Western Heat & Forge is a global supplier of forged, machined, turnkey and tested components with over 400 employees and 25% exports. It has fully integrated forging and machining facilities certified to various quality and environmental standards. It provides a one-stop solution for forgings up to 5000kg, machined components through its "Machined Components Super Market", heat treatment, testing and other value-added services to customers in various industries like oil and gas, construction, automotive etc. It aims to add value through innovative supply chain solutions and meeting diverse customer needs.
1. • ISO 9001 • ISO/TS 16949 • ISO 14001 • OHSAS 18001 • PED
• API Q1 • API 20B • API 20C • IBR • NABL ISO/IEC 17025 LAB
Capabilities
2. • Founded in 1982. > 400 employees. > 25% Exports
• Global Supplier of Forged, Machined, Turnkey, Tested Components
• 1st Company in the world to get API 20B certified including Inconel forgings
• 1st Company in India to provide Forged, Machined, Coated, Cladded
components
• Fully Integrated Open and Closed Die Forging Facility with annual capacity
of 21,000 Tons
Closed Die Forging - 15,000 Tons. Single piece < 400 kgs
Open Die Forging - 6,000 Tons. Single piece < 5000 kgs
Ring Rolling - OD < 3000 mm. Single Ring < 3000 kgs
• ISO 9000 approved Machining Components Division with Coating and
Cladding facilities - over 60% machined parts
2
Key Facts
3. • Created a "Machined Components Super Market" for over 250 components with
significant benefits to Customer -
Zero days of manufacturing lead time
Number of suppliers managed by customer reduced from 10 to 1
Inventory management resources of space & staff dramatically reduced
WHF assumed ownership for Quality, Delivery and Supplier Management
• We add value to our product by anticipating customer needs
Cladding Services for Weld Overlay of Inconel over components
Coating Services for PTFE, Xylan, Everslik and other coatings
• Consignment and supply around inventory programs
• Multi-year supply programs with price variation clauses and yearly cost reductions
3
Customer Focused Innovative Solutions
4. • Services
• Forging Services, Heat Treatment Services, Machining Services
• Metallurgical and Metrological Lab Testing Services
• Coating and Cladding Services
• Tool Room Services for Tool and Die making
• All Services under WHF umbrella
• Solutions
• Supply of Machined, Turnkey and Tested components
• Significant supply chain management experience - devise complete solutions for customers
Case Carburizing, Vacuum Brazing, Elastomer Molding, Hydrostatic testing, Air Leak Testing
• WHF can make capital investments to meet customer needs
Examples - Cylindrical grinding, specialized machining cells etc.
4
1-Stop Shop for Engineering Solutions
5. OHSAS 18001:2007
Cert. No:
IND16.8443/U2016
ISO 14001:2004
Cert. No:
IND16.8443/U2016
PED 97/23/EC Annex I
Clause 4.3
Cert. No. 4254-2014-CE-
IND-DNV
ISO/TS 16949:2009
Cert. No. 197153 –
2016 – AQ-IND-IATF
API Monogram License for
20C-0006,
20B-0001,
API ISO 9001:2008
Cert. No-2362
API Spec Q1
Q1- 2265
5
ISO/TS 16949 from DNV-GL Valid till 14th Sep 2018
ISO 14001:2004 from BV Valid till 14 th Sep 2018
OHSAS 18001:2007 from BV Valid till 12 th Sep 2019
PED 97/23/EC Annex I Clause 4.3 from DNV-GL Valid till 10 th Mar 2017
API Q 1(9th edition) Valid till 31st Mar 2017
API ISO 9001:2008 Valid till 31st Mar 2017
API 20 B Monogram Program- 1st company certified in the world Valid till 31st Mar 2017
API 20 C Monogram Program- 6th company certified in the world Valid till 31st Mar 2017
IBR Certified for Open Die and Close Die Forgings Valid till 31st Dec 2016
Certifications
8. Quality Forgings Need Quality RM
8
• Strategic relations with renowned Steel Mills globally
• Original mill test certificates with each supply
• In process for API qualification of INCONEL, Monel, Ni alloy forgings
Commonly forged grades
Carbon &
Low Alloy Steels
Case Carburizing Steels Stainless, Duplex & Super Duplex Steels
Through Hardening
Steels
ASTM A105 AISI 8620 SAE 8822 H AISI 410 AISI 420 42CrMo4/EN 19
A350 LF2 Class 1 AISI 8630 18CrNiMo7 AISI 316 AISI 316L EN 24/817M40
S355J2 17NiCrMo6-4 EN353 AISI 304 AISI 304L 43B17
AISI 4130 EN 36C 16MnCr5 DIN 1.4057 DIN 1.4462 ASTM A 182 F22
AISI 4140 EN 354 815M17 DIN 1.4418 ASTM A 182 F321 F6NM
AISI 4340 20MnCr5 17-4PH AISI 4330V
9. Closed Die Open Die 3” Upsetter
4 Hammers 1 - 5 tons
1 Press 1000 tons
3 Hammers 1 - 3 tons Maximum Shank 80mm
Maximum Upset 125mm
Forged Component Weight
1- 75 Kgs
*Up to 400 Kgs
Forged Component Weight
10 - 1000 Kgs
*Up to 5000 Kgs
Forged Component Weight
2 - 25 Kgs
9
Forging Services
* With Our Partner Companies – Rings upto 3 meter OD and 3 tons
In-house High-Tech Die Design and Forge Simulation Expertise
• Designed and developed over 4000 unique forged components
• Delcam used to create Numerically Controlled Tool Path for die cutting on high speed CNCs
• State of the art software simulates forging process to obtain 1st time right forgings
10. 10
Valve Body Bonnet Major Gate Minor Gate Flanges Wing Nut Slab Gate Slab Gate
Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve
Disc
Dual Plate Check Valve Body
Tees/Cross
Block
Round/Gear
Blank
Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular
VALVE / OIL & GAS EQUIPMENT
Forging Capabilities
11. 11
Back Head Cylinder Front Head Retainer End Piece Handle DTH BIT
Trunion Piston Eye UCB Bottom Track Link Track Roller Sprocket Segment Leg Forging
Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging
CONSTRUCTION & MINING EQUIPMENT
Forging Capabilities
12. 12
Yoke Shaft Stub Yoke Half End Yoke End Yoke Axle Yoke Tow Hook Yoke Yoke
Whl Brg Spindle Bearing Block Steering Knuckle Bracket Relay Arm Pitman Arm Spring Saddle Link
Crank Shaft Conn Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper Fastener
AUTOMOTIVE & OTHERS
Forging Capabilities
13. Batch Furnace Continuous Furnace Instrumentation
Capacity 3-6 Tons Capacity 1Ton/Hour Calibrated to API 6A, AMS
2750E standards
Processes
• Normalizing
• Annealing, Iso-Annealing
• Solution Annealing
• Post Weld Stress Relieving
• Hardening & Tempering
• Precipitation Hardening
• Quenching Media
i. Oil
ii. Water
iii. Polymer
Processes
• Normalizing
• Iso-Annealing
• Hardening
• Tempering
• Quenching Media
i. Oil
ii. Water
iii. Polymer
• Chino HT Chart
Recorders
• Chino Data Loggers
• K - Type Thermo-Couples
• Temperature Controllers
• Auto Charger for Quench
Application
• Deep-throat, fully
automated Hardness
Tester
13
Heat Treatment Services
14. 14
Deep Throat Brinell
Hardness Tester with
inbuilt measuring
system
Batch furnaces with
Auto charger for
quenching operation
Continuous furnace
with extractor
mechanism for
quenching operation
Heat Treatment Services
• Spare capacity of > 500 Tons / Month for outside clients
•
15. 15
• Third Party Inspector Approvals - LLOYDS, Bureau Veritas, Moody
International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell
• Client Approvals – Schlumberger, GE, Siemens, Alstom Power, Wesco,
Goodwin, NOV, Aswan National OilWell Varco
ISO/NABL Accredited Lab
Chemical
Testing
Optical
Spectrometer
ARL 3460
Ultrasonic
Magnetic
Particle
Chemical
Analysis
Micro-
Structure
Grain-
Flow
Impact
@
-196C
Tensile
Brinell Rockwell
Magnetic
Particle
Liquid
Penetrant
UltrasonicNon-Destructive
Testing
Hardness
Testing
Mechanical
Testing
16. 16
ARL Spectrometer
(26 Channels)
Universal Testing
machine (0.2% PS)
ASTM Impact Testing
done till -196C
Metallurgical Testing Services
• Third party testing services and certifications provided in
accordance with ISO/IEC 17025:2005, ASTM and IS standards
17. • ISO 9001:2015 Approved
• State of the Art Machining
Facility in Chakan, Pune
• Turnkey Tested Components for
Dresser Valves, Emerson, GE,
Schlumberger and Velan Valves
• In-house Hydrostatic Testing up
to 350 Bar
• Metrology Lab with CMM,
Conturograph, Video Image
Analyser
17
WHF – Machining Components Division
