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Md. Sharif Morshed (PPSD160409) Sumon kumar Roy (PPSD160425)
Shahriar Hasan (PPSD160426) Rezaul Karim (PPSD160427)
Kaniz Fatima (PPSD160429)
What Does Kaizen Mean?
KAI ZEN
To modify, to change To make good
KAIZEN
Make it easier by studying it, and making the improvement
through elimination of waste.
Kaizen Process
Standardize the
process
Standardize
the new
process
Measure
the
process
Identify the
areas for
improvement
Develop
implement
Element of kaizen
Element
of
Kaizen
Teamwork
JIT
Personal
discipline
Improvement
Quality
circle
Improve
morale
Labor-man
cooperation
Kaizen’s Types
Flow kaizen
Focus the overall value stream
Directed by value stream manager
Information and materials flow
Point kaizen
Focus is on the individual process
Directed by the work teams or team leaders
Set up reduction and standard work
Responsible for kaizen types
Point kaizen
Kaizen Event
• Also known as Kaizen Blitz
• Reduce the waste in particular area
• Rapidly improving activates that aimed to improving
a particular process
• Planned for short period such as half day, one day
or two days
• Clear objective and goal
• Perform by a team
• Changed are implemented quickly
Different between kaizen and kaizen event
Kaizen Kaizen event
Focus on everything Focus on the particular
Kaizen is an on going process and
constantly making workplace better
Lasts for only a short period, typically
just a few days
Perform by all worker in a company Perform by a kaizen team
Phase of kaizen Event
Pre-Event
Preparation
Event Preparation Post- Event Fellow
Up
•Select the area
•Select the team leader and member
•Collecting information, facilities & logistics
•Preparing area, materials and resource
Phase of kaizen Event
Pre-Event
Preparation
Event Preparation Post- Event Fellow
Up
Orientation
Understanding current
situation
Develop future Design
Make the
improvement
Report out &
CELEBRATION
Phase of kaizen Event
Pre-Event
Preparation
Event Preparation Post- Event Fellow
Up
•Identifying additional improvement
•Develop future state design
•Present the result to manager and team member
•Celebrate the success
Problem Solving Techniques
Who Does Kaizen…..?
Why Kaizen ?
• Eliminate hidden cost – 8 wastes
• Improve value added – Quality, Cost &
Delivery
• Minimize the production cost
• Teaches worker how to solve every day
problem
Kaizen helps you to…
See the waste…
Turn Problem Into Profit…
Constantly Change For Better…..

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Kaizen

  • 1. Md. Sharif Morshed (PPSD160409) Sumon kumar Roy (PPSD160425) Shahriar Hasan (PPSD160426) Rezaul Karim (PPSD160427) Kaniz Fatima (PPSD160429)
  • 2. What Does Kaizen Mean? KAI ZEN To modify, to change To make good KAIZEN Make it easier by studying it, and making the improvement through elimination of waste.
  • 3. Kaizen Process Standardize the process Standardize the new process Measure the process Identify the areas for improvement Develop implement
  • 5. Kaizen’s Types Flow kaizen Focus the overall value stream Directed by value stream manager Information and materials flow Point kaizen Focus is on the individual process Directed by the work teams or team leaders Set up reduction and standard work
  • 6. Responsible for kaizen types Point kaizen
  • 7. Kaizen Event • Also known as Kaizen Blitz • Reduce the waste in particular area • Rapidly improving activates that aimed to improving a particular process • Planned for short period such as half day, one day or two days • Clear objective and goal • Perform by a team • Changed are implemented quickly
  • 8. Different between kaizen and kaizen event Kaizen Kaizen event Focus on everything Focus on the particular Kaizen is an on going process and constantly making workplace better Lasts for only a short period, typically just a few days Perform by all worker in a company Perform by a kaizen team
  • 9. Phase of kaizen Event Pre-Event Preparation Event Preparation Post- Event Fellow Up •Select the area •Select the team leader and member •Collecting information, facilities & logistics •Preparing area, materials and resource
  • 10. Phase of kaizen Event Pre-Event Preparation Event Preparation Post- Event Fellow Up Orientation Understanding current situation Develop future Design Make the improvement Report out & CELEBRATION
  • 11. Phase of kaizen Event Pre-Event Preparation Event Preparation Post- Event Fellow Up •Identifying additional improvement •Develop future state design •Present the result to manager and team member •Celebrate the success
  • 14. Why Kaizen ? • Eliminate hidden cost – 8 wastes • Improve value added – Quality, Cost & Delivery • Minimize the production cost • Teaches worker how to solve every day problem
  • 15. Kaizen helps you to… See the waste… Turn Problem Into Profit… Constantly Change For Better…..