Rolinec_M_Case study Nuclear power plant construction EN final

Management of Safety during Construction and
Installation activities in Nuclear Power Plant
Marek Rolinec

Safety during nuclear power plant construction
HSE Excellence Europe 2016, 18.5.2016
Use: External
Author: Marek Rolinec HSE MO34
Introduction
MO34 Project
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
4.6 mld € > 150
contractors
5500
workers
> 800
SE / Enel
2/22

Use: External
Statistics
Construction Industry in Slovakia
•  Third place in the Employment Rate
•  Second and Third place in the Accident Rate
•  48 FataliCes and 457 HBI during 6 years
•  Implementa+on of correct tools may signiﬁcantly decrease the numbers
Ac+vity
Fatali+es
Heavy Body Injury (HBI) HBI + 42 Sick. Leave
HBI based on 111/1975 (2009-2010)
2009 2010 2011 2012 2013 2014 2009 2010 2011 2012 2013 2014
Industry 8 11 9 12 12 7 720 750 58 61 43 46
Transport, Storage 6 13 10 9 6 9 229 205 8 27 16 16
ConstrucCon 14 3 3 14 7 7 299 164 25 19 22 23
Agriculture and
Forestry
4 3 5 5 9 5 174 144 11 16 12 11
Injuries in total 44 48 38 53 53 39
1948
148
1755
162
137 167 155 146
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
3/22

Use: External
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
Statistics
European Union
Standardized incidence rate of fatal accidents at work for 2012 and average rate for 2009 - 2011 (Eurostat)
Member State
Eurostat - Standardised Incident Rate (per 100,000 workers)
2012 Average (2009-2011)
1,3 1,55
1 United Kingdom 0,58 0,67
2 Netherlands 0,72 0,76
3 Sweden 0,8 1,26
4 Germany 0,9 0,8
5 Estonia 1,02 2,43
6 Denmark 1,18 1,1
7 Greece 1,2 0,85
8 Italy 1,29 1,58
9 Poland 1,42 3,3
10 Ireland 1,43 1,19
11 Belgium 1,46 2,04
12 Hungary 1,6 2,18
13 Finland 1,62 1,04
14 Switzerland 1,68 1,57
15 Malta 1,7 0,5
16 Slovakia 1,78 0,59 (2/29)
17 Spain 1,99 1,98
18 Czech Republic 2,1 2,01
19 Cyprus 2,25 3,48
20 Austria 2,37 2,13
21 France 2,64 3,22
22 Slovenia 2,7 1,93
23 Portugal 2,71 2,9
24 Luxembourg 2,91 2,53
25 Romania 2,94 4,53
26 Bulgaria 3,06 2,26
27 Croatia 3,17 1,68
28 Lithuania 3,93 3,75
29 Latvia 4,7 3,52
Slovakia 2009 -2011
•  2 of 29
Slovakia 2012
•  16 of 29
4/22

Use: External
Statistics
MO34 Project status up to 31 Dec 2015
2010 2011 2012 2013 2014 2015
Fatality / HBI 0/0 0/0 0/0 0/0 0/0 1/0
Injuries with SL > 1 day 5 5 4 2 6 5
Treatment without SL 15 8 7 22 25 14
Dangerous event excl. damage 12 11 5 11 39 40
Dangerous event incl. damage 1 2 4 2 2 0
Fire 2 2 2 1 0 0
Sickness Leave days in total 97 183 124 115 148 143
Worked out hours / year 4.741 662 5.416 731 5.820 423 7.420 031 11.424 854 12.527 882
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
Conclusion
0,64
0,65 0,65 0,64
0,62
0,61
0,59
0,58
0,57
0,56
0,55 0,55
0,010
0,015
0,020
0,025
0,030
0,035
0,040
0,52
0,54
0,56
0,58
0,60
0,62
0,64
0,66
FI
SI
Yearly FR trend (FI – SI)Combined Frequency Rate (FI – SI)
0,68 0,63
0,57 0,55
0,0207
0,0180 0,0165 0,0155
0,0000
0,0100
0,0200
0,0300
0,0400
0,00
0,20
0,40
0,60
0,80
2013 2014 2015 2016
FI
SI
5/22

Use: External
Human Behavior
Human Factor Failure
Absence of personal
precondi+on for
proper job
45%
Using of dangerous
methods, including
ac+ng without
authority, against
order, against
prohibi+on and
instruc+on,
remaining in
dangerous zone
30%
Cause of accidents 2009 -2015
71,4 %
30 %
45 %
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
V-45 Staircase,
ladders, ascents -
fall of workers on
20%
III-24 Grinders,
cleaning and
polishing machines
10%
IV-44 In-plant
workplaces (roads,
pathways,
corridors) -
horizontal fall of
workers
10%
V-47 Depressions,
pits, not covered
openings - fall of
workers into depth
10%
Vb-50 Loads -
accidents caused
by loads
10%
VII-61 Toxic
substances - solid,
liquid, toxic and
unbreathable gases
10%
Source of accidents 2015
6/22

Use: External
Human Behavior
Human Factor Failure
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
•  32 fatalities
•  Dozens of injured
•  Francesco Schettina – 16 years of sentence
7/22

Use: External
•  approx. 80% of injuries on MO34 may be assigned to hazardous behavior
Selection of
Activity
Observing the
activity
Filling in the
Checklist
Feedback Data completion
Observation
One Safety - important
no.
2 014
Observers 28
Checklists filled in 1 234
Observations in total 2 482
Safe Behavior 2 073
Hazardous Behavior 409
Hazardous Behavior in % 20
Tab 4: ONE SAFETY basic data
Human behavior initiatives
ONE SAFETY
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
8/22

Use: External
Outcomes from CSI
•  Detailed information on all nonconformities
•  Analysis focusing on critical workplaces
•  Detection of new possible hazards
•  Data about contractors’ Safety performance
•  Analysis on efficiency of actions’ taken
•  Analysis on human behavior
•  Data about activities of all Safety Supervisors
•  Data about all Yellow and Red cards applied
•  Environment included
PPA TOTAL October 2015
November
2016
December
2015
Januray 2016
February
2016
March 2016 April 2016
Počet kontrol / NO. of inspections 14409 2789 1837 2113 2122 2999 2549
Počet zistení / NO. of findings 2444 302 262 306 428 640 506
Žlté karty / Yellow cards 164 30 37 23 29 26 19
Červené karty / Red cards 5 0 0 2 0 3 0
October November December January February March April
FR = Počet zistení na 100 kontrol / No. of
findings on 100 inspection
17 11 14 14 20 21 20
Areas of findings
FR Q4
PPA
2015
FR Q4
MO34
2015
FR Q1
PPA
2016
FR Q1
MO34
2016
FR
Januray
FR
February
FR
March
El. Equipment 13 11 20 17 19 22 19
Chemical substances N/A N/A N/A N/A N/A N/A N/A
Scaffold 31 31 38 39 42 38 33
Waste 3 16 4 13 6 6 0
PPE 23 26 40 36 41 38 42
Fire Prevention 12 17 21 24 13 21 29
PráWork at height 14 13 18 15 19 16 18
Machine, Crane N/A N/A N/A N/A N/A N/A N/A
Human behavior 2 3 3 4 1 4 4
Povolenie na práce 3 4 6 5 7 7 3
FR = Počet zistení na 100 kontrol / No. of findings on 100 inspection
Program introduction
Construction Safety Indicator program
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
9/22

Use: External
Construction Safety Indicator program
CSI – figures
•  CSI System focuses on findings’ iden+fica+on (not having character of incident)
•  CAPA are submiged to the Safety Coordinator and to Contractors
•  Evalua+on of collected data results from defined selec+on criteria
•  The best CAPA effec+vity is found in range 65 % - 80 %
•  CAPA efficiency shall be counted based on periodicity of findings as follows:
January – December 2015 Observers No. of inspecCons / 2015
Shortcomings with high level of
hazard
CSI 42 65.045 635
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
10/22

Use: External
Measures
taken ajer
injuries and
CSI results
Ini+a+ves set up for
year
PRACUJTE BEZPEČNE
CHRÁNITE TÝM SEBA
AJ SVOJU RODINU
WORK SAFELY
PROTECT YOURSELF
AND YOUR FAMILY
HSE Initiatives
HSE Integrated Improvement Program
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
11/22

Use: External
•  How many of you find the positive motivation as the most effective tool
for improvement of the human behavior (bonuses, rewards, etc.)?
•  How many of you find the negative motivation as the most effective tool
for improvement of the human behavior (penalization, stopping of
activities, etc.)?
•  How many of you use the positive and negative tool of motivation?
HSE Initiatives
Reward and Punishment
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
12/22

Use: External
HSE Initiatives
Reward and Punishment
627 vouchers issued in total
In 2015 issued
2425 Yellow and 80 Red Cards
100 pcs in total
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
13/22

Use: External
Induction Periodical and topic trainings
1 640
48 032
51 668
17 908
11 080
16 792
22 212
20 592
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
0
10000
20000
30000
40000
50000
60000
2008 2009 2010 2011 2012 2013 2014 2015
Manhours
of trainings
No. of
workers
265,50
2 739,60
13 266,40
14 155,90
22 658,65
16 828,05
23 766,90
24 774,90
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
0
5000
10000
15000
20000
25000
30000
2008 2009 2010 2011 2012 2013 2014 2015
Manhours of
trainings
No. of workers
HSE Initiatives
Trainings and Education
Scaffolders, Head of Works, Pre Job Brief, Load Binders, Work at Height, Use of
Harness, Work in Confined Spaces, etc.
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
14/22

Use: External
HSE Initiatives
Trainings and Education
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
15/22

Use: External
HSE Initiatives
Communication Campaigns
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
16/22

Use: External
HSE Initiatives
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
17/22

Use: External
HSE Initiatives
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
18/22

Use: External
HSE Initiatives
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
19/22

Use: External
HSE Initiatives
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
20/22

Use: External
Conclusion
Achieved results
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
21/22

Use: External
Conclusion
Achieved results
Tab 5: Accident Rate of MO34 + SK*
MO34
Construction
SK
Construction
MO34
Effectivity Index
1 ml. of man hours
6 years
1 ml. of man hours
6 years
Fatality Indicator / HBI (FaR) 0,019 0,056 + 300 %
Frequency Rate (FR) 0,55 1,979 + 360 %
Severity Index (SI) 0,015 0,113 + 750 %
Posi+ves in the HSE Area
9.160.000 hours without registered Occupa+onal Injury
Safe Enterprise in 2012
Good Prac+ce 3rd place in 2014
* Ing. Robert Bulla Hlavný inšpektor práce IP Nitra : SYSTÉM CELOŽIVOTNÉHO VZDELÁVANIA V BOZP V PODMIENKACH SR
1
Introduc+on
2
Sta+s+cs
3
Human
Behavior
4
CSI
Program
5
HSE
Ini+a+ves
6
Conclusion
22/22

Rolinec_M_Case study Nuclear power plant construction EN final

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