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Anti-lock Braking System and it’s
Shaheem TM
Reg. No. 90012064
DOI , CUSAT
Advancements
Overview
 Introduction
 What is ABS
 Timeline of ABS
 Motivation for development
 Simple hydraulic braking system
 Principles of ABS
 Components
 Working
 Types
 Advancements
 Advantages & Disadvantages
 summary
Introduction
 Conventional braking system - Wheel lockup
 Reduces steering ability - vehicle slides out of control
 Anti-lock Braking system (ABS) – Driver can break hard- No locking of
wheels
What is ABS ?
 Anti-lock braking system (ABS) - automobile safety
system
 Prevent wheel locking
 Skidding wheel - less traction than a Non-skidding wheel
 Anti-lock brakes benefit
Can stop faster
Steer while you stop
Preventing skidding
Maintain traction
Timeline
1929 : ABS first developed for aircraft by the French automobile developer
Gabriel Voisin
1936: German company Bosch patented “Apparatus for preventing lock-braking
of wheels in a motor vehicle”
1936-: Bosch and Mercedes-Benz partner - R&D into ABS
1972: WABCO partners with Mercedes-Benz developing ABS for trucks
1978: First production-line ABS into Mercedes and BMW vehicles
1981: 100,000 Bosch ABS installed
1985: First ABS installed on US vehicles
1986: 1M Bosch ABS installed.
1987: Traction control - with ABS
1989: ABS hydraulic unit combined with standard hydraulic brake unit
1992: 10M Bosch ABS installed
1995: Electronic Stability - with ABS and TCS - for passenger cars
1999: 50M Bosch ABS installed
2000: 6 of 10 new cars on the road are ABS equipped
2003: 100M Bosch ABS installed
Present: Almost all new cars have ABS
More features – ESP – EBD – Cruise control – Auto Brake Assist
Motivation for ABS development
Under hard braking – Ideal system should
Provide the shortest stopping distances
on all surfaces
Maintain vehicle stability and steer ability.
Comparison
Simple Hydraulic Braking system
Consists of
 Master cylinder
 Four wheel cylinders
Simple Hydraulic Braking system
Brakes
Applied
Pistons
pushes
fluid
from
Master
cylinder
Fluid
pushes
pistons
of wheel
cylinders
Brake
shoes
pushed
out
Wheels
get
locked
Vehicle
stops
Principles of ABS
 When brakes applied- vehicle speed comes down
 Decrease in vehicle speed not always proportional to decrease in wheel speed
 Non-correspondence - Slip
 Magnitude measured as Slip ratio
Slip ratio = [(Vehicle speed – Wheel speed)/Vehicle speed ]× 100%
When
Slip ratio = 0% : Vehicle speed corresponds exactly to wheel speed
Slip ratio = 100% : Wheels locked - vehicle moves
 Best braking action between
10-20%.
 If vehicle speed and wheel
speed is the same wheel
slippage is 0%
 A lock-up wheel will have a
wheel slippage of 100%
(A) Slip ratio
(B) Coefficient of friction
between tire and road surface
(1) Icy road
(2) Asphalt-paved road
(3) Control range by ABS
Pressure Modulation in ABS
 Release and reapply of the brake pedal – avoid locking of wheels - avoid the
skidding
 Antilock braking system does the same
 Brakes applied - pressure is quickly applied & released at the wheels - pressure
modulation
 Pressure modulation prevent the wheel locking
 ABS modulate the pressure 15 times per seconds
 ABS precisely controls the slip rate of wheels - ensure maximum grip force from
the tyre - ensures maneuverability and stability
ABS Components Overview
1.Hydraulic Unit
2.Electronic Brake Control Module [EBCM]
3.Four wheel speed sensors
4.Interconnecting wiring
5.ABS indicator
ABS Components Overview
(1) ABS control module and
hydraulic control unit (ABSCM &
H/U)
(2) Two-way connector
(3) Diagnosis connector
(4) ABS warning light
(5) Data link connector
(6) Transmission control module
(AT models only)
(7) Tone wheels
(8) ABS wheel speed sensor
(9) Wheel cylinder
(10) G sensor
(11) Stop light switch
(12) Master cylinder
(13) Brake & EBD warning light
(14) Lateral G sensor
ABS components
ABS systems are
 Integrated
 Non- integrated
ABS components
ABS has four Primary Components
 ABS Controller
 ABS Speed Sensors
 ABS Modulator/Valves
 ABS Pumps
Working of ABS
Under normal braking
 Brakes applied
 No current flow from ECU to hydraulic unit
 Solenoid valves not energized – brake master cylinder pressure
reaches wheels Vehicles stops
 ABS not involved - Still ECU monitors each wheel for lock- up
Working of ABS
When wheel lock-up sensed
 Wheel sensors senses a wheel lock-up
 ECU sends a current to hydraulic unit
 The solenoid valve gets energised
 Valve isolates the brake circuit from master cylinder
 Stops the braking pressure at wheel rising – kept it constant
Working of ABS
Still wheel deceleration is rapid
 ECU sends larger current to hydraulic unit
 Armature of Hydraulic unit moves faster
 Opens a passage : Brake circuit – Master cylinder
 Pressure in brake caliper reduced
Working of ABS
When wheel is accelerated again
 ECU stops current to Hydraulic unit
 De-energises the solenoid valve
 Pressure is build up
 The cycle repeats several times in a second
 Vehicle stops safely
Working of solenoid valve in ABS
It has 3 modes
 Increase pressure
 Hold pressure
 Decrease pressure
Solenoid 1
Pressure increase
Solenoid 2
Pressure decrease/Vent solenoid
Brake line under pressure
Brake fluid line not under pressure
Increase pressure
Solenoid 1
Pressure increase
Solenoid 2
Pressure decrease/Vent
Pressure hold
Solenoid 1
Pressure increase
Solenoid 2
Pressure decrease/Vent
Pressure decrease
Types of ABS
Three types
 Four channel – Four sensor ABS
 Three channel – Three sensor ABS
 One channel – One sensor ABS
Advancements
 Automatic Stability Control / Electronic Stability Control
(Program) - ESP
 Automatic Traction Control - ATC
Automatic Stability Control / Electronic Stability Program - ESP
Components
Yaw rate sensor
ESP hydraulic control unit
Steering angle sensor
G sensor
Wheel speed sensors
ECU
Operation
Under normal driving
 ESC works in background- monitors steering & vehicle direction
 Determines intended direction – steering angle sensor
 Determines vehicle’s actual direction- yaw sensor- wheel speed sensors
 Compares the obtained data
Operation
When detects a loss of steering control
 Detects – Understeer or Oversteer
 ESC estimates direction of speed
 Applies brakes to individual wheels asymmetrically
 Create torque about vehicle’s vertical axis- oppose skid
 Brings vehicle back to control
 Additional operation – reduces engine power, operate transmission
Oversteer Understeer
Automatic Traction Control - ATC
 Apply brakes when drive wheel attempts to spin and lose traction
 A secondary function of ESP
 Activated when throttle input & engine torque is mismatched to road
surface conditions
Automatic Traction Control - ATC
ATC intervention consists of the following
 Brake force applied to one or more wheels
 Reduction or suppression of spark sequence to one or more cylinders
 Reduction of fuel supply to one or more cylinders
 Closing the throttle
Components of traction control
 The main hardware for traction control and ABS are same
 Wheel sensors
 ECU
 ATC valve
Advantages of ABS
 Reduce the stopping distance.
 Steer while the brakes are firmly applied.
 Maintain directional stability and control over steering during braking.
 Safe and effective.
 Automatically changes the brake fluid pressure at each wheel to maintain
optimum brake performance.
 ABS absorbs the unwanted turbulence shock waves.
Disadvantages of ABS
 Increased braking distances under some limited circumstances
 cost
 Maintenance cost of a car equipped with ABS is more
 System damage
Summary
The antilock braking system controls braking force by controlling the
hydraulic pressure of the braking system, so that the wheels do not lock
during braking.
The antilock braking system prevents wheels locking or skidding, no matter
how hard brakes are applied, or how slippery the road surface. Steering stays
under control and stopping distances are generally reduced.
References
[1] “Effectiveness of ABS and vehicle stability control systems”(PDF). Royal
Automobile Club of Victoria. April 2004.
[2] “Non-skid braking” Flight International. 30 October 1953. pp. 587–588.
[3] “Chrysler Imperial Sure Brake system description”. ImperialClub.org
[4] "Electronic Stability Control (ESC)" . nhtsa.gov
[5] Heibing, Bernd (2011), Chassis Handbook Springer, ISBN9783834897893
[5] "Speed With Style", Cycle World, June 1992, ISSN0011-4286
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anti-lock braking system

  • 1. Anti-lock Braking System and it’s Shaheem TM Reg. No. 90012064 DOI , CUSAT Advancements
  • 2. Overview  Introduction  What is ABS  Timeline of ABS  Motivation for development  Simple hydraulic braking system  Principles of ABS  Components  Working  Types  Advancements  Advantages & Disadvantages  summary
  • 3. Introduction  Conventional braking system - Wheel lockup  Reduces steering ability - vehicle slides out of control  Anti-lock Braking system (ABS) – Driver can break hard- No locking of wheels
  • 4. What is ABS ?  Anti-lock braking system (ABS) - automobile safety system  Prevent wheel locking  Skidding wheel - less traction than a Non-skidding wheel  Anti-lock brakes benefit Can stop faster Steer while you stop Preventing skidding Maintain traction
  • 5. Timeline 1929 : ABS first developed for aircraft by the French automobile developer Gabriel Voisin 1936: German company Bosch patented “Apparatus for preventing lock-braking of wheels in a motor vehicle” 1936-: Bosch and Mercedes-Benz partner - R&D into ABS 1972: WABCO partners with Mercedes-Benz developing ABS for trucks 1978: First production-line ABS into Mercedes and BMW vehicles 1981: 100,000 Bosch ABS installed 1985: First ABS installed on US vehicles
  • 6. 1986: 1M Bosch ABS installed. 1987: Traction control - with ABS 1989: ABS hydraulic unit combined with standard hydraulic brake unit 1992: 10M Bosch ABS installed 1995: Electronic Stability - with ABS and TCS - for passenger cars 1999: 50M Bosch ABS installed 2000: 6 of 10 new cars on the road are ABS equipped 2003: 100M Bosch ABS installed Present: Almost all new cars have ABS More features – ESP – EBD – Cruise control – Auto Brake Assist
  • 7. Motivation for ABS development Under hard braking – Ideal system should Provide the shortest stopping distances on all surfaces Maintain vehicle stability and steer ability.
  • 9. Simple Hydraulic Braking system Consists of  Master cylinder  Four wheel cylinders
  • 10. Simple Hydraulic Braking system Brakes Applied Pistons pushes fluid from Master cylinder Fluid pushes pistons of wheel cylinders Brake shoes pushed out Wheels get locked Vehicle stops
  • 11. Principles of ABS  When brakes applied- vehicle speed comes down  Decrease in vehicle speed not always proportional to decrease in wheel speed  Non-correspondence - Slip  Magnitude measured as Slip ratio Slip ratio = [(Vehicle speed – Wheel speed)/Vehicle speed ]× 100% When Slip ratio = 0% : Vehicle speed corresponds exactly to wheel speed Slip ratio = 100% : Wheels locked - vehicle moves
  • 12.  Best braking action between 10-20%.  If vehicle speed and wheel speed is the same wheel slippage is 0%  A lock-up wheel will have a wheel slippage of 100% (A) Slip ratio (B) Coefficient of friction between tire and road surface (1) Icy road (2) Asphalt-paved road (3) Control range by ABS
  • 13. Pressure Modulation in ABS  Release and reapply of the brake pedal – avoid locking of wheels - avoid the skidding  Antilock braking system does the same  Brakes applied - pressure is quickly applied & released at the wheels - pressure modulation  Pressure modulation prevent the wheel locking  ABS modulate the pressure 15 times per seconds  ABS precisely controls the slip rate of wheels - ensure maximum grip force from the tyre - ensures maneuverability and stability
  • 14. ABS Components Overview 1.Hydraulic Unit 2.Electronic Brake Control Module [EBCM] 3.Four wheel speed sensors 4.Interconnecting wiring 5.ABS indicator
  • 15. ABS Components Overview (1) ABS control module and hydraulic control unit (ABSCM & H/U) (2) Two-way connector (3) Diagnosis connector (4) ABS warning light (5) Data link connector (6) Transmission control module (AT models only) (7) Tone wheels (8) ABS wheel speed sensor (9) Wheel cylinder (10) G sensor (11) Stop light switch (12) Master cylinder (13) Brake & EBD warning light (14) Lateral G sensor
  • 16. ABS components ABS systems are  Integrated  Non- integrated
  • 17. ABS components ABS has four Primary Components  ABS Controller  ABS Speed Sensors  ABS Modulator/Valves  ABS Pumps
  • 18. Working of ABS Under normal braking  Brakes applied  No current flow from ECU to hydraulic unit  Solenoid valves not energized – brake master cylinder pressure reaches wheels Vehicles stops  ABS not involved - Still ECU monitors each wheel for lock- up
  • 19. Working of ABS When wheel lock-up sensed  Wheel sensors senses a wheel lock-up  ECU sends a current to hydraulic unit  The solenoid valve gets energised  Valve isolates the brake circuit from master cylinder  Stops the braking pressure at wheel rising – kept it constant
  • 20. Working of ABS Still wheel deceleration is rapid  ECU sends larger current to hydraulic unit  Armature of Hydraulic unit moves faster  Opens a passage : Brake circuit – Master cylinder  Pressure in brake caliper reduced
  • 21. Working of ABS When wheel is accelerated again  ECU stops current to Hydraulic unit  De-energises the solenoid valve  Pressure is build up  The cycle repeats several times in a second  Vehicle stops safely
  • 22.
  • 23. Working of solenoid valve in ABS It has 3 modes  Increase pressure  Hold pressure  Decrease pressure
  • 24. Solenoid 1 Pressure increase Solenoid 2 Pressure decrease/Vent solenoid Brake line under pressure Brake fluid line not under pressure Increase pressure
  • 25. Solenoid 1 Pressure increase Solenoid 2 Pressure decrease/Vent Pressure hold
  • 26. Solenoid 1 Pressure increase Solenoid 2 Pressure decrease/Vent Pressure decrease
  • 27. Types of ABS Three types  Four channel – Four sensor ABS  Three channel – Three sensor ABS  One channel – One sensor ABS
  • 28.
  • 29. Advancements  Automatic Stability Control / Electronic Stability Control (Program) - ESP  Automatic Traction Control - ATC
  • 30. Automatic Stability Control / Electronic Stability Program - ESP Components Yaw rate sensor ESP hydraulic control unit Steering angle sensor G sensor Wheel speed sensors ECU
  • 31. Operation Under normal driving  ESC works in background- monitors steering & vehicle direction  Determines intended direction – steering angle sensor  Determines vehicle’s actual direction- yaw sensor- wheel speed sensors  Compares the obtained data
  • 32. Operation When detects a loss of steering control  Detects – Understeer or Oversteer  ESC estimates direction of speed  Applies brakes to individual wheels asymmetrically  Create torque about vehicle’s vertical axis- oppose skid  Brings vehicle back to control  Additional operation – reduces engine power, operate transmission
  • 34. Automatic Traction Control - ATC  Apply brakes when drive wheel attempts to spin and lose traction  A secondary function of ESP  Activated when throttle input & engine torque is mismatched to road surface conditions
  • 35. Automatic Traction Control - ATC ATC intervention consists of the following  Brake force applied to one or more wheels  Reduction or suppression of spark sequence to one or more cylinders  Reduction of fuel supply to one or more cylinders  Closing the throttle
  • 36. Components of traction control  The main hardware for traction control and ABS are same  Wheel sensors  ECU  ATC valve
  • 37. Advantages of ABS  Reduce the stopping distance.  Steer while the brakes are firmly applied.  Maintain directional stability and control over steering during braking.  Safe and effective.  Automatically changes the brake fluid pressure at each wheel to maintain optimum brake performance.  ABS absorbs the unwanted turbulence shock waves.
  • 38. Disadvantages of ABS  Increased braking distances under some limited circumstances  cost  Maintenance cost of a car equipped with ABS is more  System damage
  • 39. Summary The antilock braking system controls braking force by controlling the hydraulic pressure of the braking system, so that the wheels do not lock during braking. The antilock braking system prevents wheels locking or skidding, no matter how hard brakes are applied, or how slippery the road surface. Steering stays under control and stopping distances are generally reduced.
  • 40. References [1] “Effectiveness of ABS and vehicle stability control systems”(PDF). Royal Automobile Club of Victoria. April 2004. [2] “Non-skid braking” Flight International. 30 October 1953. pp. 587–588. [3] “Chrysler Imperial Sure Brake system description”. ImperialClub.org [4] "Electronic Stability Control (ESC)" . nhtsa.gov [5] Heibing, Bernd (2011), Chassis Handbook Springer, ISBN9783834897893 [5] "Speed With Style", Cycle World, June 1992, ISSN0011-4286

Notes de l'éditeur

  1. Conventional braking system – Wheel lockup during braking causes skidding which in turn cause a loss of traction and vehicle control. Reduces the steering ability to change direction- The vehicle slides out of control. With Anti-lock Braking system (ABS), the driver can brake hard, take the evasive action and still be in control of the vehicle in any road condition at any speed and under any load
  2. Anti-lock braking system (ABS) is an automobile safety system prevent the wheels of a vehicle locking as brake pedal pressure is applied - often suddenly in an emergency or short stopping distance. This enables the driver to have steering control, preventing skidding and loss of traction.
  3. 1929 :- ABS was first developed for aircraft by the French automobile and aircraft pioneer Gabriel Voisin, as threshold braking on airplanes is nearly impossible. 1936: German company Bosch is awarded a patent an “Apparatus for preventing lock-braking of wheels in a motor vehicle”. 1936-: Bosch and Mercedes-Benz partner - R&D into ABS. 1972: WABCO partners with Mercedes-Benz developing first ABS for trucks. 1978: First production-line installation of ABS into Mercedes and BMW vehicles. 1981: 100,000 Bosch ABS installed. 1985: First ABS installed on US vehicles.
  4. 1986: 1M Bosch ABS installed. 1987: Traction control - in conjunction with ABS – used on passenger vehicles. 1989: ABS hydraulic unit combined with standard hydraulic brake unit 1992: 10M Bosch ABS installed. 1995: Electronic Stability - in conjunction with ABS and TCS - for passenger cars. 1999: 50M Bosch ABS installed. 2000: 6 of 10 new cars on the road are ABS equipped. 2003: 100M Bosch ABS installed. Nowadays:- Almost all new cars have ABS.
  5. When the brake pedal is depressed during driving, the wheel speed decreases and the vehicle speed does as well. The decrease in the vehicle speed, however, is not always proportional to the decrease in the wheel speed. The non-correspondence between the wheel speed and vehicle speed is called “slip” and the magnitude of the slip is expressed by the “slip ratio” which is defined as follows: Slip ratio = (Vehicle speed – Wheel speed)/Vehicle speed × 100% When the slip ratio is 0%, the vehicle speed corresponds exactly to the wheel speed. When it is 100%, the wheels are completely locking (rotating at a zero speed) while the vehicle is moving.
  6. ABS brake system are Integrated An integrated system has the master cylinder and control valve assembly made together. Nonintegrated A nonintegrated has the master cylinder and control valve assembly made separate.
  7. ABS Controller; the brains of the system.  ABS Controllers are a computer that reads the inputs and then controls the system to keep the wheels from locking up and skidding. ABS Speed Sensors; there are generally one on each wheel (sometimes they are located on the differential).  It detects a change in acceleration in the longitudinal direction of the vehicle and outputs it to the ABSCM as a voltage signal ABS Modulator/Valves; some system have separate valves for each wheel with a modulator to control them.  Other systems they are combined.  In either case they work with the controller and the pump to add or release pressure from the individual wheels brakes to control the braking ABS Pumps; since the ABS modulator/valves can release pressure from the individual wheels brakes there needs to be a way to restore the pressure when required.  That is what the ABS pumps job is. When the pump is cycling, the driver may experience a slight pedal vibration.  This cycling is happening many times per second and this slight vibration is natural.
  8. Play video
  9. During pressure increase mode of operation fluid is allowed to flow through both solenoids to the brake caliper
  10. During Pressure Hold mode of operation both solenoids are closed and no additional fluid is allowed to flow to brake calipers.
  11. During Pressure Vent mode the pressure increase solenoid is closed. The Vent solenoid opens allowing fluid to vent into an accumulator chamber
  12. Four-channel, four-sensor ABS This is the best scheme. There is a speed sensor on all four wheels and a separate valve for all four wheels. With this setup, the controller monitors each wheel individually to make sure it is achieving maximum braking force. Three-channel, three-sensor ABS This scheme, commonly found on pickup trucks with four-wheel ABS, has a speed sensor and a valve for each of the front wheels, with one valve and one sensor for both rear wheels. The speed sensor for the rear wheels is located in the rear axle. One-channel, one-sensor ABS This system is commonly found on pickup trucks with rear-wheel ABS. It has one valve, which controls both rear wheels, and one speed sensor, located in the rear axle.
  13. ESC incorporates yaw rate control into the anti-lock braking system (ABS). Yaw is a rotation around the vertical axis; i.e. spinning left or right Anti-lock brakes enable ESC to brake individual wheels Steering wheel angle sensor: determines the driver's intended rotation; i.e. where the driver wants to steer. This kind of sensor is often based on AMR-elements. Yaw rate sensor: measures the rotation rate of the car; i.e. how much the car is actually turning. The data from the yaw sensor is compared with the data from the steering wheel angle sensor to determine regulating action. Lateral acceleration sensor: often an accelerometer Wheel speed sensor: measures the wheel speed ESC uses a hydraulic modulator to assure that each wheel receives the correct brake force.
  14. ESC intervenes only when it detects a probable loss of steering control, i.e. when the vehicle is not going where the driver is steering.[27] This may happen, for example, when skidding during emergency evasive swerves, understeer or oversteer during poorly judged turns on slippery roads, or hydroplaning. ESC may also intervene in an unwanted way during high-performance driving, because steering input may not always be directly indicative of the intended direction of travel (i.e. controlled drifting). ESC estimates the direction of the skid, and then applies the brakes to individual wheels asymmetrically in order to create torque about the vehicle's vertical axis, opposing the skid and bringing the vehicle back in line with the driver's commanded direction. Additionally, the system may reduce engine power or operate the transmission to slow the vehicle down. ESC can work on any surface, from dry pavement to frozen lakes.[28][29] It reacts to and corrects skidding much faster and more effectively than the typical human driver, often before the driver is even aware of any imminent loss of control.[30] In fact, this led to some concern that ESC could allow drivers to become overconfident in their vehicle's handling and/or their own driving skills. For this reason, ESC systems typically inform the driver when they intervene, so that the driver knows that the vehicle's handling limits have been approached. Most activate a dashboard indicator light and/or alert tone; some intentionally allow the vehicle's corrected course to deviate very slightly from the driver-commanded direction, even if it is possible to more precisely match it.[31]
  15. When the traction control computer (often incorporated into another control unit, such as the ABS module) detects one or more driven wheels spinning significantly faster than another, it invokes the ABS electronic control unit to apply brake friction to wheels spinning with lessened traction
  16. Generally, the main hardware for traction control and ABS are mostly the same. In many vehicles traction control is provided as an additional option to ABS. Each wheel is equipped with a sensor which senses changes in its speed due to loss of traction. The sensed speed from the individual wheels is passed on to an electronic control unit (ECU). The ECU processes the information from the wheels and initiates braking to the affected wheels via a cable connected to an automatic traction control (ATC) valve. In all vehicles, traction control is automatically started when the sensors detect loss of traction at any of the wheels.
  17. System damage - A variety of factors can cause the system to be less effective, and can present with everything from shuddering of the vehicle to loud noises while trying to stop
  18. Statistics show that approximately 40 % of automobile accidents are due to skidding. Skidding , vehicle instability, steer inability and long distance stopping, These problems commonly occur on vehicle with conventional brake system which can be avoided by adding devices called ABS. If there is an ABS failure, the system will revert to normal brake operation. Normally the ABS warning light will turn on and let the driver know there is a fault.