VALUE ENGINEERING ANALYSIS PPT

Abhay Sharma
Abhay Sharma Research Scholar at Cosmo Ferrites LTD à Cosmo Ferrites LTD
GNA UNIVERSITY1
PRESENTATION
BY
Rocky Sharma
GU-2015-0315
M.Tech Mechanical
ER. RAHUL JOSHI
VALUE ENGINEERING
GNA UNIVERSITY2
 Value, as defined, is the ratio of function to cost.
 Value engineering (VE) is systematic method to
improve the "value" of goods or products and
services by using an examination of function.
VALUE ENGINEERING
GNA UNIVERSITY3
 Value Engineering is an organizational creative
approach for the purpose of identifying of
unnecessary cost.
 Unnecessary cost are that which provides neither
quality, nor use, not appearance, not life and
customer features.
VALUE ENGINEERING
GNA UNIVERSITY4
It includes –
1. Cost Cutting
2. Design Review
3. Project Elimination
4. Scope Reduction
5. Quality Reduction
6. Detailed Cost Estimating
7. Redesign
VALUE ENGINEERING
GNA UNIVERSITY5
 Value is always increased by decreasing costs while
maintaining essential performance.
 Value may also be increased if the customer needs,
wants, and is willing to pay for greater performance.
 Most people who design a product are quite often
because designer is not sure real needs of user
 Over designed product by providing it that features
that are not useful to customer is useless.
VALUE ENGINEERING
GNA UNIVERSITY6
 The value of a function is defined as the relationship
of cost to performance
Performance max
Cost min
Value max =
VALUE ENGINEERING
GNA UNIVERSITY7
 VE applies to everything because every project or
process has a function
 VE can be applied at any point of the design or
process
 VE is a problem solving technique
 VE can be used as a technique for developing
design criteria
VALUE ENGINEERING
GNA UNIVERSITY8
Value engineering is often done by systematically
following a multi-stage job plan. It has the following
eight steps:
1. Preparation
2. Information
3. Analysis
4. Creation
5. Evaluation
6. Development
7. Presentation
8. Verification phase
VALUE ENGINEERING
GNA UNIVERSITY9
Preparation-
 It is the most important phase of value
engineering that creates that right and successful
environment.
 In this phase there is interaction of customer
before manufacturing.
 Work done on specifics rather than on
generalities.
VALUE ENGINEERING
GNA UNIVERSITY10
Information phase-
 To determine user needs
 To build team knowledge and understanding of
the project
 To completely understand the specific use of
function requirements of the item
 To visit the site (preferable)
 Process continues throughout remainder of the
study
VALUE ENGINEERING
GNA UNIVERSITY11
Analysis phase-
 The evaluation should be done after each idea
after brainstorming.
 Analyzing of each ideas without thinking that idea
would not work, idea not possible and all that.
 Identification of barriers and their elimination
tactfully.
VALUE ENGINEERING
GNA UNIVERSITY12
Creation-
 In this stage value engineers ask; What are the
various alternative ways of meeting
requirements? What else will perform the desired
function?
 Brainstorming with positive thinking.
 Creative ideas can be developed by number of
check lists.
VALUE ENGINEERING
GNA UNIVERSITY13
Evaluation phase-
 Study of ideas that results in cost saving
and their implementation.
 In this stage all the alternatives are assessed by
evaluating how well they meet the required
functions and how great the cost savings will be.
VALUE ENGINEERING
GNA UNIVERSITY14
Development phase-
 This phase attempts a further development of the
two to four ideas selected earlier.
 A real effort to develop the ideas of lowest cost
that do the main function is attempted.
 Ask yourself: would I spent my own money on
this solution? If not modify it.
VALUE ENGINEERING
GNA UNIVERSITY15
Presentation –
 In the final stage, the best alternative will be
chosen and presented to the client for final
decision
 To present value engineering study proposals to
the decision makers/stake holders
 To obtain approval/support
 Present final solution in writing in concise format
stating the savings cost and detailed plan for
implementation the idea.
VALUE ENGINEERING
GNA UNIVERSITY16
Verification phase-
 Every step of the process is geared towards
obtaining a result that increases the rate on
investment.
 It is necessary to ensure that the group that
implements the idea inform of savings produced
and other benefits.
VALUE ENGINEERING
GNA UNIVERSITY17
Conclusion-
Value Engineering helps us to learn how to :
 Improve our career skills
 Separate "Symptoms" from "problems"
 Solve "root cause" problems and capture
opportunities
 Become more competitive by improving
"benchmarking" process
 Take command of a powerful problem solving
methodology to use in any situation
 Reduction in cost of existing products or systems.
 Prevention of unnecessary cost in new products .
GNA UNIVERSITY18
THANKYOU
1 sur 18

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VALUE ENGINEERING ANALYSIS PPT

  • 2. VALUE ENGINEERING GNA UNIVERSITY2  Value, as defined, is the ratio of function to cost.  Value engineering (VE) is systematic method to improve the "value" of goods or products and services by using an examination of function.
  • 3. VALUE ENGINEERING GNA UNIVERSITY3  Value Engineering is an organizational creative approach for the purpose of identifying of unnecessary cost.  Unnecessary cost are that which provides neither quality, nor use, not appearance, not life and customer features.
  • 4. VALUE ENGINEERING GNA UNIVERSITY4 It includes – 1. Cost Cutting 2. Design Review 3. Project Elimination 4. Scope Reduction 5. Quality Reduction 6. Detailed Cost Estimating 7. Redesign
  • 5. VALUE ENGINEERING GNA UNIVERSITY5  Value is always increased by decreasing costs while maintaining essential performance.  Value may also be increased if the customer needs, wants, and is willing to pay for greater performance.  Most people who design a product are quite often because designer is not sure real needs of user  Over designed product by providing it that features that are not useful to customer is useless.
  • 6. VALUE ENGINEERING GNA UNIVERSITY6  The value of a function is defined as the relationship of cost to performance Performance max Cost min Value max =
  • 7. VALUE ENGINEERING GNA UNIVERSITY7  VE applies to everything because every project or process has a function  VE can be applied at any point of the design or process  VE is a problem solving technique  VE can be used as a technique for developing design criteria
  • 8. VALUE ENGINEERING GNA UNIVERSITY8 Value engineering is often done by systematically following a multi-stage job plan. It has the following eight steps: 1. Preparation 2. Information 3. Analysis 4. Creation 5. Evaluation 6. Development 7. Presentation 8. Verification phase
  • 9. VALUE ENGINEERING GNA UNIVERSITY9 Preparation-  It is the most important phase of value engineering that creates that right and successful environment.  In this phase there is interaction of customer before manufacturing.  Work done on specifics rather than on generalities.
  • 10. VALUE ENGINEERING GNA UNIVERSITY10 Information phase-  To determine user needs  To build team knowledge and understanding of the project  To completely understand the specific use of function requirements of the item  To visit the site (preferable)  Process continues throughout remainder of the study
  • 11. VALUE ENGINEERING GNA UNIVERSITY11 Analysis phase-  The evaluation should be done after each idea after brainstorming.  Analyzing of each ideas without thinking that idea would not work, idea not possible and all that.  Identification of barriers and their elimination tactfully.
  • 12. VALUE ENGINEERING GNA UNIVERSITY12 Creation-  In this stage value engineers ask; What are the various alternative ways of meeting requirements? What else will perform the desired function?  Brainstorming with positive thinking.  Creative ideas can be developed by number of check lists.
  • 13. VALUE ENGINEERING GNA UNIVERSITY13 Evaluation phase-  Study of ideas that results in cost saving and their implementation.  In this stage all the alternatives are assessed by evaluating how well they meet the required functions and how great the cost savings will be.
  • 14. VALUE ENGINEERING GNA UNIVERSITY14 Development phase-  This phase attempts a further development of the two to four ideas selected earlier.  A real effort to develop the ideas of lowest cost that do the main function is attempted.  Ask yourself: would I spent my own money on this solution? If not modify it.
  • 15. VALUE ENGINEERING GNA UNIVERSITY15 Presentation –  In the final stage, the best alternative will be chosen and presented to the client for final decision  To present value engineering study proposals to the decision makers/stake holders  To obtain approval/support  Present final solution in writing in concise format stating the savings cost and detailed plan for implementation the idea.
  • 16. VALUE ENGINEERING GNA UNIVERSITY16 Verification phase-  Every step of the process is geared towards obtaining a result that increases the rate on investment.  It is necessary to ensure that the group that implements the idea inform of savings produced and other benefits.
  • 17. VALUE ENGINEERING GNA UNIVERSITY17 Conclusion- Value Engineering helps us to learn how to :  Improve our career skills  Separate "Symptoms" from "problems"  Solve "root cause" problems and capture opportunities  Become more competitive by improving "benchmarking" process  Take command of a powerful problem solving methodology to use in any situation  Reduction in cost of existing products or systems.  Prevention of unnecessary cost in new products .