
KLY-F72 45~65Hz
KLY-F60 45-65HZ
RSC-80F 45-65Hz
KLY-F50 45-65Hz
KLY-F60-45/65HZ 240V
45~65HZ AC110V
1000205550
1000201713
1000197549
1000201713
1000197564
1000180724
1000073566
1000061996
46~65
45~65
45~65
45~65
45~65
45~65
45~65
45~65
AC220V
AC220V
AC220V
AC220V
AC220V
AC220V
AC240V
AC110V
72x71x72
65x30x60
72x71x72
65x30x60
80x62x80
/
/
/
65
11
65
11
48.5
/
/
/
56
63
56
63
80
/
/
/
58
30.6
58
30.6
40
/
/
/
2
0.2
7.4
0.2
0.2
/
/
/
Breakers

07/08
Canopy doors
Battery Voltage Meter
Model PART NO.
Measure Range
（V）
Working V
（V）
LxWxH
（mm）
A（mm） B（mm） Weight（Kg）
CPVR-BN-8-16/12V
CPVR-BN-18-32/24V
1000061976
1000061977
8~16
18~32
12
24
56x53x56
56x53x56
40
40
46
46
0.1
0.1
Model PART NO.
Measure
Range（A）
A（mm）
Current Meter
LxWxH
（mm）
CANOPY PARTS
KLY-T670A 50/5A
KLY-T60A 50/5A
KLY-T60A 100/5A
KLY-T02A 200/5A
KLY-T02A 300/5A
CP-Z72A-3D 100/5A
CP-Z72A-3D 150/5A
RSS-80AS 600/5A
RSS-80AS 100/5A
1000201966
1000201711
1000201895
1000226195
1000230524
1000191152
1000191153
1000201832
1000201736
0-50
0-50
0-100
0-200
0-300
0-100
0-150
0-600
0-100
68.5x65.5x58
65x31x60
65x31x60
61x59x64
61x59x64
72x71x72
72x71x72
80x77x80
80x77x80
52
12
19
47
47
65
65
48.5
48.5
66.5
65
65
61
61
56
56
80
80
29
30.6
30.6
64
64
58
58
40
40
0.2
0.2
0.2
0.9
0.9
7.4
7.4
0.2
0.2
Any damage on the generator canopy will affects its overall looking, anti-rust, anti-corrosion and sound proof function. You may need
to replace the damage part of the canopy, it’s not necessary to change the complete canopy, but Powerlink provides you with
different canopy door plates, which is quite useful and cost effective.
Send to Powerlink the generator S/NO. and pointing out the damaged parts of the canopy by sending some images or detail
description, then we can provide you right canopy plates.

09/10
Emergency stopDoor latches
Item PART NO.
LxWxH
（mm）
B
（mm）
Weight
（Kg）
A
（mm）
1
2
3
4
5
6
7
1000080659
1000080661
1000205537
1000180774
1000230714
1000073571
1000066520
70x44x39
70x44x39
89x50x50
89x36x28.5
93x40x38
85.5x94x94
85.5x94x94
20
20
38
38
48
34.5
34.5
8
8
8
8
2
12.5
12.5
0.1
0.1
0.2
0.2
0.1
0.2
0.2
Model
LA39-A1-R10Z/r
LA39-A1-R01Z/r
B22-RS21-502-000
B22-RR21-501-000
M22-RPV+BE3C+EK01
56PBS
E1/ESTOP
C
（mm）
19
19
21
21
17
6.5
6.5
D
（mm）
23
23
22
22
26
12.7
12.7
E
（mm）
36
36
35
31.6
37
31
31
F
（mm）
39
39
50
36
38
/
/
Item Part NO.
LxWxH
（mm）
B
（mm）
Weight
（Kg）
A
（mm）
1
2
3
1000079842
1000079844
1000188208
80x26x120
110x30.5x170
120x68x152
105
156
/
65
96
/
0.25
4
2.2
C
（mm）
47
76
70
D
（mm）
35
28
25
E
（mm）
68
124
111
F
（mm）
1.5
1.5
5
S1
(mm)
6.5
8
/
S2
(mm)
18
22.5
15
Item Part NO.
Weight
（Kg）
4 1000190617 1.32
Item Part NO.
Weight
（Kg）
5 1000229501 0.75

11/12
Mountings
Item PART NO.
Rated
Capacity
（KGS ）
B
（mm）
Weight
（Kg）
Amount of
deformation
（mm ）
1
2
3
4
5
6
1000201110
1000167744
1000203639
1000191681
1000143771
1000240078
50
80~140
175
80
100~250
700~850
1.2~3.2
1.3~3.5
4.5~6.5
4.5~6.5
1.3~4.8
2.0~5.5
62
50
84
84
105
143
6.2
5
8.3
8.3
2.5
1.2
Model
3EST78-A
KT-33Y-50A
BRB80-60
BRB80-40
ZA39-40L
ZA-49-50
C
（mm）
87.5
80
110
110
135
182
D
（mm）
10
10
12
12
16
14.5
E
（mm）
2.5
3
3
3
4
2
MxF
(mm)
9x11
10x12
11x11
11x11
14x14
14.5x14.5
A
（mm）
40
46.7
61
61
78
108
Item PART NO.
Rated
Capacity
（KGS ）
B
（mm）
Weight
（Kg）
Amount of
deformation
（mm ）
7
8
1000067275
1000098251
1000~1680
600~800
5.0~8.0
5.0~8.0
185
185
2.5
5.6
Model
WIFOCKM2001
WIFOCKL1001
C
（mm）
219
219
D
（mm）
20
20
E
（mm）
2
2
MxF
(mm)
21.5X14.5
21.5x14.5
A
（mm）
127
127
Item PART NO.
Rated
Capacity
（KGS ）
B
（mm）
Weight
（Kg）
Amount of
deformation
（mm ）
9
10
11
12
1000067096
1000067089
1000067274
1000060289
5~10
100~250
50~100
10
1.0~2.0
1.5~2.5
1.5~2.5
0.6~2.6
25
60
80
40
6.8
3
1.8
8
Model
AVMC02
AVM2016
AVM1012
JS-10
D
（mm）
6
15.5
11.5
8
A
（mm）
16
35
37
16
Hinges
Item Part No.
1 1000106309 0.22
Weight(kg)
Item Part No.
2 1000020644 0.5
Weight(kg)
Item Part No.
3 1000091830 0.1
Weight(kg)
Item Part No.
4 1000186352 0.1
Weight(kg)

13/14
Fuel level sensors
Item Part No.
L
（mm）
B
（mm）
Weight
（Kg）
D1xD2xD3
（mm）
1
2
3
4
5
1000234353
1000223788
1000179415
1000101016
1000189640
443
758
1198
868
623
25X21X14
25X21X14
25X21X14
25X21X14
25X21X14
32
32
32
32
32
0.81
0.99
1.56
1.32
0.99
Model
J-S60786
S5-760MM
S5-1200MM
J-S60786
S5-625MM
C
（mm）
3
3
3
3
3
E
（mm）
5
5
5
5
5
F
（mm）
359
374
1114
784
539
S1
（mm）
5.5
5.5
5.5
5.5
5.5
A
（mm）
69
69
69
69
69
S2
（mm）
35
35
35
35
35
S3
（mm）
12.7
12.7
12.7
12.7
12.7
Item Part No.
L
（mm）
B
（mm）
Weight
（Kg）
D1xD2xD3
（mm）
6
7
8
9
10
1000186370
1000152379
1000181242
1000071270
1000222668
415
175.5
346.5
232.5
211
22x30x11
18.5x30x12.5
17x30x12.5
17x30x12.5
19.5x30x12.5
32.5
32.5
32.5
32.5
32.5
1.36
0.45
1.41
0.5
1.1
Model
ASFA415
ASFA16018
ASFA35014
F3016062
ASFA210
C
（mm）
32.5
32.5
32.5
32.5
32.5
E
（mm）
5
5
7.5
7.5
5
F
（mm）
346
106.5
274.5
159.5
142
S1
（mm）
5.5
5.5
5.5
4.5
5.5
A
（mm）
110
110
100
70
110
S2
（mm）
11
11
9
9
11
S3
（mm）
12.7
12.7
11
11
12.7
Item Part No.
A
（mm ）
Fuel caps
B
（mm）
C
（mm）
Weight
（Kg）
1 1000147992 18 75 47 0.2
D
（mm）
E
（mm）
26 5 110.8
L
（mm）
2
3
4
1000075005
1000152952
1000097858
20
20
14.5
70
88
92
0.51
0.85
0.1
54
75
58
35
45
39.5
Item Part No.
A
（mm ）
C
（mm）
Weight
（Kg）
D
（mm）
L
（mm）
1
2
3
4
5
1000228371
1000228516
1000178593
1000152498
1000176518
192
460
343
237
321
103
220
220
133.5
138
55
70
180
55
184
1
3
1.5
1
0.25
105
190
255
135
255
Item Part No.
A
（mm ）
B
（mm）
C
（mm）
Weight
（Kg）
H
（mm）
Rain cap
11096B-FYM
3932067210
A029Y623
1109B34A
A040G142
Model

15/16
Batteries
Item
LxWxH
（mm）
B
（mm）
Weight
（Kg）
6 214.5x89x70 58 82 8 0.25
Part No.
1000078062
C
（mm）
72
D
（mm）
32
θ1
50°
θ2
A
（mm）
55
E
（mm）
F
（mm）
130°
Item
LxWxH
（mm）
B
（mm）
Weight
（Kg）
7 556x342x122 158 244 4.3
Part No.
1000098232
C
（mm）
A
（mm）
2.5
Features:
Never requires watering
Spill proof and leak proof
No gases escape in charging
Explosion proof
Increased safety
Freezing tolerated
Accepts high charge rate
Requires no equalization
Long service life
Deep cycle capability
Low self-discharge
Advantages:
Requires no daily care;
No need to check electrolyte levels and
ensures no sulfur formation;
Safe for using;
Longer service life.
Model Spec.
L*W*H*Total H
(mm)
Voltage
（V）
12V18AH 200A
12V24AH 250A
12V36AH 330A
12V80AH 620A
12V100AH 720A
(12V 72Ah 570CCA)
(12V 120Ah)
(12V150Ah)
(12V 60Ah 500A)
(12V 60Ah 460A)
12V200Ah
12V90AH 750A
12V105AH 900A
U1-7
U1-9
36B20R
6-QW-80
6-QW-100
80D26LMF
NS120MF
N150LMF-1-1
86610MF
55D26LMF
N200LMF
31A-750
31A-900
197*130*159*185
197*130*159*185
196*128*200*220
302*172*200*220
406*173*210*230
263*173*198*218
406*173*210*230
513*222*195*219
234*172*183*203
263*173*198*218
513*265*215*242
330*172*217*239
330*172*217*239
12
12
12
12
12
12
12
12
12
12
12
12
12
Capacity 20hr
(Ah)
Terminals Weight
(KGS)
Application
18
24
36
80
100
72
120
150
60
60
200
90
105
1
1
1
1
1
0
1
3
1
0
3
1
1
8
8
3
1
1
1
1
1
1
1
1
1
1
7.2
7.9
10.1
20.7
26.4
17.7
28.4
38.6
15
16.3
51.8
24.9
27
Position Mode
Generator
Generator
Generator
Generator
Generator
Construction equipment
Generator
Generator
Generator
Generator
Generator
Generator

17/18
ATS HEATERS
Water jacket heater
Water jacket heaters are devices that make use of water to maintain a workable temperature around a piece of machinery. One of the
more common examples of a water jacket is the enclosure found around the cylinder block on an engine. By using water to help keep
the engine from overheating, the jacket minimizes wear and tear on the engine components, and thus extends the life of the machinery.
Features of water jacket heaters used on powerlink gensets:
Saves warm-up time;
Save fuel;
Prolongs battery life;
Provides immediate defrosting;
90% of engine wear is due to
low water jacket temperature;
Stops destructive condensation;
Extends time between overhauls;
Eliminates “White Smoke” upon start-up;
Reduces idle time;
Engine is ready for clean full power operation;
Reduces noise pollution
No high speed idle;
1.Easy starts 2.Reduce engine wear 3.Protects the Environment
50/60 Hz, 20-3200 Amps
Rated Thermal Current Ith
Rated Isolation Voltage Ui
Rated Impulse Withstand Voltage Uimp
Rated Operating Voltage Ue
Rated Ability to Connect
Breaking Capacity of Rated Limit
Short-Circuit
Rated Limit Short-Circuit Current
Short-Time With Stand Current IS
Switch Time I-II or II-I
P20A
20A
750V
8KV
AC44
0V
20
20
20
10Ie
8Ie
100K
A
7KA
0.45S
AC22
0V
645.2
325.5
580
P40A
40A
750V
8KV
AC44
0V
40
40
40
10Ie
8Ie
100K
A
7KA
0.45S
AC22
0V
645.2
325.5
580
P63A
63A
750V
8KV
AC440
V
63
63
63
10Ie
8Ie
100KA
7KA
0.45S
AC220
V
645.2
325.5
580
300V
P80A
80A
750V
8KV
AC440
V
80
80
80
10Ie
8Ie
100KA
7KA
0.45S
AC220
V
645.2
325.5
580
300V
P100A
100A
750V
8KV
AC440
V
100
100
100
10Ie
8Ie
100KA
7KA
0.45S
AC220
V
645.2
325.5
580
300V
P125A
125A
750V
8KV
AC440
V
125
125
125
10Ie
8Ie
100KA
7KA
0.45S
AC220
V
645.2
325.5
580
300V
P160A
160A
750V
8KV
AC440
V
160
160
160
10Ie
8Ie
100KA
9KA
0.45S
AC220
V
645.2
325.5
580
300V
P250A
250A
750V
8KV
AC440
V
250
250
250
10Ie
8Ie
100KA
9KA
0.45S
AC220
V
645.2
325.5
580
300V
Rated Operating
AC-31
A
AC-35
Dimension（mm）
L
W
H
Start
Normal
SYK14
Rated Control
W e i g h t
Model P400A
400A
1000V
12KV
AC440
V
400
400
400
10Ie
8Ie
100KA
9KA
0.45S
AC220
V
725.2
502
1649
300V
P630A
630A
1000V
12KV
AC440
V
630
630
630
10Ie
8Ie
100KA
9KA
0.45S
AC220
V
725.2
502
1649
300V
P800A
800A
1000V
12KV
AC44
0V
800
800
800
10Ie
8Ie
100KA
9KA
0.45S
AC22
0V
905.2
631.5
2026
325V
P1000
A
1000A
1000V
12KV
AC44
0V
1000
1000
1000
10Ie
8Ie
70KA
13KA
0.6S
AC22
0V
905.2
631.5
2026
P1250
A
1250A
1000V
12KV
AC440
V
1250
1250
1250
10Ie
8Ie
100KA
26KA
0.6S
AC220
V
905.2
631.5
2026
P1600
A
1600A
1000V
12KV
AC440
V
1600
1600
1600
10Ie
8Ie
120KA
50KA
0.6S
AC220
V
1000
800
1927
P2000
A
2000A
1000V
12KV
AC440
V
2000
2000
2000
10Ie
8Ie
80KA
55KA
0.6S
AC220
V
1000
800
1927
P2500
A
2500A
1000V
12KV
AC440
V
2500
2500
2500
10Ie
8Ie
80KA
55KA
0.6S
AC220
V
1000
800
1927
P3200
A
3200A
1000V
12KV
AC440
V
3200
3200
3200
10Ie
8Ie
80KA
55KA
0.6S
AC220
V
1000
800
1927
Sheet steel lockable enclosure with hinged door
Finished in RAL7035 textured powder-coat
Removable base gland plate for cable entry/exit on all ratings
Additional top gland plate on all ratings of 160A and above
Control segregation and secondary screening on all ratings of 160A
and above
Voltmeter (0-500) across L1-L2 on load output
Load transfer push buttons
22.5mm multi-head LED indicators for “mains on load” and “generator
on load”
Interface to PowerLink generator control panel
Suitably rated earth bar
Features:
We can make design on below engine models, enable them to be fixed with water jacket heaters in different types and capacity.
Engines which are able to be fixed with our water jacket heaters are as follows: Deutz, Volvo, Cummins, Perkins, etc. Water jacket
heater's capacity ranges from 1KW ~4KW. You may consult our spare parts sales for specification selections.
Other heaters available in Powerlink is space heater or anti-condension heater.

19/20
Engine Brand Model of Engine Water Jacket
Cummins
Cummins
Cummins
Cummins
Cummins
Cummins
Cummins
Cummins
Cummins
Cummins
4B3.9-G2
4BT3.9-G4
6BT5.9-G6
6BT5.9-G6
6CT8.3-G2
6CTA8.3-G2
6CTA8.3-G2
6CTAA8.3-G2
KTA19-G2
KTA19-G3
KTA19 G4
KTA38-G5
KTA50-G2
KTA50-G3
KTTA50-G2
M11-G2
M11-G2
N14-G2
N14-G2
NT855-G6
NTA855-G2
NTA855-G4
NTA855-G5
QSK15-G9
QSK15-G9
QSK15-G9
QSK15-G9
QSK60
QSK60
QSM11-G1
QSM11-G2
QSM11-G2
QST30-G1
QST30-G2
QST30-G3
VTA28-G5
VTA28-G5
PL102GT10-000PL
PL102GT10-000PL
PL152GT10-000
PL-CL140210-100
PL-CSM10602-000
PL202GT10 000
PL-CL130210-000
PL-CSM10902-000
PL202GT10-000
PL-CSM10602-000
Description
500W 240V 38-49C
1kW 240V 38-49C
1.5kW 240V 38-49C
4kW 240V 38-49C
1ph 6kW 240V ADJ30-
50C with Pump and
Controls
2kW 240V 38 49C
3kW 240V 38-49C
1ph 9kW 240V ADJ30-
50C with Pump and Controls
2kW 240V 38-49C
1ph 6kW 240V ADJ30-
50C with Pump and
Controls
Image Engine
Brand
Model of
Engine
Heater
Perkins
Perkins
Perkins
Perkins
Perkins
403D-11G
403D-15G
404D-22G
1103A-33G
1103A-33TG1
1103A-33TG2
1104A-44TG2
1104C-44TAG2
1006TG2A
1006TAG
1006TAG2
1106C-E66TAG4
1306-E87TAG3
1306-E87TAG4
1306-E87TAG6
2206C-E14TAG2
2206C-E14TAG3
2506C-E15TAG1
2506C-E15TAG2
2806C-E18TAG1
2806C-E18TAG2
2806A-E18TAG2
4006-23TAG2A
4006-23TAG3A
4008TAG2A
4012TWG2A
4012TAG2A
4016TAG
4016TAG1
4016TAG2
PL102GT08-000
PL152GT08-000
PL-CL125208-00
PL-CL130208-00
PL-CL140208-00
Description Image
1KW,220-240V,
1.5KW,220-240V,
2.5KW,220-240V
3.0KW,220-240V
4.0KW,220-240KW
4.0KW,220-240KW
4.0KW,220-240KW
4.0KW,220-240KW
4.0KW,220-240KW
4KW*2;220-240KW
4KW*2;220-240KW
4KW*2;220-240KW
4KW*2;220-240KW
4KW*2;220-240KW
4KW*2;220-240KW
4KW*2;220-240KW
4KW*2;220-240KW
Water Inlet
R3/4×14
R3/4×14
R3/4×14
G3/4×14
G3/4×14
G3/4×14
G3/4×14
G3/4×14
G1/4×19
G1/4×19
G1/4×19
R1/2×14
R3/4 14
R3/4 14
R3/4 14
1（1/16）
×12
G3/4×14
G3/4×14
G3/4×14
G3/4×14
G3/4×14
G3/4×14
G3/4×14
G1/2×14
G3/4×14
G3/4×14
Water
R3/8×19
R3/8×19
R3/8×19
G1/2×14
G1/2×14
G1/2×14
G1/2×14
G1/2×14
G1/2×14
G1/2×14
G1/2×14
R1/2×14
R1/2×14
R1/2×14
R1/2×14
1（1/16）
×12
G3/4×14
G3/4×14
G3/4×14
G3/4×14
G3/4×14
G1/2×14
G1/2×14
G1/2×14
G1/2×14
G1/2×14
Space heater/anti-condension heater
Part Name Specification
Q'ty per
Alternator
unit Models of Alternators Appling to Dimension(mm) W/T(KGS)
Space Heater 230V 60W 1 Kit LSA40&42.3 210*130*2 0.11
Space Heater 230V 125W/74273002 1 Kit LSA42.2 110*64*4 0.12
Space Heater 230V 125W/74273002 1 Kit LSA43.2&20.2&44.2&30.2 110*66*6 0.14
Space Heater 220V 250W/74273001 1 Kit LSA46.2&40.1&47.2&49.1&50 235*50*30 0.26
Space Heater 220V/500W 1 Kit LSA50.2 235*50*30 0.26
Space Heater 230V/250W 1 Kit LSA50.1 235*50*30 0.26
Space Heater 500W/230V 2 Kit LSA51.2 235*50*30 0.26
Stamford
Space Heater 45-1161 1 Kit P0&P1 260*170*60 1.5
Space Heater 45-0117 1 Kit UC22&UC27 260*170*60 1.5
Space Heater 45-0374 1 Kit HC4 260*260*260 2
Space Heater 45-0074 1 Kit HC5&HC6&LV6 260*260*260 2
Leroysomer
Part Name Specification
Q'ty per
Alternator
unit Models of Alternators Appling to Dimension(mm) W/T(KGS)

21/22
FUEL TANKS
Self bounded fuel tanks
Standby daily use fuel tank
ENGINE PARTS
Filters
Various capacities
Anti-rust
Water proof
Perfect sealing
Durable
Features:
Fuel Capacity
(L)
Material
Thickness
N/W
(KGS)
Drawings
400L
600L
800L
1000L
1200L
1500L
2000L
2500L
3mm
3mm
3mm
3mm
3mm
3mm
3mm
3mm
102.87
137.41
158.04
186.07
202.87
241.37
432.96
452.59
Available
Available
Available
Available
Available
Available
Available
Available
Dimension
(mm)
1012*575*1054
1212*619*1205
1212*719*1304
1312*807*1404
1412*819*1404
1412*869*1654
2012*969*1590
2012*1069*1590
Fuel Capacity
(L)
Material
Thickness
N/W
(KGS)
Drawings
1000L
1500L
2500L
4000L
3mm
3mm
3mm
3mm
402.06
515.7
893.59
1207.72
Available
Available
Available
Available
Dimension
(mm)
1641*958*1250
1941*1158*1250
2141*1362*1450
2841*1562*1450
This type of fuel tanks are with double layers, commonly used in mining
industry, the inner and outer metal plates ensure no leaking of the fuel tanks,
safer and care free.
PowerLink provides separate daily fuel tank with below capacity.
Engine filters normally include air filter, fuel filter, water fuel separator, oil filter
and corrosion filter or water filter. They are the most consumable maintenance
parts for every engine, whether they are used and replaced reasonably will
directly affect the service life and operation of your engines and gensets. The
replacement intervals is 500 operational hours for standby generators and
200~250 operational hours for prime generators.
Features and Function:
Fuel Filter (water fuel separator): Clean the water and unclean foreign matters to prolong the service life of the engines;
Oil Filter: This filter places an important role in keeping the engine in normal operation. Once they are properly used, users may
maximize the protection to engines and reduce its maintenance and repair fees.
Air Filter: Air filter is used to clean the unclean air to make sure only clean air enters into engines, and insure a more complete
burning, also keep the air flow smooth. High quality and original air filter can ensure engine’s normal operation and service life.
Water Filter (Corrosion Filer): Water filter is used to clean the coolant, a kind of DCA chemical released from it can enable the
ability of anti-corrosion, anti-rust and anti-dust, anti-boiling, as well anti-stress corrosion of engine cooling system, and it can also
protect engine cylinder sleeves to reduce engine maintenance and repair fees.
Filters available in Powerlink: Cummins, Perkins, Fleetguard, Kubota, Volvo, Deutz, Iveco, Donaldson etc.
Besides those fast moving maintenance filters, for running a generator smoothly, the mostly needed parts are normally engine parts.
PowerLink provides you all types of engine parts from small gaskets, seals, rings to pistons, cylinder liners, connection rod, and even
long block engine for various types of engines. Not limited to Power Link, Perkins, Cummins, but also Kubota, Volvo, Deutz, Caterpillar,
Man, MWM etc.

23/24
Repair parts
Pumps
Deutz oil pump Sarter with web Water pump Cummins 3802071
Turbo Charger
Fuel injection pump
3051408-2Water pump Oil drain pump2 Oil pump
Oil transfer pump
spare parts for overhaul
Startor motor Inner acturator Cylinder head
spare parts for overhaul
Coolant sensor Thermostat Valve tube Valve tappet
Shutdown Solenoid Inlet, Outlet valve Cylinder linder Piston & Piston pins

25/26
Bearings & seals Injectors
Segma Power Speed
Controller S6700H
Speed controller C2000 GAC Speed Controller
ESD5500E
Main bearings Air outlet rings Oil seal (3) Oil seal (2)
Air rings bearings & Thrust Conrod bearing Cylinder seal
Gaskets & seals Air filter assembly 1
Governor
ECM

27/28
ALTERNATOR PARTS
Leroy somer AVR R448
AVR
AVR stands for Automatic voltage regulator, it’s an important electronic part for alternators, and normally we have models such as:
SX460, AS440, AS480, and MX321, MX341 for Stamford, and R220, R250, R438, R448, R490, R450 for Leroy Somer.
Power input & sensing
Voltage: 85-140V AC
Frequency:50-60Hz.
Output
Voltage: 90V DC at 110V AC.
Current: 10 A DC. Forcing 15 A DC for 15 seconds
Regulation: +/- 1 %
Features
Under frequency protection.
Remote pot. Facility to adjust voltage.
Jumper link for 50 / 60 Hz.
Fuse protection.
Surge voltage protection at input and output.
High PIV Power devices used for reliable operation.
Power input
Voltage: 35-150V AC
Frequency: 40-400Hz.
Sensing input
Voltage: 110-220-415 V AC
Frequency: 50/60 Hz.
Output
Regulation: +/- 0.5 %
Features
Power input can be from PMG, isolated Auxiliary and/or booster input.
DROOP C. T. Input for parallel operation.
DC biasing to interface PLC / Engine controller.
Under frequency protection with LED indicator.
Over Excitation protection with LED indicator.
Jumper link to adjust parameters like 50 / 60 Hz, engine relief parameters
and 3 phase sensing module interface.
Fuse protection.
Power input
Voltage: 35-150V AC
Frequency:40-400Hz.
Sensing input
Frequency:50/60 Hz.
Output
Features
Fuse protection.
Leroy somer avr R449
Power input
Voltage: 35 - 150V AC
Frequency: 40-400Hz.
Sensing input
Frequency:50/60 Hz.
Output
Features
Power input (PMG)
Voltage: 40-50VAC, 3 phase
Current: 3A/phase
Sensing and power input
Voltage: terminal 0-110V=95-140V terminal
0-220V =170-260V terminal
0-380V=340-520V
Frequency:50-60Hz nominal
Output
Voltage: max 160VDC at 120VAC input
Current: max 10A
Resistance:15 ohms min
Regulation: +/-5% RMS with 4% engine
governing
Power input & sensing
Voltage: 85-140V AC
Frequency:50-60Hz.
Output
Features
Multifunction selector switch to set 50/60 Hz, Under frequency and engine
relief adjustments.
Fuse protection.
Power input (PMG)
Voltage: 170-220V ac max, 3 phase, 3 wire.
Current: 3A/phase
Frequency: 100-120Hz nominal
Voltage: Jumper selectable 95-132V AC or
190-265V AC
Output
Voltage: max 120V dc
Current: continuous 3.7 A
Intermittent 6A for 10secs.
Resistance: 15 ohms min
Regulation: +/- 0.5% RMS with 4% engine
governing.
Stamford avr MX321
Fuse protection.

29/30
Voltage: 100-264 V ac 1 phase
Output
Voltage: 82V d.c. @ 200V a.c power input
Voltage: 45 V d.c. @ 110 Va.c power input
Current: continuous 5A
Transient 7.5A for 10secs.
Regulation: +/- 1.0%
Features
De-rate by 20% in mounted external to generator.
Inclusive of 4% engine governing.
After 2minutes warm-up.
Factory set, semi-sealed, jumper selectable.
De-rate output current by 5% pre deg. C above 60C.
Non-condensing
Stamford avr AS480
Voltage: Jumper selectable 95-132V AC
or 190-265V AC
Output
Regulation: +/- 1 %
Features
Fuse protection.
Stamford avr SX460
Voltage: Jumper selectable 95-132V AC or
190-265V AC
Output
Regulation: +/- 1 %
Features
Fuse protection.
High PIV Power devices used for reliable
operation.
Stamford avr AS440
Power input (PMG)
Voltage: 140-220V ac max, 3 phase, 3 wire.
Current: 3A/phase
Voltage: 190-264 V ac max, 1 phase, 2 wire.
Output
Voltage: max 120V dc-
Current: continuous 2.7 A
Intermittent 6A for 10secs.
Regulation: +/- 1% RMS with 4% engine governing.
Stamford avr MX341 PMG (PERMERNENT MAGNETIC GENERATOR)
Diodes & rectifiers
rectifier RSK2001 rectifier RSK5001 rectifier RSK6001
rectifier plate
45WS014（RSK5001)
varistor B stamford diode kits

31/32
OPTIONAL PACKAGES
Optional packages are available, while fees should be on buyer's side.
High durability carton;
Features:
High durability
Light weight suitable for air freight shipment
Higher cost
SPARE PARTS SERVICES
To identify the correct parts for customers in short time, Powerlink developed an advanced system for 3D spare parts checking, from
which our service people can clearly see the parts drawings and making correct select and quotation for customer in short time.
Inquiry Guideline
PowerLink parts services are supported by powerful systems. However, in order to speed up the process for quotation and supplying
correct parts to all users, you need to get the following information before sending us the inquiry:
Wooden case for Free Fumigation
Features:
High durability
Heavy weight, suitable for sea freight shippment
Lower cost
Pallets for Free Fumigation;
Features:
Easy for lifting
Suitable for sea freight in container shippment
Lower cost
Picture of name plate for generators;
Serial number of generator;
Engine S/NO. for engine parts;
Alternator S/NO. for alternator parts;
Guidance for getting correct engine Serial number
Some clients has little idea about the correct serial number for certain brand of engines, hereby, we will give you an instruction about it.
Before sending the engine serial number to PowerLink, please check following:
S/NO. for DCEC engine, 8 numbers, the name plate is on top of the engine gear box cover.
S/NO. for CCEC engine: 8 numbers, the name plate is located by the side of engine oil pump.
S/NO. for American Cummins engine: 8numbers, name plate is located by the side of oil pump.
S/NO. for Perkins engine: 2~4letters & 4~6numbers & 1-2letters & 4~6 numbers & 1 letter.
For example: MGEF5085U19498X, the name plate is fixed by the side of the engine oil pump.
S/NO. for Kubota engine: 2 letters & 4 numbers or 1 number & 2letters & 4 numbers.
For example: CA1866 or 1CW9211. the name plate is fixed at the side of the engine rock arm box cover.
S/NO. for Volvo engine: 10numbers, the name plate is fixed on one side of the engine block.
S/NO. for Powerlink, there are follow possibilities：
A. For engine model 3D1.4 and 3D1.5 ：1letter & 9 numbers, or 5numbers. The name plate is fixed on the side of the valve cover.
B. For engine model 4D2.3, 4D2.7 and 4D3.2 ：8 numbers. The name plate is fixed on the top or side of the valve cover.
C. For engine model 4D5.0 ：1 letter & 8 numbers. The name plate is fixed on the side of inlet pipe.
S/NO. for Doosan engine: 1 letter & 7 numbers; the name plate is fixed below the starter motor.
S/NO. for MAN engine: 14 numbers; the name plate is fixed below the air-out heat shield cover.
Warranty Terms
All our quoted parts will automatically adhere to original manufacturer's full warranty terms. The warranty period starts from 3months to
2 years, vary from parts to parts. You may consult our parts department before ordering for them.
Logistics Support
Our sufficient stock and diversified sourcing network ensures us a fast delivery. Here, you may choose various ways for shipping your
orders, they are mainly as follows: courier door to door service, air freight, sea freight, as well as shipping with POWERLINK generators
or containers etc. All these flexible ways of transportation may provide you and your client efficient and high quality services.

Powerlink UK Spare Parts Brochure

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Powerlink UK Spare Parts Brochure