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Project SLOPE
1
WP 4 – Multi-sensor model-based quality
control of mountain forest production
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Some thoughts after the first day of kick-off meeting:
1. Complements for all partners for fascinating presentations,
unique know-how and enthusiasm.
2. The forest in mountains is peculiar, and very different than such
of flat lands!!!
3. Trees in mountains are (mostly) BIG…
4. Big/old tree may be or superior quality, or “fuel wood”
5. Trees from mountains might be of really high value
6. We do support with our heart “PROPER LOG FOR PROPER USE”
7. The quality of wood/log/tree is an issue!!!!!
8. But, the quality of wood is not only external dimentions, taper
and diameter…
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Wood might not be perfect…
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Wood from mountains might be priceless…
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
The goals of this WP are:
• to develop an automated and real-time grading system for the
forest production, in order to improve log/biomass segregation
and to help develop a more efficient supply chain of mountain
forest products
• to design software solutions for continuous update the pre-
harvest inventory procedures in the mountain areas
• to provide data to refine stand growth and yield models for
long-term silvicultural management
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Fine-grained timeline:
4
TRE 4.1
CNR 4.2
BOKU 4.3
CNR 4.4
CNR 4.5
CNR 4.6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Interim delivery stages (with dates):
D.4.01 R: Existing grading rules for log/biomass (December 2014)
D.4.02 R: On-field survey data for tree characterization (March 2015)
D.4.03 R: Establishing NIR measurement protocol (April 2015)
D.4.04 R: Establishing hyperspectral imaging measurement protocol (May 2015)
D.4.05 R: Establishing acoustic-based measurement protocol (June 2015)
D.4.06 R: Establishing cutting power measurement protocol (July 2015)
D.4.07 P: Estimation of log/biomass quality by external tree shape analysis (July 2015)
D.4.08 P: Estimation of log/biomass quality by NIR (August 2015)
D.4.09 P: Estimation of log quality by hyperspectral imaging (September 2015)
D.4.10 P: Estimation of log quality by acoustic methods (October 2015)
D.4.11 P: Estimation of log quality by cutting power analysis (November 2015)
D.4.12 P: Implementation and calibration of prediction models for log/biomass quality
classes and report on the validation procedure (July 2016)
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Partners’ role and contributions:
Will be explained in presentations of tasks…
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Dependences between activities:
•T1.2 (and your comments) vital for proper initiation of work…
•WP4 is strictly related to WP3
•WP4 provides data to WP5
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Task 2.3
4.1.
on-field forest survey
GPS
PC/PAD
3D scanner
3D vision
Tasks3.1
4.2-4.3
Marktree
Confirm route of cable crane
GPS
PC/PAD
RFID TAG
RFID reader
Tasks3.2
4.4
Treefelling
Database
NIRQI
H QI
RFID reader
RFID TAG
(if cross cut)
PortableNIR
Hyperspectral
Accellerometers
Oscilloscope
SW QI
Tasks3.3
Cablecrane
Techno carriage
GPRS
RFID reader
WIFI
Skylinelauncher
Load sensor
Intelligent chookers
GPS
PC/PAD
Data logger
Black box access
Controlsystem
M/Minterface
Tasks3.4
4.2-4.3-4.4-4.5-4.6
Processor
de-brunch, cut to length, measures, mark
Load cell for cutting force
Cutting feed sensor
Feed forcesensor
Diameter digital caliper
Length
RFID reader
RFID TAG
PC controlcomp.
GPRS/WIFI
Hyperspectral
NIRscanner
Kinect® (or similar 3D vision)
Microphone/accellerometer
Data logger
Black box access
CodePrinter
Controlsystem
M/Minterface
ID backup
Database
NIRQI + H QI + SW QI + CF QI
Tasks3.5
Truck
RFID tags are only used for identifying trees/logs along the supply chain, not to store information.
Material parameters from sensors are stored in the database
GPS
GPRS
RFID antenna
BUSCAN
Load cell
Logistic Software
ID backup
ID backup
Weight, time
Quality class
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Risks and mitigating actions:
To keep focus on practical applications and not pure (fascinating for
us) research; 2-monts progress reporting, contributions/comments
of SLOPE partners
Properly define real user expectations; contribution of the
development of WP1, discussions with stake holders, foresters,
users of forest resources
Technologies provided will not be appreciated by “conservative”
forest users; demonstrate financial (and other) SLOPE advantages
Difficulties with integration of some sensors with forest machinery;
careful planning, collaboration with SLOPE engineers
Thank you very much
TreeMetrics
“PROVIDE MORE END PRODUCT FROM LESSTREES”
WP 4.1: Data Mining and Model Integration of Stand
Quality Indicators
• Stem Taper Variation
• Stem Quality Variation
– Straightness
– Branching
– Internal wood quality
• Stem Bucking Simulation Systems
Log Quality: Straightness (Sweep),Taper,
Branching ,Rot,
New Opportunity UAV data
Terrestrial Laser Scanning Forest Measurement System
(AutoStem Forest)
Automated 3D Forest
Measurement System
New Stand Analytics – Log distribution
Harvest Modelling
• ‘Cutting to Value’ (Value Optimisation)
• ‘Cutting to Demand’ (Keep the market satisfied)
– Manage the trade off’s
– Combinatorial problem
– Constraint Modelling
The Problems
• Productive Area
• Stratification
• Stocking
• Stem Taper Variation
• Stem Quality Variation
Products &Value
The Products
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp M3?
Large Sawlog M3?
Small Sawlog M3?
• Taper Variation
• Straightness
• Branching
• Rot etc.
The Products: GeneralValues
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp = €20 per M3
Large Sawlog = €60 per M3
Small Sawlog = €40 per M3
The Problem - “The Collision of Interests”
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp M3?
Large Sawlog M3?
Small Sawlog M3?
MaximiseValue
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp M3?
Large Sawlog M3?
Small Sawlog M3?
MaximiseValue: Sawlog Lengths
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp M3?
Large Sawlog M3?
Small Sawlog M3?
3.7mOption 1
MaximiseValue: Sawlog Lengths
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp M3?
Large Sawlog M3?
Small Sawlog M3?
3.7mOption 1
MaximiseValue: Sawlog Lengths
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp M3?
Large Sawlog M3?
Small Sawlog M3?
4.3mOption 2
MaximiseValue: Sawlog Lengths
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp M3?
Large Sawlog M3?
Small Sawlog M3?
4.3mOption 2
MaximiseValue: Sawlog Lengths
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp M3?
Large Sawlog M3?
Small Sawlog M3?
4.9mOption 3
MaximiseValue: Sawlog Lengths
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
7cm
14cm
16cm
7cm7cm
Pulp
7cm
PulpPulp M3?
Large Sawlog M3?
Small Sawlog M3?
4.9mOption 3
Harvester Optimisation
Our Offering
Better Management
 Targets
 Incentives
 Monitoring
Competitive Advantage
“the stronger the LINKAGES between the primary and
secondary producers the greater the source of
competitive advantage”
Michael Porter, Harvard Business School
Summary
• ekeane@treemetrics.com
• www.treemetrics.com
Task 4.2
Evaluation of near infrared (NIR) spectroscopy
as a tool for determination of log/biomass
quality index in mountain forests
Task 4.2: Partners involvement
Task Leader: CNR
Task Partecipants: KESLA, BOKU, FLY, GRE
CNR: Project leader,
•will coordinate all the partecipants of this task
•will evaluate the usability of NIR spectroscopy for characterization of bio-
resources along the harvesting chain
•will provide guidelines for proper collection and analysis of NIR spectra
•will develop the “NIR quality index”; to be involved in the overall log and biomass
quality grading
Boku: will support CNR with laboratory measurement and calibration transfer
Kesla, Greifenberg and Flyby: will support CNR in order to collect NIR spectra at
various stages of the harvesting chain
 evaluating the usability of NIR spectroscopy for
characterization of bio-resources along the
harvesting chain
 providing guidelines for proper collection and
analysis of NIR spectra
 The raw information provided here are near infrared
spectra, to be later used for the determination of
several properties (quality indicators) of the sample
4.2 Objectives
Electromagnetic spectrum
Kick-off Meeting
8-9/jan/2014
The study of the interactions between electromagnetic radiation (energy, light) and matter
Source of spectra
TwistingWaggingRocking
Scissoring
asimmetric
stretching
simmetric
stretching
Spectra represents molecular vibrations of chemical molecules
exposed to infrared light.
http://en.wikipedia.org/wiki/Infrared_spectroscopy
NIR technique
 No need special sample preparation
 Non-destructive testing
 Relatively fast measurement
 No residues/solvents to waste
 Possibility for determination of many components
simultaneously
 High degree of precision and accuracy
 Direct measurement with very low cost
 Overlapping of spectral peaks
 Needs sophisticated statistics methods for data analysis
 Moisture sensitive
 Calibration transfer from lab equipment into field equipment
Spectrofotometers
How it works?
+
calibration (PLS)
0,3
0,4
0,5
0,6
0,7
0,3 0,4 0,5 0,6 0,7
gęstość referencja (g/cm3
)
gęstośćestymacja(g/cm3
)
r2 = 64,94
RMSECV = 0,039
RPD = 1,69
density
45
45,5
46
45 45,5 46
celuloza referencja (%)
celulozaestymacja(%)
r2 = 84,98
RMSECV = 0,0638
RPD = 2,58
cellulose
26
27
28
29
30
26 27 28 29 30
lignina referencja (%)
ligninaestymacja(%)
r2 = 98,67
RMSECV = 0,102
RPD = 8,86
lignin
R
2
= 0.984
0
10
20
30
40
50
60
0 10 20 30 40 50 60
reference stress (MPa)
predictedstress(MPa)
Tensile strength
spectra reference data
Identity test
Compare the unknown spectrum with all reference spectra, the result of comparison between two spectra is the
spectral distance called hit quality. The better spectra match the smaller is spectral distance; HQ for
identical spectra is 0
Model sample1
HQ1
> treshold1
Model sample3
HQ3
> treshold3
Model samplen
HQn
> tresholdn
Model sample2
HQ2
< treshold2
???
sample
 NIR spectra will be collected at various stages of the harvesting chain
 measurement procedures will be provided for each field test
 In-field tests will be compared to laboratory results
4.2 Activities: Feasibility study and specification of the
measurement protocols for proper NIR data acquisition
• spectra pre-processing, wavelength selection, classification,
calibration, validation, external validation (sampling –
prediction – verification)
• prediction of the log/biomass intrinsic “quality indicators”
(such as moisture content, density, chemical composition,
calorific value) (CNR).
• classification models based on the quality indicators will be
developed and compared to the classification based on the
expert’s knowledge.
• calibrations transfer between laboratory instruments
(already available) and portable ones used in the field
measurements in order to enrich the reliability of the
prediction (BOKU).
4.2 Activities: Development and validation of
chemometric models.
4.2 Deliverables
Kick-off Meeting
8-9/jan/2014
Deliverable D.4.03 Establishing NIR measurement protocol
evaluating the usability of NIR spectroscopy for characterization of bio-resources
along the harvesting chain, providing guidelines for proper collection and analysis
of NIR spectra.
Delivery Date M16 April 2015
Deliverable D.4.08 Estimation of log/biomass quality by NIR
Set of chemometric models for characterization of different “quality indicators” by
means of NIR and definition of “NIR quality index”
Delivery Date M20 August 2015
Estimated person Month= 3.45
 Development of “provenance models”. The set of
spectra collected from selected samples (of known
provenance and silvicultural characteristics) along the
supply chain will be also processed in order to verify
applicability of NIR spectroscopy to traceability of
wood (CNR).
4.2 Additional deliverable
Wood provenance & NIRS
2163 trees of Norway spruce
from 75 location
in 14 European countries
2163 samples measured
x 5 spectra/sample
= 10815 spectra
Wood provenance & NIRS
NIR workshop
TASK 4.5
Evaluation of cutting process (CP) for the
determination of log/biomass “CP quality index”
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Task 4.5: Cutting Process (CP) for the determination of
log/biomass “CP quality index”
Task Leader: CNR
Task Partecipants: Kesla
Starting : October 2014
Ending: November2015
Estimated person-month = 4.00 (CNR) + 2.00 (Kesla)
CNR : will coordinate the research necessary, develop the knowledge base linking process and wood
properties, recommend the proper sensor, develop software tools for computation of the CP quality
index
Kesla : will provide expertise in regard to sensor selection and integration with the processor head +
extensive testing of the prototype
Task 4.5: cutting process quality index
Deliverables
D.4.06 Establishing cutting power measurement protocol
Report: This deliverable will contain a report and recommended protocol for collection of
data chainsaw and delimbing cutting process.
Delivery Date: July 2015 (M.19)
D.4.11 Estimation of log quality by cutting power analysis
Prototype: Numerical procedure for determination of “CP quality index” on the base of
cutting processes monitoring
Delivery Date: November 2015 (M.23)
Task 4.5: cutting process quality index
Timing
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
11.11.21.31.41.522.12.22.32.42.533.13.23.33.43.53.6
4
4.1
4.2
4.3
4.4
4.5
4.655.15.25.35.45.566.16.26.36.477.17.27.37.488.18.28.38.48.58.68.78.899.19.29.3
Task 4.5: cutting process quality index
Objectives
The goals of this task are:
• to develop a novel automatic system for estimation of the
cutting resistance of wood processed during harvesting
• to use this information for the determination of log/biomass
quality index
Task 4.5: cutting process quality index
Theory
The value of cutting forces is
related to:
• wood density
• cutting conditions
• selected mechanical
properties of wood
(i.e. fracture toughness
and shear modulus).
Task 4.5: cutting process quality index
Principles
The indicators of cutting forces:
• energy demand
• hydraulic pressure in the saw feed piston
• power consumption
will be collected on-line and regressed to the known log
characteristics.
http://www.youtube.com/watch?v=bZoq7PkyO-c
http://www.youtube.com/watch?v=XzaPvftspg0
Task 4.5: cutting process quality index
Chainsaw
Task 4.5: cutting process quality index
Delimbing systems
Task 4.5: cutting process quality index
Comments
The average density and mechanical resistance will be a result of the
analysis of the chainsaw cutting process.
Estimation of the “CP-branch indicator” will be computed only in
the case of delimbing on the processor head. In this case, it will be
correlated to the “3D-branch indicator” determined from the 3D
stem model of the original standing tree (T4.1).
The information will be forwarded to the server in real-time and will
support final grading of logs.
Task 4.5: cutting process quality index
Challenges
What sensors are appropriate for measuring cutting forces in
processor head?
load cell? tensometer? oil pressure? electrical current?
How to install sensors on the processor?
How reliable will be measurement of cutting forces in forest?
What is an effect of tool wear?
How to link cutting force (wood density) with recent quality sorting
rules?
Delimbing or debarkining?
Thank you very much
TASK 4.6
Implementation of the log/biomass grading
system
Work Package 4: Multi-sensor model-based
quality control of mountain forest production
Task 4.6: Implementation of the log/biomass grading
system
Task Leader: CNR
Task Participants: GRAPHITECH, KESLA, MHG, BOKU, GRE, TRE
Starting : June 2014
Ending: July 2016
Estimated person-month = 1.50 (GRAPHITECH) + 2.0 (CNR) + 1.00 (Kesla) + 1.00 (MHG)
+ 1.00 (BOKU), 0.50 (GRE) + 1.00 (TRE)
CNR: will coordinate the research necessary, develop the software tools (expert systems)
and integrate all available information for quality grading
TRE, GRE, KESLA: incorporate material parameters from the multisource data extracted
along the harvesting chain
GRAPHITECH: integration with the classification rules for commercial assortments, linkage
with the database of market prices for woody commodities
MHG: propagate information about material characteristics along the value chain (tracking)
and record/forward this information through the cloud database
BOKU: validation of the grading system
Task 4.6: Implementation of the grading system
Deliverables
D.4.01 Existing grading rules for log/biomass
Report: This deliverable will contain a report on existing log/biomass grading criteria and
criteria gap analyses
Delivery Date: December 2014 (M.12)
D.4.12 Implementation and calibration of prediction models for log/biomass quality classes
and report on the validation procedure
Prototype: This deliverable will contain a report on the validation procedure, and results of
the quality class prediction models, and integration in the SLOPE cloud data base
Delivery Date: July 2016 (M.31)
Task 4.6: Implementation of the grading system
Timing
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
11.11.21.31.41.522.12.22.32.42.533.13.23.33.43.53.6
4
4.1
4.2
4.3
4.4
4.5
4.655.15.25.35.45.566.16.26.36.477.17.27.37.488.18.28.38.48.58.68.78.899.19.29.3
Task 4.6: Implementation of the grading system
Objectives
The goals of this task are:
• to develop reliable models for predicting the grade (quality
class) of the harvested log/biomass.
• to provide objective/automatic tools enabling optimization of
the resources (proper log for proper use)
• to contribute for the harmonization of the current grading
practice and classification rules
• provide more wood from less trees
Task 4.6: Implementation of the grading system
The concept
3D quality index (WP 4.1)
NIR quality index (WP 4.2)
HI quality index (WP 4.3)
SW quality index (WP 4.4)
CP quality index (WP 4.5)
Data from harvester
Other available info
Quality class
Threshold values and
variability models of
properties will be
defined for the
different end-uses
(i.e. wood processing
industries, bioenergy
production).
(WP5)
Task 4.6: Implementation of the grading system
Results
Several grading rules are in use in different regions and/or niche
products: a systematic database of these rules will be developed for
this purpose.
• The performance
• Reliability
• Repetability
• Flexibility
of the grading system will be carefully validated in order to quantify
advantages from both economic and technical points of view.
at different stages of the value chain.
Task 4.6: Implementation of the grading system
Challenges
What sensors set is optimal (provide usable/reliable information)?
How to merge various types of indexes/properties?
Can the novel system be accepted by “conservative” forest (and
wood transformation) industry?
How the SLOPE quality grading will be related to established
classes?
Thank you very much

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Kick-Off Meeting - WP4

  • 1. Project SLOPE 1 WP 4 – Multi-sensor model-based quality control of mountain forest production
  • 2. Work Package 4: Multi-sensor model-based quality control of mountain forest production Some thoughts after the first day of kick-off meeting: 1. Complements for all partners for fascinating presentations, unique know-how and enthusiasm. 2. The forest in mountains is peculiar, and very different than such of flat lands!!! 3. Trees in mountains are (mostly) BIG… 4. Big/old tree may be or superior quality, or “fuel wood” 5. Trees from mountains might be of really high value 6. We do support with our heart “PROPER LOG FOR PROPER USE” 7. The quality of wood/log/tree is an issue!!!!! 8. But, the quality of wood is not only external dimentions, taper and diameter…
  • 3. Work Package 4: Multi-sensor model-based quality control of mountain forest production Wood might not be perfect…
  • 4. Work Package 4: Multi-sensor model-based quality control of mountain forest production Wood from mountains might be priceless…
  • 5. Work Package 4: Multi-sensor model-based quality control of mountain forest production The goals of this WP are: • to develop an automated and real-time grading system for the forest production, in order to improve log/biomass segregation and to help develop a more efficient supply chain of mountain forest products • to design software solutions for continuous update the pre- harvest inventory procedures in the mountain areas • to provide data to refine stand growth and yield models for long-term silvicultural management
  • 6. Work Package 4: Multi-sensor model-based quality control of mountain forest production Fine-grained timeline: 4 TRE 4.1 CNR 4.2 BOKU 4.3 CNR 4.4 CNR 4.5 CNR 4.6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
  • 7. Work Package 4: Multi-sensor model-based quality control of mountain forest production Interim delivery stages (with dates): D.4.01 R: Existing grading rules for log/biomass (December 2014) D.4.02 R: On-field survey data for tree characterization (March 2015) D.4.03 R: Establishing NIR measurement protocol (April 2015) D.4.04 R: Establishing hyperspectral imaging measurement protocol (May 2015) D.4.05 R: Establishing acoustic-based measurement protocol (June 2015) D.4.06 R: Establishing cutting power measurement protocol (July 2015) D.4.07 P: Estimation of log/biomass quality by external tree shape analysis (July 2015) D.4.08 P: Estimation of log/biomass quality by NIR (August 2015) D.4.09 P: Estimation of log quality by hyperspectral imaging (September 2015) D.4.10 P: Estimation of log quality by acoustic methods (October 2015) D.4.11 P: Estimation of log quality by cutting power analysis (November 2015) D.4.12 P: Implementation and calibration of prediction models for log/biomass quality classes and report on the validation procedure (July 2016)
  • 8. Work Package 4: Multi-sensor model-based quality control of mountain forest production Partners’ role and contributions: Will be explained in presentations of tasks…
  • 9. Work Package 4: Multi-sensor model-based quality control of mountain forest production Dependences between activities: •T1.2 (and your comments) vital for proper initiation of work… •WP4 is strictly related to WP3 •WP4 provides data to WP5
  • 10. Work Package 4: Multi-sensor model-based quality control of mountain forest production Task 2.3 4.1. on-field forest survey GPS PC/PAD 3D scanner 3D vision Tasks3.1 4.2-4.3 Marktree Confirm route of cable crane GPS PC/PAD RFID TAG RFID reader Tasks3.2 4.4 Treefelling Database NIRQI H QI RFID reader RFID TAG (if cross cut) PortableNIR Hyperspectral Accellerometers Oscilloscope SW QI Tasks3.3 Cablecrane Techno carriage GPRS RFID reader WIFI Skylinelauncher Load sensor Intelligent chookers GPS PC/PAD Data logger Black box access Controlsystem M/Minterface Tasks3.4 4.2-4.3-4.4-4.5-4.6 Processor de-brunch, cut to length, measures, mark Load cell for cutting force Cutting feed sensor Feed forcesensor Diameter digital caliper Length RFID reader RFID TAG PC controlcomp. GPRS/WIFI Hyperspectral NIRscanner Kinect® (or similar 3D vision) Microphone/accellerometer Data logger Black box access CodePrinter Controlsystem M/Minterface ID backup Database NIRQI + H QI + SW QI + CF QI Tasks3.5 Truck RFID tags are only used for identifying trees/logs along the supply chain, not to store information. Material parameters from sensors are stored in the database GPS GPRS RFID antenna BUSCAN Load cell Logistic Software ID backup ID backup Weight, time Quality class
  • 11. Work Package 4: Multi-sensor model-based quality control of mountain forest production Risks and mitigating actions: To keep focus on practical applications and not pure (fascinating for us) research; 2-monts progress reporting, contributions/comments of SLOPE partners Properly define real user expectations; contribution of the development of WP1, discussions with stake holders, foresters, users of forest resources Technologies provided will not be appreciated by “conservative” forest users; demonstrate financial (and other) SLOPE advantages Difficulties with integration of some sensors with forest machinery; careful planning, collaboration with SLOPE engineers
  • 13. TreeMetrics “PROVIDE MORE END PRODUCT FROM LESSTREES”
  • 14. WP 4.1: Data Mining and Model Integration of Stand Quality Indicators • Stem Taper Variation • Stem Quality Variation – Straightness – Branching – Internal wood quality • Stem Bucking Simulation Systems
  • 15. Log Quality: Straightness (Sweep),Taper, Branching ,Rot,
  • 17. Terrestrial Laser Scanning Forest Measurement System (AutoStem Forest) Automated 3D Forest Measurement System
  • 18. New Stand Analytics – Log distribution
  • 19. Harvest Modelling • ‘Cutting to Value’ (Value Optimisation) • ‘Cutting to Demand’ (Keep the market satisfied) – Manage the trade off’s – Combinatorial problem – Constraint Modelling
  • 20. The Problems • Productive Area • Stratification • Stocking • Stem Taper Variation • Stem Quality Variation
  • 22. The Products 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 16cm 7cm7cm Pulp 7cm PulpPulp M3? Large Sawlog M3? Small Sawlog M3? • Taper Variation • Straightness • Branching • Rot etc.
  • 24. The Problem - “The Collision of Interests” 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 7cm 14cm 16cm 7cm7cm Pulp 7cm PulpPulp M3? Large Sawlog M3? Small Sawlog M3?
  • 34. Better Management  Targets  Incentives  Monitoring
  • 35. Competitive Advantage “the stronger the LINKAGES between the primary and secondary producers the greater the source of competitive advantage” Michael Porter, Harvard Business School
  • 37. Task 4.2 Evaluation of near infrared (NIR) spectroscopy as a tool for determination of log/biomass quality index in mountain forests
  • 38. Task 4.2: Partners involvement Task Leader: CNR Task Partecipants: KESLA, BOKU, FLY, GRE CNR: Project leader, •will coordinate all the partecipants of this task •will evaluate the usability of NIR spectroscopy for characterization of bio- resources along the harvesting chain •will provide guidelines for proper collection and analysis of NIR spectra •will develop the “NIR quality index”; to be involved in the overall log and biomass quality grading Boku: will support CNR with laboratory measurement and calibration transfer Kesla, Greifenberg and Flyby: will support CNR in order to collect NIR spectra at various stages of the harvesting chain
  • 39.  evaluating the usability of NIR spectroscopy for characterization of bio-resources along the harvesting chain  providing guidelines for proper collection and analysis of NIR spectra  The raw information provided here are near infrared spectra, to be later used for the determination of several properties (quality indicators) of the sample 4.2 Objectives
  • 40. Electromagnetic spectrum Kick-off Meeting 8-9/jan/2014 The study of the interactions between electromagnetic radiation (energy, light) and matter
  • 41. Source of spectra TwistingWaggingRocking Scissoring asimmetric stretching simmetric stretching Spectra represents molecular vibrations of chemical molecules exposed to infrared light. http://en.wikipedia.org/wiki/Infrared_spectroscopy
  • 42. NIR technique  No need special sample preparation  Non-destructive testing  Relatively fast measurement  No residues/solvents to waste  Possibility for determination of many components simultaneously  High degree of precision and accuracy  Direct measurement with very low cost  Overlapping of spectral peaks  Needs sophisticated statistics methods for data analysis  Moisture sensitive  Calibration transfer from lab equipment into field equipment
  • 44. How it works? + calibration (PLS) 0,3 0,4 0,5 0,6 0,7 0,3 0,4 0,5 0,6 0,7 gęstość referencja (g/cm3 ) gęstośćestymacja(g/cm3 ) r2 = 64,94 RMSECV = 0,039 RPD = 1,69 density 45 45,5 46 45 45,5 46 celuloza referencja (%) celulozaestymacja(%) r2 = 84,98 RMSECV = 0,0638 RPD = 2,58 cellulose 26 27 28 29 30 26 27 28 29 30 lignina referencja (%) ligninaestymacja(%) r2 = 98,67 RMSECV = 0,102 RPD = 8,86 lignin R 2 = 0.984 0 10 20 30 40 50 60 0 10 20 30 40 50 60 reference stress (MPa) predictedstress(MPa) Tensile strength spectra reference data
  • 45. Identity test Compare the unknown spectrum with all reference spectra, the result of comparison between two spectra is the spectral distance called hit quality. The better spectra match the smaller is spectral distance; HQ for identical spectra is 0 Model sample1 HQ1 > treshold1 Model sample3 HQ3 > treshold3 Model samplen HQn > tresholdn Model sample2 HQ2 < treshold2 ??? sample
  • 46.  NIR spectra will be collected at various stages of the harvesting chain  measurement procedures will be provided for each field test  In-field tests will be compared to laboratory results 4.2 Activities: Feasibility study and specification of the measurement protocols for proper NIR data acquisition
  • 47. • spectra pre-processing, wavelength selection, classification, calibration, validation, external validation (sampling – prediction – verification) • prediction of the log/biomass intrinsic “quality indicators” (such as moisture content, density, chemical composition, calorific value) (CNR). • classification models based on the quality indicators will be developed and compared to the classification based on the expert’s knowledge. • calibrations transfer between laboratory instruments (already available) and portable ones used in the field measurements in order to enrich the reliability of the prediction (BOKU). 4.2 Activities: Development and validation of chemometric models.
  • 48. 4.2 Deliverables Kick-off Meeting 8-9/jan/2014 Deliverable D.4.03 Establishing NIR measurement protocol evaluating the usability of NIR spectroscopy for characterization of bio-resources along the harvesting chain, providing guidelines for proper collection and analysis of NIR spectra. Delivery Date M16 April 2015 Deliverable D.4.08 Estimation of log/biomass quality by NIR Set of chemometric models for characterization of different “quality indicators” by means of NIR and definition of “NIR quality index” Delivery Date M20 August 2015 Estimated person Month= 3.45
  • 49.  Development of “provenance models”. The set of spectra collected from selected samples (of known provenance and silvicultural characteristics) along the supply chain will be also processed in order to verify applicability of NIR spectroscopy to traceability of wood (CNR). 4.2 Additional deliverable
  • 50. Wood provenance & NIRS 2163 trees of Norway spruce from 75 location in 14 European countries 2163 samples measured x 5 spectra/sample = 10815 spectra
  • 53. TASK 4.5 Evaluation of cutting process (CP) for the determination of log/biomass “CP quality index” Work Package 4: Multi-sensor model-based quality control of mountain forest production
  • 54. Task 4.5: Cutting Process (CP) for the determination of log/biomass “CP quality index” Task Leader: CNR Task Partecipants: Kesla Starting : October 2014 Ending: November2015 Estimated person-month = 4.00 (CNR) + 2.00 (Kesla) CNR : will coordinate the research necessary, develop the knowledge base linking process and wood properties, recommend the proper sensor, develop software tools for computation of the CP quality index Kesla : will provide expertise in regard to sensor selection and integration with the processor head + extensive testing of the prototype
  • 55. Task 4.5: cutting process quality index Deliverables D.4.06 Establishing cutting power measurement protocol Report: This deliverable will contain a report and recommended protocol for collection of data chainsaw and delimbing cutting process. Delivery Date: July 2015 (M.19) D.4.11 Estimation of log quality by cutting power analysis Prototype: Numerical procedure for determination of “CP quality index” on the base of cutting processes monitoring Delivery Date: November 2015 (M.23)
  • 56. Task 4.5: cutting process quality index Timing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 11.11.21.31.41.522.12.22.32.42.533.13.23.33.43.53.6 4 4.1 4.2 4.3 4.4 4.5 4.655.15.25.35.45.566.16.26.36.477.17.27.37.488.18.28.38.48.58.68.78.899.19.29.3
  • 57. Task 4.5: cutting process quality index Objectives The goals of this task are: • to develop a novel automatic system for estimation of the cutting resistance of wood processed during harvesting • to use this information for the determination of log/biomass quality index
  • 58. Task 4.5: cutting process quality index Theory The value of cutting forces is related to: • wood density • cutting conditions • selected mechanical properties of wood (i.e. fracture toughness and shear modulus).
  • 59. Task 4.5: cutting process quality index Principles The indicators of cutting forces: • energy demand • hydraulic pressure in the saw feed piston • power consumption will be collected on-line and regressed to the known log characteristics. http://www.youtube.com/watch?v=bZoq7PkyO-c http://www.youtube.com/watch?v=XzaPvftspg0
  • 60. Task 4.5: cutting process quality index Chainsaw
  • 61. Task 4.5: cutting process quality index Delimbing systems
  • 62. Task 4.5: cutting process quality index Comments The average density and mechanical resistance will be a result of the analysis of the chainsaw cutting process. Estimation of the “CP-branch indicator” will be computed only in the case of delimbing on the processor head. In this case, it will be correlated to the “3D-branch indicator” determined from the 3D stem model of the original standing tree (T4.1). The information will be forwarded to the server in real-time and will support final grading of logs.
  • 63. Task 4.5: cutting process quality index Challenges What sensors are appropriate for measuring cutting forces in processor head? load cell? tensometer? oil pressure? electrical current? How to install sensors on the processor? How reliable will be measurement of cutting forces in forest? What is an effect of tool wear? How to link cutting force (wood density) with recent quality sorting rules? Delimbing or debarkining?
  • 65. TASK 4.6 Implementation of the log/biomass grading system Work Package 4: Multi-sensor model-based quality control of mountain forest production
  • 66. Task 4.6: Implementation of the log/biomass grading system Task Leader: CNR Task Participants: GRAPHITECH, KESLA, MHG, BOKU, GRE, TRE Starting : June 2014 Ending: July 2016 Estimated person-month = 1.50 (GRAPHITECH) + 2.0 (CNR) + 1.00 (Kesla) + 1.00 (MHG) + 1.00 (BOKU), 0.50 (GRE) + 1.00 (TRE) CNR: will coordinate the research necessary, develop the software tools (expert systems) and integrate all available information for quality grading TRE, GRE, KESLA: incorporate material parameters from the multisource data extracted along the harvesting chain GRAPHITECH: integration with the classification rules for commercial assortments, linkage with the database of market prices for woody commodities MHG: propagate information about material characteristics along the value chain (tracking) and record/forward this information through the cloud database BOKU: validation of the grading system
  • 67. Task 4.6: Implementation of the grading system Deliverables D.4.01 Existing grading rules for log/biomass Report: This deliverable will contain a report on existing log/biomass grading criteria and criteria gap analyses Delivery Date: December 2014 (M.12) D.4.12 Implementation and calibration of prediction models for log/biomass quality classes and report on the validation procedure Prototype: This deliverable will contain a report on the validation procedure, and results of the quality class prediction models, and integration in the SLOPE cloud data base Delivery Date: July 2016 (M.31)
  • 68. Task 4.6: Implementation of the grading system Timing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 11.11.21.31.41.522.12.22.32.42.533.13.23.33.43.53.6 4 4.1 4.2 4.3 4.4 4.5 4.655.15.25.35.45.566.16.26.36.477.17.27.37.488.18.28.38.48.58.68.78.899.19.29.3
  • 69. Task 4.6: Implementation of the grading system Objectives The goals of this task are: • to develop reliable models for predicting the grade (quality class) of the harvested log/biomass. • to provide objective/automatic tools enabling optimization of the resources (proper log for proper use) • to contribute for the harmonization of the current grading practice and classification rules • provide more wood from less trees
  • 70. Task 4.6: Implementation of the grading system The concept 3D quality index (WP 4.1) NIR quality index (WP 4.2) HI quality index (WP 4.3) SW quality index (WP 4.4) CP quality index (WP 4.5) Data from harvester Other available info Quality class Threshold values and variability models of properties will be defined for the different end-uses (i.e. wood processing industries, bioenergy production). (WP5)
  • 71. Task 4.6: Implementation of the grading system Results Several grading rules are in use in different regions and/or niche products: a systematic database of these rules will be developed for this purpose. • The performance • Reliability • Repetability • Flexibility of the grading system will be carefully validated in order to quantify advantages from both economic and technical points of view. at different stages of the value chain.
  • 72. Task 4.6: Implementation of the grading system Challenges What sensors set is optimal (provide usable/reliable information)? How to merge various types of indexes/properties? Can the novel system be accepted by “conservative” forest (and wood transformation) industry? How the SLOPE quality grading will be related to established classes?