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EXPERT SYSTEMS AND SOLUTIONS
     Email: expertsyssol@gmail.com
        expertsyssol@yahoo.com
          Cell: 9952749533
     www.researchprojects.info
    PAIYANOOR, OMR, CHENNAI
 Call For Research Projects          Final
 year students of B.E in EEE, ECE,
    EI, M.E (Power Systems), M.E
  (Applied Electronics), M.E (Power
              Electronics)
  Ph.D Electrical and Electronics.
Students can assemble their hardware in our
 Research labs. Experts will be guiding the
                 projects.
Stepper Motors
Stepper Motor
 A stepper motor is a motor that moves in steps .




 A stepper motor is one whose shaft moves in precise
  angular increments for each electrical input.
  Typical step sizes are 2°, 2.5° ,3°, 7.5° , 15°, 30°.
Stepper Motor…
 salient poles on both stator and rotor.
    The stator poles are wound with coils
 which carry relatively long pulses of
 current.
    The rotor poles are made from either
 magnetically soft or hard iron.

 Ns always different from Nr.
Stepper motor operation
 Step angle β
      angle through which motor shaft rotates for each
  command pulse
                    β = (Ns~Nr)*360 / (Ns*Nr)
                or β = 360 / (m*Nr)
      where Ns=No. of stator poles (teeth)
             Nr=No. of rotor poles (teeth)
             m=No. of phases

 Displacement = β * No of control pulses

 (Rotation) Speed =(60*f) / SR rpm

             step resolution SR=360 / β step/rev
Comparison to Servo Motors
    Servo Motor              Stepper Motor
Position Control        Position Control
 require some form of    often open loop
analog feedback
 not subject to this     at high accelerations
problem                  with variable loads, all
                         rotor information is lost,
                         and closed loop is
                         required for accurate
                         control
Types of Stepper Motors
 Permanent Magnet

 Variable Reluctance

 Hybrid
Permanent Magnet Stepper motors
 Rotor is made of permanent magnetic
  Material
 No teeth on rotor
 No freewheeling
 more torque during rotation
 Less acceleration
 Difficult to make small step pm rotors with
   a large number of poles. i.e. step sizes
  are limited to 30° - 90°.
Permanent Magnet
             Stepper motors…
 Full Stepping

            A-C    0˚
            B-D    90˚

 Half stepping

            A-C     0˚
            A-C,B-D 45˚
            B-D     90˚
Variable Reluctance
          Stepper motors
 No permanent magnet
 Free wheeling
      possible

   A - 0˚
    C - 15˚
    B - 30˚
Variable Reluctance
          Stepper motors….


less torque
Hybrid Stepper motors

 A hybrid stepping motor has
  characteristics of both PM and VR motors

 the rotor is a permanent magnet but has
  blades like VR motors
 Rotor is magnetised axially to create the
  poles
 motor has very high torque and very small,
  precise step increments
Hybrid Stepper motors
Hybrid Stepper motors….
200 rotor teeth and rotate
      at 1.80 step angles.

Also available in 0.9ºand
3.6º step angle
configurations.

used in a wide variety of
industrial applications.
Full step Mode
• One phase is energized at a time
Full step Mode
Full step Mode




Animation shows how coils are energized for full steps
Half Step mode
Half Step mode
 the second phase is turned on before the first
  phase is turned off. Thus, sometimes both
  phases are energized at the same time.
 During the half-steps the rotor is held in between
  the two full-step positions.
 A half-step motor has twice the resolution of a
  full step motor.
 Fast response
 Absence of detent torque
Half Step mode
Micro Stepping Mode
 Smooth and low speed operation with high
  resolution

 Printing, photo type setting

 A – constant                   B –increased by very small
                                    increments till 1 or max.
   A -decreased by very          B – constant
     small steps till 0 or min
Advantages
 They produce the highest torque at low
  speeds

 holding torque (not present in DC motors)

 Rotor has no winding, commutator or
  brushes – quite, robust and reliable
  operation
Applications
 Precise positioning and speed control
 Open loop position control
 Torque : 1µNm to 40 Nm
 Power : 1w to 2500w
Applications

 Film Drive
 Optical Scanner
 Printers
 ATM Machines
 Computer peripherals
 IC fabrication
Applications

 robotics

   digital control systems
   tape drivers
   disk drives
   tool positioning
   process control
   X-Y recorders

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Electricmotors

  • 1. EXPERT SYSTEMS AND SOLUTIONS Email: expertsyssol@gmail.com expertsyssol@yahoo.com Cell: 9952749533 www.researchprojects.info PAIYANOOR, OMR, CHENNAI Call For Research Projects Final year students of B.E in EEE, ECE, EI, M.E (Power Systems), M.E (Applied Electronics), M.E (Power Electronics) Ph.D Electrical and Electronics. Students can assemble their hardware in our Research labs. Experts will be guiding the projects.
  • 3. Stepper Motor  A stepper motor is a motor that moves in steps .  A stepper motor is one whose shaft moves in precise angular increments for each electrical input. Typical step sizes are 2°, 2.5° ,3°, 7.5° , 15°, 30°.
  • 4. Stepper Motor…  salient poles on both stator and rotor. The stator poles are wound with coils which carry relatively long pulses of current. The rotor poles are made from either magnetically soft or hard iron.  Ns always different from Nr.
  • 5.
  • 6. Stepper motor operation  Step angle β angle through which motor shaft rotates for each command pulse β = (Ns~Nr)*360 / (Ns*Nr) or β = 360 / (m*Nr) where Ns=No. of stator poles (teeth) Nr=No. of rotor poles (teeth) m=No. of phases  Displacement = β * No of control pulses  (Rotation) Speed =(60*f) / SR rpm step resolution SR=360 / β step/rev
  • 7. Comparison to Servo Motors Servo Motor Stepper Motor Position Control Position Control  require some form of  often open loop analog feedback  not subject to this  at high accelerations problem with variable loads, all rotor information is lost, and closed loop is required for accurate control
  • 8. Types of Stepper Motors  Permanent Magnet  Variable Reluctance  Hybrid
  • 9. Permanent Magnet Stepper motors  Rotor is made of permanent magnetic Material  No teeth on rotor  No freewheeling  more torque during rotation  Less acceleration  Difficult to make small step pm rotors with a large number of poles. i.e. step sizes are limited to 30° - 90°.
  • 10. Permanent Magnet Stepper motors…  Full Stepping A-C 0˚ B-D 90˚  Half stepping A-C 0˚ A-C,B-D 45˚ B-D 90˚
  • 11. Variable Reluctance Stepper motors  No permanent magnet  Free wheeling possible  A - 0˚ C - 15˚ B - 30˚
  • 12. Variable Reluctance Stepper motors…. less torque
  • 13. Hybrid Stepper motors  A hybrid stepping motor has characteristics of both PM and VR motors  the rotor is a permanent magnet but has blades like VR motors  Rotor is magnetised axially to create the poles  motor has very high torque and very small, precise step increments
  • 15. Hybrid Stepper motors…. 200 rotor teeth and rotate at 1.80 step angles. Also available in 0.9ºand 3.6º step angle configurations. used in a wide variety of industrial applications.
  • 16. Full step Mode • One phase is energized at a time
  • 18. Full step Mode Animation shows how coils are energized for full steps
  • 20. Half Step mode  the second phase is turned on before the first phase is turned off. Thus, sometimes both phases are energized at the same time.  During the half-steps the rotor is held in between the two full-step positions.  A half-step motor has twice the resolution of a full step motor.  Fast response  Absence of detent torque
  • 22. Micro Stepping Mode  Smooth and low speed operation with high resolution  Printing, photo type setting  A – constant B –increased by very small increments till 1 or max. A -decreased by very B – constant small steps till 0 or min
  • 23. Advantages  They produce the highest torque at low speeds  holding torque (not present in DC motors)  Rotor has no winding, commutator or brushes – quite, robust and reliable operation
  • 24. Applications  Precise positioning and speed control  Open loop position control  Torque : 1µNm to 40 Nm  Power : 1w to 2500w
  • 25. Applications  Film Drive  Optical Scanner  Printers  ATM Machines  Computer peripherals  IC fabrication
  • 26. Applications  robotics  digital control systems  tape drivers  disk drives  tool positioning  process control  X-Y recorders