1. A PROJECT REPORT ON COMPRISON OF SAP BOM AND PLM
BOM AND RELATED STUDY OF FRONT AND REAR AXLES
OF
TMLDL LIMITED
(A TATA ENTERPRISE)
UNDER THE ESTEEMED GUIDANCE OF
Mr. MANISH KUMAR SHARMA
(SENIOR MANEGER ERC)
TML DRIVELINES
C/O TATA MOTORS LTD, JAMSHEDPUR
BY
SANKARSAN MALLIK
3rd
YEAR 6th
SEMESTER
(ROLL NO:1302029)
MECHANICAL ENGINEERING
KIIT UNIVERSITY, BHUBANESWAR
DURATION OF PROJECT: - 4 WEEKS
DATE OF REGISTRATION WITH PROJECT GUIDE: - 16TH MAY, 2016
DATE OF SUBMISSION OF PROJECT: - 10TH JUNE, 2016
NAME OF THE ORGANIZATION:-
TML DRIVELINES, TATA MOTORS
ERC, TML DRIVELINES
2. INDEX
1. ACKNOWLEDGEMENT
2. ABOUT THE COMPANY
3. INTRODUCTION TO PLM
4. USES AND DESCRIPTION OF PLM
5. VALIDATION OF BILL OF MATERIALS WITH SAP
BOM AND PLM BOM
6. PRODUCT RANGE OF TMLDL
7. LAYOUT OF FRONT AXLE BUSINESS UNIT
8. PRODUCT SPECIFICATION OF FRONT AXLES
9. MAIN PARTS OF 6.5 T FRONT AXLE
10. LAYOUT OF REAR AXLE BUSINESS UNIT
11. REAR AXLE AND ITS TYPES
12. MAIN PARTS OF A REAR AXLE & DESCRIPTION
13. HEAT TREATMENT PROCESS
14. POWER FLOW CHART
15. ASSEMBLYLINE FLOW CHART
16. REAR AXLE ASSEMBLY LINE PROCESS
17. CONCLUSION
3. ACKNOWLEDGEMENT
It was a great opportunity for me to work with TMLDL LTD COMPANY. I
am extremely grateful to all those who shared their expertise and knowledge
with me and without whose help the completion of this project would have been
virtually impossible.
Firstly, I would like to thank Mr. Manish Kumar Sharma, my industry guide
at TMLDL LTD (Senior Manager, ERC TMLDL), and Mr Amrendra
Kumar Ram and Mr RaviKant (HR Manager, TMLDL) who provided the
project and has been a constant source of inspiration for me during the In plant
Training as well as preparation of this project. He provided me invaluable
inputs that were very helpful in my endeavour to complete this project. His
meticulous attention and invaluable suggestions have helped me in simplifying
the problem involved in the work. Also I am indebted to most of the staff
members of TMLDL Ltd, especially those from ERC TMLDL department for
their valuable support and cooperation during the entire tenure of 4 weeks of the
in plant Training
I take it as an opportunity to express my indebtedness to
Mr Arun Chaudhury
Mr Sandeep Kumar
Mr Abhijit
4. COMPANY PROFILE
TML Drivelines Limited is predominantly in the business of manufacturing Axles &
Transmission for the commercial vehicles. In the year 2000, the erstwhile Axle & Transmission
manufacturing divisions of Tata Motors were spun off as 100% subsidiaries HVAL & HVTL
respectively. The key intent of incorporation was to give specialist focus on development and
supplies of Axles and Transmissions for Tata Motors, while Tata Motors concentrated on
vehicle Design, integration & Marketing. In the year 2011-2012, the Boards of the two
Companies decided to amalgamate HVTL into HVAL to harness synergies and graduate the
two entities as a Total Drivelines Solutions Provider. HVTL was accordingly amalgamated
with HVTL & HVAL was then renamed as TKL Drivelines Limited in FY2011-12. The
company operates as a Business to Business (B2B) entity with TML. It continues to cater to
more than 90% of the Axle and Gear-box requirements in the M&HCV Range to TML by
supplying to all three locations of TML- Jamshedpur, Lucknow & Pune.
Axles and Transmissions as aggregates are very critical for Tata Motors, and TML Drivelines
provides these aggregate to Tata Motors with a distinct advantage in terms of quality, cost and
new products which dovetails with their core competence. The company traditionally focused
on M&HCV aggregates for the Jamshedpur & Lucknow plants of Tata Motors. Of late, TML
Drivelines has also ventured into LCV segment & supply of its aggregates to Pune plant of
Tata Motors. TML Drivelines has set up its own Design & Development Centre. ERC which
has also received DSIR Recognition.
TML Drivelines is organised into three verticals viz. Axles, Transmissions and Forge. Axles
vertical is further categorized into Front Axle, Rear Axle, Drive head and Defence Aggregates.
Transmission vertical has Gear soft, Heat Treatment, Gear-Hand and Assembly. Forge has two
verticals comprising axle-RA Shaft and FA Beam-Crank Shaft. TML Drivelines possesses all
the modern technologies and facilities required for axle and gear box manufacturing.
TML Drivelines is organized into three verticals viz. Axles, Transmissions and Forge. Axles
vertical is further categorized into Front Axle, Rear Axle, Drive Head and Defence Aggregates.
Both Axles and Transmissions verticals are TS-16949:2009 accredited and also ISO 14001 /
OHSAS 18001:2007 certified.
Tata Motors - M&HCV OEM manufacturing is the primary market for TML Drivelines.
Vehicles manufactured by Tata Motors with TML Drivelines' Axles and Transmissions, are
sold both in domestic & international markets. Axles & Transmissions and their parts for Army
requirements are also routed through Tata Motors.
TML Drivelines is an engineering intensive organization with diverse job roles such as
Manufacturing, Materials, Quality Assurance, ERC, PE & Tools, HR, IR and Finance.
6. TML Drivelines has range of products to cater to M&HCV &
Defense requirements
7. USING PLM TOOL IN ERC TML DRIVELINES LIMITED
PRODUCT LIFECYCLE MANAGEMENT
What is PLM?
“PLM” is a strategic business approach, Deals with tracking of Product data
throughout its Lifecycle, from design to retirement, as well as collaborate with
external strategic partners at various stages of the life cycle. PLM is an
emerging strategy that provides a structured framework to facilitate
collaboration both internally and externally among strategic partners throughout
a product’s life cycle from initial concept and design through operation,
maintenance and retirement.
EVOLUTION OF PLM
CAD _ Used for detailed design work.
PDM _ Used to manage the large and complex CAD data Files CAD file
management)
PLM _ Used to track products throughout the entire Lifecycle from Design to
retirement, as well as collaborate with external Strategic partners at various
stages of the Lifecycle
8. PLM SOLUTION MODEL ELEMENTS
Core PLM Functions
_ Data Vaulting
_ CAD-PLM Integration
_ Workflow and Process Management
9. _ Product Structure Management
_ Classification Management
_ Program Management
_ Document Management
Teamcenter Data Model
Objects:
_ Use objects to store information
_ Business objects - have attributes, can be revised
_ Data Items - represent files on the OS
_ Relate objects using relationships such as:
_ Uses Parts - Used in Assembly
_ Describes - Is described by
_ Uses Model - Is used by assembly
_ Supplies - Is supplied by
Storage:
_ Objects are stored in a relational database
_ Files are stored on a computer/s in the network in Work Location or Vault
Location
In TeamCenter Terminology, The work item can be classified into two main
groups.
1. Business Item
2. Data Item
10. Common Teamcenter Objects
PART:
1. A part is a Business Object (item).
2.Each part is like a record in the Bill Of Materials.
3.A part can be an assembly or a component
4. A part has attributes (meta data)
5. A part can be revised
6. Has relationships such as:
i) Uses part - Is used in Assembly
ii) Has revisions
iii) Is described by
iv) Each part object is stored as a record in a database table
DOCUMENT:
1. A document is a Business Object (item)
2. A document is like a folder
3. A document can attach multiple Data Items (represents files on the OS)
4. A document has attributes (meta data)
5. A document can be revised
11. 6. A document has relationships such as:
i). Attaches
ii). Describes (can describe a part)
7. Each document object is stored as a record in a database
DATA ITEM:
1. Represents a file on the Operating System
2. Represents a file type
3. Can have attributes
4. Can be related to other data items:
i) Has drawing - Is drawing of
ii) Uses Model - Is used by assembly
iii) Is translated
5. Each data item object is stored as a record in a database table, and the
file it represents is stored on the OS
PART STRUCTURE IN PLM (CAD BOM)
12. PLM TOPOLOGY /ARCHITECTURE
PART IN PLM:
1. Owner (User/Vault)
2. Creator (User created by)
3. Superseded (True/False)
4. Frozen (True/ False)
5. Checked Out (True/False)
14. Tata motors standard of Part/Assembly.
A part number is consist of 12 digit number, in which 4 barrels are there.
Barrel -1 Barrel -2 Barrel-3 Barrel-4
a.) Barrel 1st:-It consist of 4 digit, these 4 digits indicate the project code of the
part or the project number of the major aggregates like Gearbox, Axle, Clutch
etc.
For example:-7705, 7703. These are the project code used by TMDL for Rear
Axle parts.
b.) Barrel 2nd:-It consist of 4 digit, the first two digit indicates the design group
and the second two digit indicates the design sub group.
For example:-26, 32, 33, 35 these are design group of gear box, spring and
suspension, front and rear axle respectively.
For the design sub group of 26 design group it is like 10, 20, 25, 30 which
indicate the assembly housing, main shaft, drive shaft, counter shaft resp.
c.) Barrel 3:-This Barrel indicate the part designation. For example :-54 in barrel
3 indicates the Gears and the serial number of this gear is denoted by the barrel
4. 80 is for screw, 32 for Bolts.
If the barrel 3 is having 00 to 04 in its place the it would show the following
information:-
00:-this show the info fitment drawing, vehicle offer drawing, wiring drawing.
01, 02, 03:-This is for Assembly drawing.
04:-Table drawing for common partcommon assemblies.
16:-It is used for the offer drawing of part and assemblies.
d.) Barrel 4:-This barrel is used as the serial number for the barrel 3. It starts
from 01 up to 99.
15. 1.CREATING WORK LOCATION
A worklocation is the area of any particular user which is interacting between
PLM server and user’s server with the help of “Filesys” folder. A user has to
create worklocation for registering or downloading anything from PLM.
Below are the steps to create new worklocation –
1.) Goto>> create>> Work Location. After clicking on worklocation a window
will pop up as below.
16. Fill the required details worklocation should represent the user’s id and system
number in which it is creating. Example workloc_akk398661_5708, here
akk398661 is user name and 5708 is system name.
STEPS:
1. Starting PLM
18. 4. To search for a part in PLM using “Query”
5. Putting part number
19. 6. The window opens in the following manner
7. To view Part drawing and models
click “single click navigation to JT”
20. 8. The window opens in the following way
9. To download any part drag the part from PLM to the Work bench
21. 10. To see the part used or the parts used by assemblies
22. COMPARISON OF SAP BOM AND PLM BOM
Initial SAP BOM to be compared with PLM BOM
23. The modified SAP BOM after comparison
Recovered BOM list after comparison with ERC Comments and
details
24. Product Range and New Developments under TMLDL
Axles can be divided into live axles and dead axles.
-Dead axles are designed to support chassis loads. Dead axles include steering
axles, tag axles, pusher axles, and various types of trailer axles.
-Live axles are drive axles; they house the gearing required to change the
direction of power flow and produce differential action
REAR AXLES:
FRONT AXLES:
Y1 Axles 6&6.5Ton
HCV 6T, 6.5T &7.5T
7.5Ton Prima Range
Live FA (FA103/106/207/207T)
TRAILER SUSPENSION: Suspension for Tata-DLT
GEAR BOX:
G40, G600, G750, G1100, G1150, G1600, G950 (Under construction)
Y1 Rear Axle
7.5/6.5/9.5Ton
RA108RR RA109RR RA109 SRT FWD
RA109 SRT RWD HR210 SRT FWD
HR210 SRT RWD
MCV-HCV 6T FA FA Prima (7.5T) Live FA 207T
Trailer Suspension
G40 G600 G680 G750
25. FRONT AXLE BUSINESS UNIT
Layout and Material Flow of FA Assembly Line
Axles produced in the Unit
1. FA 207 TANDEM LIVE FRONT AXLE
26. Performance Advantage Features
Robust design to suit Army Application.
Market Competitive prices with unmatched performance & durability.
Enhance mobility due to increased ground clearance.
Manufacture to meet high quality standard by using state of the heart forging
& machining facility.
Benefit FA207 Tandem Live Front AXLE
High Braking torque results better control on vehicle.
Higher ground clearance
Anti corrosive paint for longer life.
Specifications:
2. FA 1312/ FA 1516 FRONT AXLE
Performance Advantage Features
Robust design to suit Indian driving conditions.
Market Competitive prices with unmatched performance & durability.
Enhance mobility due to increased ground clearance.
Manufacture to meet high quality standard by using state of the heart forging
& machining facility.
27. Benefit FA1312/ FA1516 Front AXLE
High Braking torque results better control on vehicle.
High ground clearance
Anti corrosive paint for longer life.
Optional ABS for tractor trailer, car carrier, hazardous goods carrier and buses
on national permit
Specification:
3. PRIMA FRONT AXLE
Performance Advantage
Robust design to suit Indian driving conditions.
Market Competitive prices with unmatched performance & durability.
Enhance mobility due to increased ground clearance.
Manufacture to meet high quality standard by using state of the heart forging
& machining facility.
Features &Benefits of Prima Front AXLE
High Braking torque results better control on vehicle.
High ground clearance
Anti corrosive paint for longer life.
Optional ABS for tractor trailer, car carrier, hazardous goods carrier and buses
on national permit.
28. Specifications:
MAIN PARTS IN FRONT AXLE (Taking example of 6.5Ton Front Axle)
1, 6.5 Ton Front Axle Beam
2, Stub Axle
3, Brake drum Assembly Front
4, Auto slack Adjuster
29. 5, Brake chamber
6, Brake Drum Front
7, Bush (for King Pin)
8, Wheel Hub (front)
30. 9, Tapper roller bearing
10, Steering Arm (top)/Tie rod arm
11, Steering Arm
12, Tie rod
13, Spacer tube
14, King Pin
31. 15, Assembly wheel disc and Rim
16, Tyre
FRONT VIEW
CROSS SECTIONAL VIEW
32. REAR AXLE BUSINESS UNIT
LAYOUT AND MATERIAL FLOW OF RA ASSEMBLY LINE
REAR AXLE:
TYPES
1. RR AXLES
a. RA 109 RR Normal Axles
b. RA 109 RR ABS Axles
c. RA 109 RR RX Beam Axles
d. RA 108 RR Axles
2. ARMY AXLES
33. 3. DUMMY AND TRAILER AXLES
4. MERITOR AXLES
5. SRT AXLES
6. HRT AXLES
PARTS OF REAR AXLE:-
BENZO BEAM
CARRIER HOUSING
DIFFERENTIAL
CROWN WHEEL AND PINION
HEAT TREATMENT
34. BENZO BEAM: The rear axle BEAM used in HVAL axles are called
BENZO BEAM .They are so called because their shape resemble to
BENZO. It consists of two symmetrical halves of 14 mm thick plate welded
together by arc welding.
Following operations are performed on the benzo beam:-
mounted pad and U bolt bracket are welded by submerged arc
welding process on top and bottom half of the beam respectively.
surface &
front and back circumference of beam centre.
he
centre of axle beam.
from surface to produce clean rear axle beam.
e beam at the centre. The beam weld
must be leak proof after that it is send for painting.
–It includes thread at the ends and stepped profile on
the surface on which the hub rotates.
threads.
CARRIER HOUSING: Carrier housing journey begins as a cast part
followed by different machining operation. It carries Tail Pinion & Crown
Wheel and Differential along with their bearing inside it. This beam is then
dropped inside the benzo beam of rear axle.
35. Following operations are performed on the cast part:-
MB Cap seating surface.
sealing surface which rests on the benzo beam.
ores and tail pinion bores.
DIFFERENTIAL: It is the system of Bevel gears that permits the
rotation of the two positively driven axle shaft at the different speed so that
the automobile can negotiate a curve.
36. Functioning: - To divide the torque equally between two axle shaft.
Different Cases for functioning of Differential:-
Case 1. Straight Motion:-
Rotation of axle shaft = Rotation of Differential Carrier
Case 2. During Turn:-
Rotation of axle shaft = Rotation of Differential Carrier + Rotation of Bevel
Pinion
Rotation of axle shaft =Rotation of Differential Carrier - Rotation of Bevel
Pinion
PINION AND CROWN WHEEL:
It includes
37.
38. PROCESSES PERFORMED ON CROWN WHEEL AND
PINION
making meshing teeth and cuts for threads.
Celsius. Threads are kept soft by by applying anti carburizing paint on it.
re sent to Heat Treatment Plant.
39. PROCESS COVERED IN HEAT TREATMENT SHOP:-
LOADING OF THE SOFT CROWN WHEEL AND PINION
PREWASH
CARBURIZING
DIFFUSION
INTERCOOLING
QUENCHING
POST WASH
TEMPERING
SHOT BLASTING
UNLOADING
CARRIED AWAY FOR FURTHER PROCESSING
40. POWER TRANSMISSION FLOW CHART
PROCESS FLOW
REAR AXLE ASSEMBLY PROCESS:
1. BEAM DROPPING AND CLAMPING(station 1-2):-
41. Station 1
Operations: Loading the beam, Clamping & Indexing.
No of Operator: 2
Station 2
Operations: Putting the pressure Ring, Tightening of clamps, Rotating it by 90
deg.
No of Operator: 3
2. STUD AND DOWEL PIN MOUNTING(station 3-4):-
Station 3 and 4
Operations: Putting the Dowell Pin, Apply shellac and gasket, applying silicon
paste, Fixing of stud and Tightening of stud
No of operator: 3
:
1. Silicon Sealant to be applied on the inside of the studs on 100% axle.
2. All Studs to be partly dipped in ANABOND 341 before fitting.
3. Dowel Pin and gasket assembly-91 sec.
4. Stud mounting -72 sec, Tightening- 68 sec.
1. The rubber gasket must not be damaged.
2. ANABOND 676 application on the rubber gasket/Loctite application must be uniform.
3. The stud should be tightened till the top of the coated region
42. 3. CARRIER DROPPING (station 5-7):-
Station 5
Operations: Picking and Placing drive head
No of operators: 1
Station 6 and 7
Operations: Putting the nut bolt
Putting the second nut
Tightening of both nut
No of operators: 3
1. Carrier Dropping-84 second, washer and nut fitment-81 second.
2. Carrier tightening - 81 SEC, Cross check out for TORQUE-77 SEC.
3. Tightening TORQUE: 8-9MKG
4. Tightening to be done crosswise.
Quality parameter:
Fully tight carrier with torque on nuts/bolts-8-9MKG
43. 4. ANCHOR PLATE (station 8-10)
Station 8, 9 and 10
Operations: Picking of anchor plate (left)
Picking of anchor plate (right)
Tightening (left)
Tightening (right)
Application of thread binder
No of operators: 10
1. Operation time: A PLATE mounting-86 SEC, Bolt mounting-78 SEC,
ANABOND application-67 SEC, Tightening-128 SEC, Checking for
TORQUE marking-94 SEC.
2. Crosswise tightening- starting from 1A-1B, then 2A-2B.rest of the bolts can
be tightened in any sequence. Tightening can be started either from 1A-1B or
from 2A-2B.
3. Torque on M16 CLASS 8.8 BOLTS-18-22MKG
1. TORQUE on all M16 CLASS 8.8 bolts-18-22MKG
2. Anchor plate must not have any extra bolt trapped on the inside of the liner.
3. All nuts and bolts must be marked in yellow for TORQUE.
4. Axles for LUCKNOW must be assembled with the specified brake liners.
5. Z BRACKET (station 11-13)
SENSOR AND SENSOR BRACKET ASSEMBLY
44. Station 11, 12 and 13
Operations:
tightening of anchor plate
Placing Z bracket
Putting bush and grease fill
Placing slack adjuster, bush and tightening nuts
No of operators: 5
1. TORQUE on M16 Bolts- 20 MKG
2. TORQUE on M12 Bolts -7.8 MKG
3. TORQUE on M10 Bolts - 4.7 MKG
4. 2-3 Threads of bracket bolt must be manually tightened before tightening
the bolts with nut runner
5. Operation time: Bracket preparation and engaging- 112 sec, bracket
tightening -72 sec, checking for torque and marking -64 sec.
1) All bracket bolts must be checked for specified Torque and marked with
yellow paints marker
6. HUB ASSEBLY (Station 14-19)
Station 14, 15,16,17,18 and 19
Operations: Placing of hub (left)
Placing of hub (right)
Tightening of hub
Tightening with hand spanner
Hammering
Fitting and tightening of check nut
No of operators: 9
45. 1. Hub play value should be between 0.2 to 1.2 MM
2. Hub play value should be between to 0.04 to 715S-ARMY
3. TORQUE on groove nut-30MKG
4. Operation time: Hub fitment- 84 sec Hub pushing-79 sec, Groove nut
tightening- 87 sec, Oil seal pressing- 74 sec, play checking- 44 sec, hub
locking- 82 sec.
1. Hub play should be within specifications and hub lock nut fully tightened
prior to shaft assembly.
2. Free rotation of hub (No jamming during rotation)
3. The nut must be marked with yellow markers after matching its hole with
the keys.
7. BRAKE DRUM AND AXEL SHAFT ASEEMBLY (station 20-24)
(BRAKE ASSEMBLY)
(BRAKE DRUM SUB ASSEMBLY)
46. Station 20,21,22,23 and 24
Operations: placing oil seal
Hammering
Tightening
Checking of hub
Lifting of shaft (left)
Lifting of shaft (right)
Lifting and placing brake drum (right)
Lifting and placing brake drum (left)
Placing shaft cover (left)
Placing shaft cover (right)
No of operators: 7
1. Check shaft of proper model is assembled by matching the colours code on
the beam and the shaft.
2. Operation time: Shaft fitting-83 sec.
uality parameter:
1. Free rotation of brake drums (both side)
8. T-PLATE (Station 25-26)
Station 25 and 26
Operations: placing of bolts (left),
Placing of bolts (right
Tightening of bolts
No of operators: 5
Quality parameter:
1. All T-Plate Bolts must be checked for proper torque and marked with paint
maker.
Process parameter:
1. TORQUE on T-plate Bolts- 2.5 MKG
2. T-Plate Bolts must be tightened crosswise.
47. 3. T-Plate preparation- 69 sec, T-Plate assembly- 74 sec, brake drum assembly,
T-Plate Bolt and brake drum nut tightening-76 sec, T-Plate TORQUING and
marking-77 sec.
9. LEAKAGE TESTING (Station 27-28)
Stations 27 and 28
Operations: Applying shampoo
Fitting of oil spanner
Fitting and opening of coupling
No of operators: 2
Quality parameter:
No leakage from any of the beam welding joints or from carrier threaded
ring/pinion oil seal.
Process parameter:
1. Operation Time: 97 sec
2. Air Pressure- 0.21 bar.
3. Soap water should be applied on all welding joints, area near carrier sealing
face, carrier threaded ring and pinion oil seal regions.
10.FLUSHING AND TESTING (Station 29-30)
Station 29 and 30
Operations: Detaching the flushing machine and fixing the label
Checking bar code and filling oil
Bringing the motor for checking brakes
No of operators: 4
Quality parameter:
No leakage from any of the beam welding joints or from carrier threaded
ring/pinion oil seal.
48. 11. REAR AXLE TESTING (Station 31)
Station 31
Operations: Attaching the spinning motor, Check for abnormal noises and no
rpm difference between both wheel ends.
No of operators: 2
Quality parameter:
1. Both brakes drums should rotate at the same speed (both in forward and
reverse direction)
2. Differential action should be ok and braking should be ok with full retraction
of the slack adjustor on its release.
3. Axle should not be noisy and there should not be any high point on the crown
wheel /pinion.
Process parameter:
1. Operation time- Strainer fitting and indexing- 81 sec, drain and flushing pipe
fitment- 79 sec, testing (start of flushing to end of drain cycle)- 138 sec,
strainer, flushing and drain pipe removal- 91 sec, drain plug fitting and
tightening- 67 sec.
2. TORQUE on drain plug- 4-5 MKG
3. Axle must be tested for free rotation and proper breaking in both forward and
reverse direction.
4. Oil used for flushing-spindle oil 12(CASTROL-VG 10)
12. OIL FILLING (Station 32-33)
Station 32 and 33
Operations: checking bar code and filling oil
Removing clamp
Tightening of oil bolt
No of operators: 2
Quality parameter:
1. Oil filled in axle as per specification
2. Drain plug must be tightened as per specification (4-5MKG)
3. GREASING should be done in case of all axles with KTMS Z-BRACKET.
Process parameter:
1. Operation time: oil filling and marking- 87 sec, filler plug tightening and
number plate riveting- 81 sec.
2. Oil used:-gear oil SAE 85W140 APIGL5.
49. 13. UNLOADING (Station 34-35)
Station 34 and 35
Operations:
Lifting the axle
Attaching hook to right
Attaching hook to left
Attaching hook to middle
ASSEMBLED AXEL SHAT IS UNLOADED AND THEN
SENT FOR PAINTING.
50. CONCLUSION:
This report is an illustration about the study that I have done during this 4 weeks
of summer internship. I have got a detailed knowledge about the front axle and
the rear axle unit of ERC in TML Drivelines. I have understood the detailed role
of ERC in TML Drivelines. Apart from axle department I have learned to use
the basics of PLM software from Siemens.
During this 4 weeks of tenure I had a great learning experience in TML
Drivelines, Tata Motors in Jamshedpur. During this period of time I have gone
through the Heat Treatment plant of pinion and crown wheel and learned about
the process. These learning experiences will certainly help me in the future.