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Technology Centre for Industrial Design and
Manufacturing
www.prodintec.es
Date of start up: October 2004
Type of organization:
Non-profit private organization
Location:
Science and Technology Park in Gijon, region of
Asturias, Spain
Expertise:
-Manufacturing and industrial design technologies
and methodologies
-Multisectorial focus
“To boost the competitiveness of companies by
applying technological advances to their
products and to their manufacturing and
management processes”.
Mission
General information
Facilities
The building occupies a surface of
5.000 square meters, and has
workshops and laboratories, offices,
meeting, training and conference
rooms and a cafeteria for
PRODINTEC employees
Structure
Board of trustees
Head Office
Executive
Area
External Relations
Area
Financial
Area
Organisation
Area
Innovation
management
Inspection
processes
Process
Engineering
Manufacturing
technologies
Product
Design
Product
Engineering
Lines of activity
Optical 3D inspection system, dimensional metrology, CEM LAB,
Maintenance support technologies
Electronic and mechanical design, automation of industrial processes,
simulation, prototype construction and validation
R&D and innovation project management, technology protection,
technology surveillance, internationalization
CAD/CAM systems, milling, additive manufacturing, microtechnologies,
incremental sheet metal forming, industrial robotics
Design software tools, ad-hoc design, integration of industrial design
Improvement of production processes, plant reengineering, simulation
of industrial processes, workstation design,
Microinyection
moulding
Micromilling
Metrology
Lean manufacturing
Robotic cell
Design/simulati
on software
Additive manufacturing
Machining
Electromagnetic
compatibility
chamber
Technologies
• R&D and Innovation project management.
• Technology protection and transfer
• Prior (technical/economic) feasibility analyses
• Technology auditing/Benchmarking
•Surveillance and forecasting
Intuitive software tool to manage projects and all the
activities of an R&D and Innovation department. IDinet®
facilitates the design, implementation and maintenance of an
R&D and Innovation management system in line with the
series of standards UNE 166000.
Specific computer tool which facilitates collaboration and communication
between partners, enabling plan and coordinate projects, manage
dissemination activities, centralise project documentation, request and report
results, coordinate justified payments, etc
Project and innovation management
Luz blanca
estructurada
• Calculation and simulations:
component/system behavior, fluid and wind
offshore.
• Electronic and Mechanical design: to
develop products with enhanced features and
high added value.
•Automation of industrial processes:
optimize resources, add value to their
facilities, improve productivity, reduce costs
•Prototypes: construction and validation of a
new product in the most realistic service
conditions
Product Engineering
*>38.5°C
*<23.4°C
24.0
26.0
28.0
30.0
32.0
34.0
36.0
38.0
• Optical 3D inspection system
• Dimensional Metrology contact o
contactless:
– Coordinates Measuring
machine.
– Articulated laser arm
– Structured white light 3D
scanner (reverse
engineering)
• CEM Laboratory
• Support to the maintenance:
High speed and thermograpy
cameras.
Inspection processes
• Advanced machining:
– CAD/CAM
– Simultaneous 7-axis Robot machining
– 5 axis A.V.
• Microtechnologies:
– Micromachining of geometrically
complex parts in all kind of materials with
an absolute precision. (tolerance±2 µm)
– Microinjection in a large range of
plastics, colouring, and even with glass
fibre, talcum, graphite or natural fibre
contents. (Vol max 1,1 cm3)
• Additive manufacturing in metal,
plastics, etc. from a 3D model without the need for
moulds or tooling of any kind by means of the
depositing of layers of powdered material
• Incremental sheet metal forming
Manufacturing technologies
• Systematization of the industrial
design process
• Design and development of products
with more added value: sustainability,
easy manufacturing and assembly…
• Supporting technologies to the
product design: 3D CAD, rapid
manufacturing, reverse engineering, 3D
Scan, pre-series manufacturing...
Product design
• Improvement of the productive
process: LEAN MANUFACTURING
– Definition of the initial
situation (GAP, VSM)
– Identify the objetives.
– Proposition of solutions.
• Plant reengineering:
leading to the solving of problems
related to flows, handling,
optimization of space, storage,
ergonomics, safety, etc.
• Process simulation: analysis of a
lay-out, work cell
• Work-station reengineering
Process engineering
International experience
European Technology Platforms
Manufuture
ETP on manufacturing
MINAM
ETP for micro- and
nanomanufacturing
NANOfutures
Innovation Platform on
nanotechnology
Members of the Steering Committee
AM Platform
ETP for additive
manufacturing
International R&D programmes
EKAIBER EKAIBER
International experience
Some examples: Ongoing International projects
Light-Rolls (coordinators)
www.light-rolls.eu
Research and development of modular based production units
for the seamless, high throughput manufacture of micro-
structured, polymer based components and microsystems.
NANOfutures
Coordination initiative on
nanotechnology
www.nanofutures.eu
VALERI
Validation of advanced
European Robotics in industrial
manufacturing operations
BIOLIFE
Business Innovation Opportunities: Life
improvement and food for the elderly
www.biolife.eu.com
SILVER ECONOMY
New business possibilities and innovative
service/product concepts based on future
needs of ageing population
HIPRWIND
High Power, high Reliability
offshore wind technology
www.hyperwind.eu
CarBioSense
Novel bio-sensor technology
based on active polymers,
electrocoated on carbon
structures
Flexsort
Development of an Highly
Flexible Indexing and Sorting
System based on robotics with
3D Vision technologies
CIS 3D
Development of a
completeness inspection
system for industrial
analysis
Our team, our guarantee
PRODINTEC currently has a staff of 63 people, including its own
personnel and University of Oviedo interns.
Technology Centre for Industrial Design and Manufacturing
Fundación PRODINTEC
Thank you for your attention
CENTRAL OFFICE
Parque Cientifico Tecnologico de Gijon, zona INTRA.
Avenida Jardin Botanico, 1345 • Edificio “Antiguo secadero de tabacos”
33203 Gijon, Asturias (Spain)
T +34 984 390 060
MADRID OFFICE
Incubadora II – Parque Cientifico de Madrid
C/ Santiago Grisolia, 2 – 1º
28760 Tres Cantos, Madrid (Spain)
T+34 667 728 947

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Prodintec, General Overview

  • 1. Technology Centre for Industrial Design and Manufacturing www.prodintec.es
  • 2. Date of start up: October 2004 Type of organization: Non-profit private organization Location: Science and Technology Park in Gijon, region of Asturias, Spain Expertise: -Manufacturing and industrial design technologies and methodologies -Multisectorial focus “To boost the competitiveness of companies by applying technological advances to their products and to their manufacturing and management processes”. Mission General information
  • 3. Facilities The building occupies a surface of 5.000 square meters, and has workshops and laboratories, offices, meeting, training and conference rooms and a cafeteria for PRODINTEC employees
  • 4. Structure Board of trustees Head Office Executive Area External Relations Area Financial Area Organisation Area Innovation management Inspection processes Process Engineering Manufacturing technologies Product Design Product Engineering
  • 5. Lines of activity Optical 3D inspection system, dimensional metrology, CEM LAB, Maintenance support technologies Electronic and mechanical design, automation of industrial processes, simulation, prototype construction and validation R&D and innovation project management, technology protection, technology surveillance, internationalization CAD/CAM systems, milling, additive manufacturing, microtechnologies, incremental sheet metal forming, industrial robotics Design software tools, ad-hoc design, integration of industrial design Improvement of production processes, plant reengineering, simulation of industrial processes, workstation design,
  • 6. Microinyection moulding Micromilling Metrology Lean manufacturing Robotic cell Design/simulati on software Additive manufacturing Machining Electromagnetic compatibility chamber Technologies
  • 7. • R&D and Innovation project management. • Technology protection and transfer • Prior (technical/economic) feasibility analyses • Technology auditing/Benchmarking •Surveillance and forecasting Intuitive software tool to manage projects and all the activities of an R&D and Innovation department. IDinet® facilitates the design, implementation and maintenance of an R&D and Innovation management system in line with the series of standards UNE 166000. Specific computer tool which facilitates collaboration and communication between partners, enabling plan and coordinate projects, manage dissemination activities, centralise project documentation, request and report results, coordinate justified payments, etc Project and innovation management
  • 8. Luz blanca estructurada • Calculation and simulations: component/system behavior, fluid and wind offshore. • Electronic and Mechanical design: to develop products with enhanced features and high added value. •Automation of industrial processes: optimize resources, add value to their facilities, improve productivity, reduce costs •Prototypes: construction and validation of a new product in the most realistic service conditions Product Engineering
  • 9. *>38.5°C *<23.4°C 24.0 26.0 28.0 30.0 32.0 34.0 36.0 38.0 • Optical 3D inspection system • Dimensional Metrology contact o contactless: – Coordinates Measuring machine. – Articulated laser arm – Structured white light 3D scanner (reverse engineering) • CEM Laboratory • Support to the maintenance: High speed and thermograpy cameras. Inspection processes
  • 10. • Advanced machining: – CAD/CAM – Simultaneous 7-axis Robot machining – 5 axis A.V. • Microtechnologies: – Micromachining of geometrically complex parts in all kind of materials with an absolute precision. (tolerance±2 µm) – Microinjection in a large range of plastics, colouring, and even with glass fibre, talcum, graphite or natural fibre contents. (Vol max 1,1 cm3) • Additive manufacturing in metal, plastics, etc. from a 3D model without the need for moulds or tooling of any kind by means of the depositing of layers of powdered material • Incremental sheet metal forming Manufacturing technologies
  • 11. • Systematization of the industrial design process • Design and development of products with more added value: sustainability, easy manufacturing and assembly… • Supporting technologies to the product design: 3D CAD, rapid manufacturing, reverse engineering, 3D Scan, pre-series manufacturing... Product design
  • 12. • Improvement of the productive process: LEAN MANUFACTURING – Definition of the initial situation (GAP, VSM) – Identify the objetives. – Proposition of solutions. • Plant reengineering: leading to the solving of problems related to flows, handling, optimization of space, storage, ergonomics, safety, etc. • Process simulation: analysis of a lay-out, work cell • Work-station reengineering Process engineering
  • 13. International experience European Technology Platforms Manufuture ETP on manufacturing MINAM ETP for micro- and nanomanufacturing NANOfutures Innovation Platform on nanotechnology Members of the Steering Committee AM Platform ETP for additive manufacturing International R&D programmes EKAIBER EKAIBER
  • 14. International experience Some examples: Ongoing International projects Light-Rolls (coordinators) www.light-rolls.eu Research and development of modular based production units for the seamless, high throughput manufacture of micro- structured, polymer based components and microsystems. NANOfutures Coordination initiative on nanotechnology www.nanofutures.eu VALERI Validation of advanced European Robotics in industrial manufacturing operations BIOLIFE Business Innovation Opportunities: Life improvement and food for the elderly www.biolife.eu.com SILVER ECONOMY New business possibilities and innovative service/product concepts based on future needs of ageing population HIPRWIND High Power, high Reliability offshore wind technology www.hyperwind.eu CarBioSense Novel bio-sensor technology based on active polymers, electrocoated on carbon structures Flexsort Development of an Highly Flexible Indexing and Sorting System based on robotics with 3D Vision technologies CIS 3D Development of a completeness inspection system for industrial analysis
  • 15. Our team, our guarantee PRODINTEC currently has a staff of 63 people, including its own personnel and University of Oviedo interns.
  • 16. Technology Centre for Industrial Design and Manufacturing Fundación PRODINTEC Thank you for your attention CENTRAL OFFICE Parque Cientifico Tecnologico de Gijon, zona INTRA. Avenida Jardin Botanico, 1345 • Edificio “Antiguo secadero de tabacos” 33203 Gijon, Asturias (Spain) T +34 984 390 060 MADRID OFFICE Incubadora II – Parque Cientifico de Madrid C/ Santiago Grisolia, 2 – 1º 28760 Tres Cantos, Madrid (Spain) T+34 667 728 947