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2014 3 d-printing technology - additive manufacturing

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2014 3 d-printing technology - additive manufacturing

  1. 1. 429 Newman Road Geebung QLD 4034 WWW.3DPRINTING.COM.AU
  2. 2. WHY USE A RAPID PROTOTYPING EXPERT? EXPERTS IN END-TO-END PROTOTYPING SOLUTIONS PROTOTYPE SHORT RUN TOOLING TEST DESIGN (STL, IGES) ? IDEA
  3. 3. 3DPRINTING.COM.AU WHY USE A RAPID PROTOTYPING EXPERT? • Market Leading Experience – Printable 3D CAD Files – Machine Set-Up (Strength, Durability, Print time). • Confidentiality • No need to purchase an expensive machine • Finishing • The correct machine for the right application • Speedy • Saves you $DOLLARS
  4. 4. 3DPRINTING.COM.AU PROTOTYPING TECHNOLOGY CONSIDERATION SLA SLS 3D PRINTING BINDER JETTING FDM WAX SLM ENVELOPE 500x500x300 280x214x400 254x356x203 200x200x300 250x190x200 LAYER THICKNESS 0.1mm 0.1mm 0.1mm 0.25mm 0.038 ACCURACY +/- 0.1mm +/- 0.5mm +/- 0.1mm +/- 0.2mm +/- 0.1mm MIN. WALL 0.8mm 0.8mm 0.6mm 1mm 0.5mm
  5. 5. CASE STUDIES 4 INDUSTRY EXAMPLES • Motor Vehicle Industry • Bull Bar • Reverse Engineering of a Truck Dashboard • Mining • Topography of Mining Site • Machinery Model • Newcrest Mining Cadia Valley • Medical • Hip Replacement • Packaging & Point-of-Sale Material
  6. 6. CASE STUDIES SMART BAR - SITUATION “Smart Bar wanted to explore alternative ways to manufacture patterns for their rotational moulded bullbars”
  7. 7. CASE STUDIES SMART BAR - REQUIREMENTS • A rigid patterns for sand Casting • Reduce pattern inventory • Lighter weight for OH&S • Decrease production costs of tooling • 3DPrint patterns not machine from solid material
  8. 8. CASE STUDIES SMART BAR - ACTIONS File preparation to print in sections
  9. 9. CASE STUDIES SMART BAR - ACTIONS Adjust the file in order to join the pieces?
  10. 10. CASE STUDIES SMART BAR - ACTIONS Printed parts with the 3D Printing Binder Jetting
  11. 11. CASE STUDIES SMART BAR - ACTIONS Assemble the parts
  12. 12. CASE STUDIES SMART BAR - ACTIONS
  13. 13. CASE STUDIES SMART BAR - RESULTS • Decrease tooling costs from $40 to 30K. • Lighter for OH&S • Reduced pattern inventory by 50%
  14. 14. CASE STUDIES TRUCK DASH - SITUATION “Customer wanted a dash conversion from left to right hand drive and wanted the end result to look exactly the same?
  15. 15. CASE STUDIES TRUCK DASH - ACTIONS • Scanning • 3D CAD • SLA master parts • Rigid tooling
  16. 16. CASE STUDIES TRUCK DASH- ACTIONS File preparation to print in sections
  17. 17. CASE STUDIES TRUCK DASH- ACTIONS Print and join the pieces to ensure assembly is correct and customer is happy to manufacture the finished parts
  18. 18. CASE STUDIES TRUCK DASH- ACTIONS Finished parts
  19. 19. CASE STUDIES MINING- TASK “Create a 3D Model for the Cadia Newcrest Mining stie for their social license to operate”
  20. 20. CASE STUDIES MINING- TASK • Scale topography 1 – 10,000 • 1st topography that included the top and underground mining operations. • Include • Before • During • After
  21. 21. CASE STUDIES MINING- ACTION File preparation to print in sections.
  22. 22. CASE STUDIES MINING- ACTION File preparation – mine inserts
  23. 23. CASE STUDIES MINING- ACTION File preparation – rehabilitation inserts
  24. 24. CASE STUDIES MINING- ACTION File preparation - Underground
  25. 25. CASE STUDIES MINING- ACTION File preparation - Underground
  26. 26. CASE STUDIES MINING- RESULTS
  27. 27. • CASE STUDIES Mining- Results
  28. 28. CASE STUDIES MEDICAL Background – 83 year old male had a hip replacement previously and the socket joint had slipped and deteriorated – Surgeon needed to know how much bone – MRI Scan Actions – Transferred the MRI file into a CAD program – Clean file so only bone would be printed – Used a 3D Printing Binder Jetting
  29. 29. CASE STUDIES MEDICAL - ACTION • Transferred the MRI file into a CAD program • Clean file so only bone would be printed • Used a 3D Printing Binder Jetting
  30. 30. CASE STUDIES MEDICAL - RESULTS •Doctor could preoperative planning •Shorter operating time
  31. 31. CASE STUDIES PACKAGING & POS - BACKGROUND • 2 companies supplying to FMC market – POS – Packaging • Supplying to the FMC market to customers like • Coca Cola • Nature's Own • Kraft • Customer gives a brief of a design • Companies makes prototype of products for sign off before tooling is made.
  32. 32. 429 Newman Road Geebung QLD 4034 WWW.3DPRINTING.COM.AU

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