2. 2 | Schneider Electric Solutions for Wind Power
Main Power Circuit
Schneider Electric Solutions for Wind Power | 3
Introduction............................................................................................................................Page 4
Solutions Overview............................................................................................................Page 6
Wind Turbine Solutions
Main Power Circuit......................................................................................................Page 8
Control of the Wind Turbine................................................................................Page 10
Auxiliary Circuits...........................................................................................................Page 12
Wind Farm Solutions
MV Collection................................................................................................................Page 14
Connection to the Grid...........................................................................................Page 16
Centralized Supervision..........................................................................................Page 18
Wind Farm and Wind Turbine Services.................................................................Page 20
Contents
Achieving a more
sustainable future
by helping you
make the most of your energy
Member
3. 4 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 5
>72%
The portion of
worldwide energy
consumption
Schneider Electric
addresses.
End-to-end wind power solutions
Running a wind farm is no easy task. Industry
players know this, because their job is to
provide the high-quality products that make
that job manageable.
Meanwhile, wind farm operators and developers
are on the front lines. To ensure that each
project runs smoothly — from start to finish
and through the life cycle of the equipment —
they rely on the expertise and experience of
companies like Schneider Electric, the global
specialist in energy management.
Our wide range of services and solutions help
you save time and money by deploying efficient
project management, ensuring reliability, and
adding value as a specialized consultant with
co-design capability.
And, with six new solutions to offer the wind
power market, the time has never been better
to rely on Schneider Electric as your trusted
advisor. Those solutions include:
A reliable, efficient Main Power Circuit
Automated Control of the Turbine
A one-stop shop for your Auxiliary Circuits
MV Collection with optimized
equipment safety
An efficient Connection to the Grid
Enhanced control and Supervision
These technically integrated solutions provide
you with a complete and reliable electrical
infrastructure, enabling wind farm operators to
ensure service continuity to their customers.
Providing an effective and complete electrical infrastructure
30%
The savings
you can achieve with
robust automation,
control, and monitoring
of your energy usage.
To sustain our own (rising) energy demand, and
to bring clean, reliable energy to those who are
still going without, we need to bring simplified,
innovative solutions to customers at all levels
of energy consumption and conservation.
Wind energy is one technology that can
help us achieve this goal — it is efficient,
produces no greenhouse gas emissions,
and is becoming increasingly popular as
a renewable energy source.
So, why is wind power not a greater force in
the energy market than it is today? Well, for one,
it is currently an expensive venture, requiring
significant capital expenses at the outset. This
makes the efficiency and performance of each
wind turbine all the more important.
Fortunately, Schneider Electric has a wide
breadth of solutions that will help you reduce
those capital expenses, increase productivity,
and ensure that you get the most from your
wind power operation. Additionally, when you
choose to partner with Schneider Electric for
your wind project, you’re choosing:
A balance between bulk and adapted
products, providing customers with
high-quality standards and flexible,
customized solutions.
The benefits of a global player, with the
ability to source and deploy the service
expertise you need, when you need it.
The right level of service continuity,
tailored to your specifications by the
global specialist in energy management.
In other words, you’ll be able to do more
with less. And in a growing industry where
the bottom line is the only line that matters,
choosing the right partner can make all
the difference.
The importance of
having a trusted partner
Schneider Electric’s solutions make higher productivity
and lower maintenance a reality.
The current energy crisis has made
at least one thing clear: our planet and
society’s future is anything but certain.
IntroductionIntroduction
4. 6 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 7
Solutions OverviewSolutions Overview
Integrated solutions
for every stage of the process
Schneider Electric’s six dedicated solutions
Main Power Circuit
Efficiency starts with the
main power circuit, where
minimized energy losses translate
into lower system costs and an
improved energy harvest.
5 Connection to the Grid
Reduce both capital and operating
costs by ensuring your connection
to the grid complies with utility
requirements and delivers maximum
harvested electricity.
6 Supervision
With our innovative system
of remote operation and
supervision, you enable the
most accurate energy metering
possible for your wind farm.
3 Auxiliary Circuits
Our expertise in automation and
electrical distribution, combined
with the wide breadth of our
products, enables us to be
the one-stop shop for your
auxiliary circuits.
1
4 MV Collection
We offer an extremely compact,
wind-specific MV collection
solution that ensures better
service continuity and
guaranteed efficiency.
2 Control of the Turbine
Ensure an optimized operating
environment with automated
control of the turbine, reducing
your maintenance costs and
increasing safety.
5. 8 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 9
Wind Turbine Solution | Main Power Circuit
Improving your energy harvest
through maximum efficiency
Once your generator has produced electricity,
you want to hold on to as much of that
energy as possible. That’s why it’s so
important that your main power circuit be
reliable, efficient, and designed in accordance
with the relevant standards.
Our products — including the contactor and the
LV circuit breaker — have been designed together
to reach a Type 2 coordination, meaning that if
an overvoltage occurs, one piece of damaged
hardware won’t harm another. And, while
converters are typically a place where energy is
lost, our Xantrex converter —designed specifically
for the wind industry — is very efficient.
But our wind-specific equipment doesn’t stop
there. Our DVCAS switchgears are designed
to fit through doors as small as 600 mm wide,
and can be installed in wind turbines up to
2000 m above sea level. Of course they comply
with all the relevant standards (IEC and UL),
and also meet all the needs of networks up to
36 kV (IEC) / 38 kV (UL).
In addition, our main power circuit solution
will help you:
Achieve better service continuity
and heightened safety with integrated
switchgears and transformer substations.
Lower both your capital and operating
expenses by up to 25 percent through
power factor correction/harmonic mitigation.
Improve your business performance by
reducing downtime and increasing the
lifetime of your equipment.
Setting a new standard for
wind power with Xantrex converters
With more than 20 years of experience in
the wind industry, Xantrex has established
its name as a reliable partner in any wind
project. End-to-end maintenance, support,
and rapid response time have only added
to that reputation.
But the converters themselves are the real
story. Each Xantrex wind power converter
is custom-designed to provide optimum
performance with your specific generator
and is built using proven modular assemblies.
Additionally, to meet stringent utility grid code
requirements worldwide, Xantrex converters
are available with patented technology that
keeps wind turbines connected to the grid,
despite large voltage or frequency variations.
This same technology also reduces torque
stress on turbine gearboxes and drive shafts.
It’s this kind of innovation that has made
Xantrex such a dominant force in the wind
power industry, serving wind turbines from
the 10 kW up to the 5 MW power classes.
Wind-specific products provide
added reliability for your main power circuit.
Trihal
F1 / self-extinguishing•
in case of case fire
E3 / withstand 95%•
humidity according
to IEC 60076-16
C3 / resistance•
to -50°C
Adaptable design•
for door width and
vibrations constraints
Products
4,000
The total megawatts
of installed wind power
capacity worldwide
supported by
Xantrex converters.
RM6
24 kV•
Up to 630A•
20kA / 1s IAC-AF AL•
DVCAS
36kV – 38 kV•
Up to 630A•
20kA / 3s•
20kA / 1s IAC•
AFL – AFLR
VegetaWind
with vegetable oil
Biodegradable and•
natural ester
360°C fire point•
Overload capability•
with same life time
duration
Adaptable dimensions•
to narrow doors
LV/MV Transformer Ring Main Unit
Canalis/I-Line
100A to 800A /•
800A to 5000A
690V•
IP54•
Busway
Xantrex
10kW to 5.3MW•
For induction, doubly•
fed, or permanent
magnet generators
50Hz or 60Hz•
Converter
Tesys F
1000A to 2600A•
Compact size (max•
322x540x232mm)
Type 2 coordination•
with Masterpact NW
and Compact NSX
Up to 1000V•
Contactor
Masterpact
AC3 up to•
2000A at 690V
Fixed or•
drawout version
Type 2 coordination•
with Tesys F
LV Circuit Breaker
60cm
The key dimension
of Schneider Electric
wind-specific
switchgears,
allowing them to
pass through the
door into the
wind turbine.
6. 10 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 11
Wind Turbine Solution | Control of the Wind Turbine
Ensure an optimized
operating environment
Efficiency alone can be the difference
between a successful wind turbine and one
that fails to produce. So, why would you
choose anything but the most efficient
solution for your installation?
Schneider Electric fully automates the
wind turbine, using such products as
the Programmable Logic Controller (PLC) and
a highly-reliable UPS. Together, they form a
dynamic and rugged system which has very
low power consumption, and can be easily
modified or upgraded.
As such, the PLC functions as the “brain” of
the wind turbine, while the UPS provides the
backup power to keep the PLC working — even
when no wind energy is being collected. And
with this integrated system, you also enable:
The ability to gracefully shut down the
wind turbine, distribution and/or collection
monitoring and control systems
The capturing and storing of any information
related to the state or failure of the wind
power system when an outage occurs
Heavy reduction in maintenance
costs, longer mean time between
failure, and simplification of the
troubleshooting process
Enhanced safety for the wind turbine, the
power grid, and any personnel involved
With complete control of the turbine, you finally
get the kind of compact, high-performance
solution that only comes from a provider with
decades of expertise in automation. Finally, you
can optimize your efficiency to get the results
you’ve been looking for.
Gain greater control of the turbine
through automation and backup power
Products
20%
The steady growth
rate for wind energy
over the last 10 years.
This is expected to
continue through
2012 and beyond.
42
The number of
countries that
have some renewable
energy policy in place
today. This is expected
to climb rapidly as focus
on climate change,
dependence on foreign
energy sources, and
the cost of energy
increases.
Finally, you can optimize your efficiency
to get the results you’ve been looking for. Symmetra RM
2 to 6 kVA•
Output voltage distortion 5%•
Efficiency at full load 91%•
50Hz or 60Hz•
UPS
M340
Compact size designed•
for use in reduced-space
turbine environment
Robustness to vibrations•
(up to 3G)
Operates in harsh•
environment
-40°C to + 75°C
Embeds RTU functions•
(data storage, remote
communications)
Flexible and modular design•
PLC
M258
Compact and optimised•
Modular, expandable•
and remote flexibility
High performance•
and openness
Data storage ,web and•
ftp server embedded
XBT GC
HMI and control offer:•
Compact all in-one
Up to 15% total savings•
(in design setup operation
and maintenance)
7. 12 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 13
A customized solution
from a single provider
Conditions in a wind turbine are inhospitable,
to say the least — extreme heat, bitter cold,
excessive moisture, and even lightning are
just a few of the environmental conditions
your equipment needs to be ready to face.
Of course, your initial need is simply to find
a supplier for each of the parts that make up
your auxiliary circuits, from panel boards to
power surge protection.
Schneider Electric has the best of both
worlds: all the parts you need; all guaranteed
to stand up against the harsh conditions that
wind turbines represent. And, what’s more,
they all give you the guarantees required in
terms of safety, upgradeability, and cost
control over the years.
Our auxiliary circuits offer includes, but is
not limited to:
Highly-dependable panel boards
that ensure installation safety and
operating dependability
Human Machine Interfaces (HMIs)
that provide cost-efficient operation
with connectivity everywhere
Proven, innovative technology that is
simple to use, compact, and addresses
all your control and signalling needs
Reliable, robust surge protection against
lightning to ensure safe, clean power and
optimized availability
Soft starters and variable speed drives
(VSDs) that increase both accuracy
and dependability
Our expertise in automation and electrical distribution
gets you the best fit for your auxiliary circuits.
TeSys U-Line Motor Starter-Controllers:
The ultimate in motor control and protection
There’s never been a motor control system quite like Schneider Electric’s new TeSys U-Line.
With ingenious simplicity, U-Line brings power, protection, and control all together in one
incredibly compact, modular device. In fact, the wind-specific TeSys U — designed to fit
easily into a nacelle — reduces the size of the panel by 40 percent versus the traditional solution.
Because of its simple plug and play modularity, the TeSys U-Line has ten times fewer part numbers
than devices using standard components, so preparation, selection, and ordering are fast and
easy. Additionally, the U-Line requires 80 percent less wiring than a traditional solution, and, in
case of an overload trip, the reset can be done quickly and easily without going up to the nacelle.
Tesys U
Up to 15kW•
12 to 32A•
Interrupt 50kA•
at 480V
45mm wide unit•
Harmony
• ø 8, 10, 12mm
pilot lights
• ø 16, 22, 30mm
push-buttons,
switches pilot lights
Prisma
Prisma Plus G /•
up to 630A
Prisma Plus P /•
up to 3200A
Metal enclosures•
IP30 to IP 55•
40%
The panel size
reduction made
possible by using
the wind-specific
TeSys U-Line versus
the traditional solution.
Wind Turbine Solution | Auxiliary Circuits
Variable
Speed Drive
Soft Starter HMI Screens
Push Buttons Motor Control Panel Boards
Products
Altivar 71
0.37 to 500kW•
200 to 480V•
Worldwide offer:•
UL, CSA, CE,
CTick, Ghost
Magelis
Complete and•
scalable offer
Altistart
4 to 1200kW•
200 to 690V•
Patented Torque•
Control System (TCS)
Quick PRD
Pluggable cartridges•
Safest installation•
Type 1, type 2 and•
telecom offers from
48V to 690V
Compliance with•
new standards
TS 50539-22
Lightning
protection
8. 14 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 15
Protect your turbines;
connect your wind farm
Optimize equipment safety
and availability through MV Collection
When dealing with more than just a single
turbine, harvested energy must be collected
before it’s brought to the power station.
To do this as safely and efficiency as possible,
wind farm operators need a system for MV
Collection. This includes such equipment as
transformers, switchgears, and kiosks to
name a few.
But what puts Schneider Electric’s solutions
above the competition is the fact that all
these products have been designed to work
together, ensuring electrical, mechanical,
and communication compatibility. And, each
aspect of the solution contributes to the overall
productivity of the wind farm in its own right:
SF6 insulated switchgears that ensure
the electrical installation is optimized,
has improved performance and better
service continuity.
Wind-dedicated transformers that are
highly efficient and proven reliable
against a variety of environmental hazards.
Customized, prefabricated substations
that improve network efficiency and
maximize electricity production.
A complete electrical installation that
allows you to better manage your
maintenance costs.
Also, however, the transformer and the
switchgears have been specifically tailored
to wind farm constraints: while all are especially
compact, the switchgears, for instance, are
purposely designed to be a mere 60 cm,
allowing them to pass through the door of
a wind turbine.
And if you want to ensure that your project
goes smoothly, look no further than our
own Projects and Engineering Centre.
There, we bring more than 50 years of
experience to the table, helping you
develop innovative value proposals using
our cutting edge expertise. To learn more
about these and other consultancy options,
see Page 20.
Secondary Switchgears
RM6
24 kV•
Up to 630A•
20kA / 1s IAC-AF AL•
DVCAS
36kV – 38 kV•
Up to 630A•
20kA / 3s•
20kA / 1s IAC•
AFL – AFLR
SM6
36kV•
Up to 1250A•
25kA / 1s•
30
The years of
experience we have,
with 10,000 MV/LV
substations being
installed each year
all over the world.
All of our products have been designed to
work together, ensuring electrical, mechanical,
and communication compatibility.
Wind Farm Solution | MV Collection
Sepam
12 analog inputs•
42 logic inputs•
23 relay outputs•
2 Modbus•
comm. port
Protection Relay
Trihal
F1 / self-extinguishing•
in case of case fire
E3 / withstand 95%•
humidity according
to IEC 60076-16
C3 / resistance•
to -50°C
Adaptable design•
for door width and
vibrations constraints
LV/MV Transformer
Products
9. 16 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 17
Primary Switchgears
97%
The amount of
availability Schneider
Electric can guarantee
for your wind farm
installation.
Achieving improved reliability
and efficiency at once
A solution to connect you to the grid
and extend the life of your equipment
Connecting to the power grid brings with
it a unique set of challenges: surges, dips,
distortions, and, of course, stringent grid code
requirements. Even small shifts of power flows
can trip circuit breakers, sending larger loads
onto neighbouring lines and causing chain
reaction failures.
For those not from electrical backgrounds,
solving these problems can be a daunting
proposition. And yet, bringing clean,
reliable power to your installation is
absolutely necessary.
Fortunately, being the global specialist in
energy management, we at Schneider Electric
have the solution — the solution to relieve
that grid-induced anxiety, bring you the
optimized reliability you need, and
guarantee 99.5 percent availability.
The solution begins with SF6 insulated
metal-enclosed switchgear, which is
designed to ensure maximum safety in
a reduced-space environment. Its design
also ensures that it is unaffected by the
environment, enabling a superior continuity
of service.
In terms of grid code requirements, we design
and provide everything you need to comply,
from fixed LV and MV power factor solutions
to real-time compensation systems. These
systems, which include harmonic mitigation,
provide several benefits that can be translated
directly into financial savings for both the
investor and the user:
Up to 25 percent reduction is commonly
achievable in both capital and
operational expenses
Significant reduction in downtime
Extended equipment lifetime
Minimized system losses
and demand power
Reduced overloading on the electrical
system, thereby releasing useable capacity
All this adds up to improved competitiveness
of your business. And, since such measures
are now all but essential for operating a safe
and successful installation, the time has never
been better to take these precautions against
an unreliable grid.
Bringing clean, reliable power to your
installation is absolutely necessary.
Wind Farm Solution | Connection to the Grid
MCset
24kV•
Up to•
2500A
MV Compensation
CP200 series
UP to 36 kV•
50 and 60 Hz•
Indoor or outdoor•
Up to 123 kV - 60MVA•
Vegetable or•
mineral oil
On-load or off-load•
tap changers
Adaptable design for•
capitalization of loss
CGset
Single busbar/•
double busbar
24kV-36kV•
Up to 2500A•
Up to 40kA 3s•
31,5kA / 1s -•
40kA / 0,5s IAC
AFL - AFLR.
Products
LV Compensation
Varset
Up to 800 V•
50 and 60 Hz•
Indoor or outdoor•
Reactive Energy Compensation
Dynamic
Compensation
Accusine
Up to 10 MVar,•
with parallel
connections
LV and MV•
compensation (MV
achieved through
transformer)
50 and 60 Hz•
25%
The reduction
in operating and
capital expenses
you can realize
through power
factor correction/
harmonic mitigation.
Power
Transformers
10. 18 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 19
Centralized supervision
for all your wind farm needs
Lower expenses and measure efficiency
with real-time remote management
Wind farms are complex installations —
and relatively inaccessible — installations to
operate, especially when more than one site
is involved. So when your bottom line depends
on your ability to accurately manage the overall
health and productivity of those turbines, you
need more than educated guesswork.
You need a comprehensive system for
wind farm supervision.
The good news: real-time power monitoring
and management is now a reality. Our
centralized supervision solution ensures the
profitability of a wind power plant, enabling:
Optimized electricity production
and maintenance cost
Maximized return on investment
Reduced reaction time in case of
fault on a site
Lowered operational expenses
Using top-of-the-line SCADA host devices,
you’ll command a SCADA master station suitable
for a wide range of remote control, monitoring,
and management applications with built-in wind-
farm knowledge. Armed with this powerful tool,
you’ll quickly and easily be able to:
Measure the energy flowing to the grid,
in terms of both quantity and quality
Measure both wind farm and
wind turbine efficiency
View the electrical to ensure grid
code compliance
See the sequence of events and the
FTR to analyse and fix a PQ problem
Obtain the PQ reporting data for IEC50160
compliance reporting at the intertie point
and IEC61400-21 at the wind turbine level
Monitor wind farms at various sites in
real-time, regardless of the wind turbine
manufacturer
Of course, these capabilities are just the
beginning. The Schneider Electric supervision
solution gives you a single view for all your
wind farm needs, including energy metering
that boasts the highest accuracy in the
industry. And, with our extensive array of
consultancy options and services, you can
rest assured that you have a partner for your
project’s entire life cycle.
With this kind of partnership and innovation,
surely, the sky is the limit.
I/O
32 I/O + extensions•
capacities
Signals: digital,•
analog (4-20mA,
0-10V, PT1000…)
Communication ports:•
RS-232, RS-485,
Ethernet
ION
Class 0.2 accuracy•
5 communication•
ports: Ethernet,
Modem, RS-232,
RS-485, front
panel optical
Metering: voltage,•
current, power,
frequency,
power factor
Scada Supervisor
Multi-protocol•
communications
(permanent or not)
Multiple alert support•
(sms, fax, relay, mail)
SQL database•
The good news: real-time power monitoring
and management is now a reality.
20%
The portion of a wind
farm’s harvest that
can be lost without
the use of accurate
devices to identify
when and where
losses are occurring.
50%
The portion of all new
renewable energy
sources that is
wind power related.
Wind Farm Solution | Centralized Supervision
Products
Power Meter SCADA
11. 20 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 21
Wind Farm and Wind Turbine ServicesWind Farm and Wind Turbine Services
Consultancy solutions:
Experience at your service
Use our dedicated team of engineers to guide your project
from start to finish and beyond.
7
The number of
Schneider Electric
application design
engineering centres
worldwide.
Electrical network design to ensure the
reliability and longevity of your network
through the correct design and selection
of equipment and protective devices.
Protection studies to identify optimum
protection settings to ensure that your
personnel and electrical network are
properly protected and supply availability
is maximized.
Electrical installation audits for enhancing
the dependability of your electrical
installation, ensuring improved and
lasting performance for your installation
by changing system architecture and
organization.
Network reliability studies to assess
electrical and environmental stresses
and calculate power availability to
critical loads, identifying priorities for
maintenance, equipment upgrades, or
network changes.
Electrical contingency planning to
proactively reduce the risk to your
installation and minimize lost revenue
through system downtime by running
a detailed recovery plan.
Harmonics surveys to identify the
existing supply impedance and individual
harmonics, as well as reduce both
electrical insulation degradation and
nuisance tripping of overload.
Fault level studies to proactively manage
risks by calculating peak, make, and break
fault levels.
Power transformer assessments as an
on-site audit of your power transformers,
with measurements taken both on
and offline.
Control system design providing an
overview design and specification of
control system functionality.
Building a competitive advantage together
Secure your business with the help of
our risk management experts.
Facilitate your development abroad
through our worldwide presence.
Optimize machinery performance
with the assistance of our application
design engineers.
Leverage the knowledge and expertise
of our 200 worldwide plants to improve
industrial performance.
Provide local after-sales service at any
location worldwide through our Customer
International Support representatives.
Our consultancy services include:
Our OEM-specific service plans include:
Developing your business, increasing your profitability and improving
your competitiveness are your main challenges. As your partner of choice,
our mission is to help you achieve your objectives throughout the entire
life cycle of your machines.
950
The number of
engineers and
technicians we have on
staff at our Projects and
Engineering Centre,
where we offer complex
solutions and services
for all our customers.
12. 22 | Schneider Electric Solutions for Wind Power Schneider Electric Solutions for Wind Power | 23
Main Power Circuit
What’s next?
Looking for more information about any of our wind farm or
wind turbine solutions? In fact, for any wind-related question
you might have, Schneider Electric’s wind power specialists
are never more than a mouse click away.
Our knowledgable representatives are always on hand to
help you get the information you need to make smart,
informed decisions for your next wind power project.
e-mail them today at
wind@schneider-electric.com
Achieve more while
using less. It’s possible
with Schneider Electric’s
reliable and efficient
wind power solutions.