1. SUMEET SINGH RAJAWAT
Mobile: +91 9001810960 E-Mail: rajawatsumitsingh@yahoo.com
JOB OBJECTIVE
Seeking higher level assignments in the areas of Operations & Maintenance / Techno - Commercial Operations / Production
Planning & Control with a leading organisation of high repute.
PROFILE SUMMARY
• A competent professional with over 4 years of experience in:
Operations & Maintenance Project Management Inventory Control
Manpower Planning Erection & Commissioning Reliability Engineering/TPM
ISO Documentation SAP-PM/SAP-MM Module 5-S/SIX SIGMA/Industrial Safety
Site Management Production Planning New Vendor Development
• Presently working at Open Pit Zinc-Lead RAMPURA AGUCHA MINES, HINDUSTAN ZINC LIMITED, VEDANTA RESOURCES Plc.
as MECHANICAL ENGINEER,
• Expertise at planning & implementing preventive & breakdown maintenance schedules of HEMM for improving overall
reliability and safety of equipment & machinery,
• Proficient in managing maintenance operations with proven abilities in reducing downtime and enhancing operational
efficiencies of same,
• Proficient at evolving cost reduction, production engineering techniques and creating a team work environment to enhance
productivity,
• Preventive maintenance and Condition based monitoring of HEMM to ensure they are maintained in acceptable condition to
achieve the overall operational targets,
• Dexterous knowledge in erection commissioning of mining HEMM equipment,
• Exposure in managing maintenance for reducing breakdown / downtime & enhancing operational effectiveness of
equipment (by controlling MTTR and MTBF),
• Adept in managing erection activities involving resource planning, in-process inspection, team building and co-ordination
with internal / external departments,
• An effective communicator with honed interpersonal, analytical, leadership, planning, decision making, problem solving and
motivational skills,
• Ensuring all the provisions of the Mines Act and of the Mines regulations and other rules relating to all aspects of
maintenance operation or examination of machinery are properly carried out.
• Developing and implementing SMP’s and SOP’s for the maintenance activities on site.
• Safety training of work force (tool box talk, Risk assessment, issuing work permits and necessary documentation).
CORE COMPETENCIES
Operations & Maintenance:
• Planning and effectuating predictive & preventive maintenance schedules for various equipment to increase machine up
time & equipment reliability.
• Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipments and
maintaining requisite documents for the same.
• Optimization of resources and equipment selection as per excavation plan of mine.
• Conducting failure investigation analysis (FMEA) to identify gaps & take corrective measures so as to reduce equipment
downtime & maximize plant availability,
• Expertise at trouble shooting of Engine & hydraulic circuits.
Erection & Commissioning:
• Handling erection & commissioning of HEMM and ensuring completion of project in minimum turnaround time for effective
resource utilisation,
• Administered the commissioning and erection of Hydraulic Excavator CAT 6060 (34M3
bucket capacity) on site in record time
of 14 days in May 2012,
• Erection and commissioning of Electric Drive Dump Truck KOMATSU 830E-AC (240 Tonne capacity),
• Erection and commissioning of KOMATSU PC2000 and KOMATSU DOZER D375A-5 & D-475A on site in June 2012.
2. Asset Optimization:
• Working on asset optimization projects in order to optimize the assets of the company for maximizing profit and overall
growth by continuous efforts and working religiously on asset optimization tools – FMEA, RCA, and Condition Appraisal and
implementing KAIZEN.
Team Management:
• Leading & monitoring performance of team members to ensure efficiency in process operations and meeting of individual &
group targets
• Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance
amongst team members
ORGANISATIONAL EXPERIENCE
Apr’2011 to Present: Hindustan Zinc Ltd., (a subsidiary of Vedanta Limited), Rampura Agucha Mines as
Associate Manager, Mechanical.
Role:
• Developing & formulating preventive & breakdown maintenance schedules for HEMM,
o CATERPILLAR 6060 and CATERPILLAR 6030.
o KOMATSU Dump Truck 830E (240Tonne capacity), Backhoe Excavators Pc2000 and PC1250 and mine support equipment
Track Dozers D375A-5, D375A-6R, D475.
o Conducting failure investigation analysis to identify gaps & taking corrective measures so as to reduce equipment
downtime & maximize machine availability.
Highlights:
• Meticulously handled major assignments like Engineering, Erection & commissioning of CATERPILLAR 6060 Hydraulic
Excavator at site,
• Daily, short term and long term maintenance planning and scheduling of HEMM, preventive and breakdown maintenance
and analysis of the breakdowns of HEMM and their proper execution as per business plan,
• Undertook various projects for improving Equipment availability, reliability and productivity of the HEMM,
• Working on various projects like: reduction in hydraulic oil consumption, improving engine performance, increase in MTBR
and reduction in MTTR of equipment by improving the overall electrical and hydraulic performance of the HEMM,
• Maintenance of HEMM viz. - CATERPILLAR (Dumpers 777D, Motor Grader-14M, Wheel Dozer-BG824, Water Sprinkler-
773D) ; KOMATSU (Dumpers-830E-AC, Dumper HD-785, Dozer D375, Wheel Loader-WA380, Excavator-PC1250, Motor
Grader-GD825, Wheel Dozer-WD600, Wheel Loader-WA900) ; CATERPILLAR (Hydraulic Excavator CAT 6060 and CAT6030)
and other ancillary light vehicles & mine support equipment
• Proficiently increased availability of CAT 6060/6030 excavators by 5% in year 2012-2013 and acknowledged with
appreciation letter and received cash rewards for the same,
• Vendor Management like L&T, TIPL, VOLTAS etc. Company,
• Maintained integrity of maintenance: SAP-PM and SAP-MM, data analysis and costs - by timely and correct data entries and
validations in SAP system and maintain records and history and prepare all relevant documents for future reference, over all
Pareto analysis, ISO9001, ISO18001, ISO14000 Documentation, MIS report, MOC documentation, Monitoring MTTR and
MTBF machine wise,
• Responsible for:
Maintaining Safety Standards, HSE standards, use of PPEs & 5S in work place & maintaining good
housekeeping in responsible areas and surrounding areas,
Making indents & job orders and attend coordination meetings and engineering review meetings with
suppliers of major equipment as required,
Safety documentation and SOP development and SMP development and implementation of the same
in day to day activities.
Departmental equipment effectiveness by proper FMEA and Root Cause analysis.
• Ensured:
Excellent safety record, training of Team members and carry out tool box talk,
Engineering activities on assigned projects are executed within budgeted man-hours and approved
schedules in compliance with project procedures, standards and specifications. Maintain overall
machine reliability.
National and international HSE standards , laws and regulations relating to Health, Safety and
Environment at site.
• Coordinate work done by the contractors, review their performance and continuous seek of competence contractors,
3. • Active member in various improvements projects: - Improvement in the MTBF of the Excavators from 14hrs to 20hrs,
Improvement in reliability of the Excavators, Improvement in the productivity of Excavators from 2100MT/Hr to 2800MT/Hr
of CAT Excavators,
• Acting as zone leader for the 5S and implementing KAIZEN to carry out process improvements.
• Awarded with the Gold medal by QCFI at seminar for Delhi chapter at Jaipur on 19th
September ’15 for improvement
projects.
Techno – Commercial/Inventory Control
• Gained hands on experience in commercial activities for Equipment & Material procurement, Expertise in vendors
Development for reduce the cost of procurement.
• Float assembly & spare parts Management,
• Inventory control planning with highest Availability of equipment.
• Monthly MIS Data analysis.
TRAININGS
• SAP-PM, SAP-MM: Power user.
• Attended SIX-SIGMA - GREEN BELT TRAINING PROGRAM.
• Attended training on CATERPILLAR (Dumpers 777D, Motor Grader-14M, Water Sprinkler-773D) held on site.
• Attended certified training on CATERPILLAR Hydraulic Shovels RH340B & RH120E held on site by CAT official trainer.
• Attended training on Valvoline Cummins ltd. Lubricants (Premium Blue 15W40) by Valvoline Cummins official trainer..
• Attended training on asset optimizations tools FMEA, RCA, and Condition appraisal and applied same in improvement of
the performance of HEMM.
• DU-PONT safety training programme.
• Komatsu Technical training PC2000 and PC1250 at L&T training centre, Kanchipuram.
• Training on “Confined space entry”.
• HINDUSTAN ZINC LTD. Debari, Udaipur (40 Days) in June 2008.
• JK TYRE AND INDUSTRIES LTD. Kankroli, Rajsamand (60 Days) in June 2009.
ACADEMIC DETAILS
• Bachelor of Engineering in Mechanical (2006-2010) from M.B.M Engineering College, Jai Narain Vyas University, Jodhpur
with 68% aggregate.
• 12th from Central Academy Senior Secondary School, CBSE, Udaipur (2005) with 77%.
• 10th from Central Academy Senior Secondary School, CBSE, Udaipur (2003) with 79.
WORKSHOP
• Attended a workshop on Robotics organized at the M.B.M Engineering College, Jodhpur in 2009.
• Attended “Vision Workshop to Maximize Excavation” aimed at identifying and exploring untapped opportunities and
projects that will yield in maximizing the excavation and production through a cross functional approach.
IT SKILLS
• Well versed with AutoCAD, MS Office, Internet Applications and SAP PM/MM Module.
SOCIAL WORK / COMMUNITY DEVELOPMENT WORK (At Hindustan Zinc Ltd, RA mine)
• Dexterously initiated & arranged a Marathon to celebrate Health on 15th August 2011.
• Active member in Executive club committee at Hindustan zinc limited.
PERSONAL DETAILS
Date of Birth: 10th
April 1987
Address: Opposite Royal Garden, 73, Ratakhet, Sajjangarh Scheme, Udaipur – 313001, Rajasthan
Languages Known: English and Hindi
Marital Status Married
I hereby declare that the Information furnished above is true to the best of my knowledge.
