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Belzona Solutions
for the General Maintenance
of Plant Equipment
About Belzona
• Corporate offices around the world
• Over 140 Belzona Distributors worldwide
• Presence in more than 120 countries
• Technical support 24 hours a day, 7
days a week
• Validated applicators
• Leading-edge technology
60 years delivering solutions that reduce costs, downtime and optimize the
efficiency and reliability of process equipment.
Engineered Solutions
Belzona offers tailored solutions which repairs, protect and improve
equipment against corrosion, erosion and aggressive chemicals
1000 Series Metallic Polymers
Repair, protection and improvement of engineered components
2000 Series
Elastomeric Polymers
Flexible repair and coatings applications
3000 Series Polymeric Membranes
Weather and water proofing of buildings, structures and insulation
4000 Series Magma Polymers
Repair and protection of concrete and stonework
5000 Series
Environmental Barrier Polymers
Improved safety and protection against corrosion and weathering
• Pumps
• Valves
• Leaking Tanks
• Leaking Pipes
• Shafts
• Bearings
• Conveyor Belts
Solutions for General Maintenance of
General Equipment
Belzona offers a wide range of solutions that are engineered to rebuild,
protect, repair and seal general equipment.
Main common areas of application include:
Belzona Solutions for Pumps
Problems:
• Erosion, Corrosion, Cavitation
Solution:
• Rebuilding of profile
• Corrosion protection
• Increased pump performance
Benefits:
• Improved pump efficiency
• 6% increase in new pumps
• Up to 20% increase for pumps in service
• Reduced energy consumption
Belzona Solutions for Valves
Problems:
• Erosion, Corrosion, Cavitation
Solutions:
• Refurbishment
• Corrosion Protection
Benefits:
• Avoidance expensive replacement
Belzona Solutions for
Leaking Tanks
Problems:
• Holes, Cracks
Solutions:
• Stop leakage immediately
• Corrosion protection
• Cold plate bonding
Benefits:
• No hotwork/welding
• Minimise disruption to service
Belzona Solutions for
Leaking Pipes
Problems:
• Holes, Cracks
Solutions:
• Stop leakage immediately
• In-situ repair
Benefits:
• Minimise disruption to service
Belzona Solutions for Shafts
Problems:
• Scored
• Chemical and corrosion attack
Solutions:
• Rebuild scored areas
• In-situ repair
Benefits:
• Avoidance expensive replacement
• Minimal downtime
Belzona Solutions for
Bearings
Problems:
• Worn bearing housing
• Vibration, misalignment, pin pounding
into housing with each movement
Solutions:
• Rebuild bearing housing
• Bushing/bearing used to reform
housing in place
• No need for disassembly/machining
Benefits:
• Avoidance expensive replacement
• Minimal downtime
Belzona Solutions for
Conveyor Belts
Problems:
• Rip, tears and damages of belts
and fasteners
Solutions:
• Abrasion and corrosion protection
Benefits:
• No need for specialist vulcanizing
equipment (no hot work)
• In-situ repair
• Back to service in a few hours
Belzona systems will solve hundreds of
maintenance problems including:
How Can
Belzona
Help You
Today?Chemical
Containment Areas
Corrosion of High
Temperature Vessels
Leak Sealing Heat Exchanger
Tube Sheets
Circulating Pumps Water Boxes Leaking Roofs
Shaft Repairs
Expansion Joints
Technical Support
• On-site technical advise
• Material selection support
• Application project technical
supervision
• Engineered solutions
• Sharing best practice
• Industry competent
Local Distributors providing 24 hour a day, 7 day a week technical support
to client-assets, and for specific projects Belzona offers technical
supervision and inspection resource.
Validated Applicators
• Training
• Validation of competence
• Monitoring frequency of applications
• Periodic revalidation
• On the job assessment
• Compliance to manufacturers
recommendations
Belzona assures application success by the use of competent application
personnel
Belzona Solutions for the General
Maintenance of Plant Equipment
Reduce costs, downtime and optimize the efficiency
and reliability of process equipment
general_maintenance

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general_maintenance

  • 1. Belzona Solutions for the General Maintenance of Plant Equipment
  • 2. About Belzona • Corporate offices around the world • Over 140 Belzona Distributors worldwide • Presence in more than 120 countries • Technical support 24 hours a day, 7 days a week • Validated applicators • Leading-edge technology 60 years delivering solutions that reduce costs, downtime and optimize the efficiency and reliability of process equipment.
  • 3. Engineered Solutions Belzona offers tailored solutions which repairs, protect and improve equipment against corrosion, erosion and aggressive chemicals 1000 Series Metallic Polymers Repair, protection and improvement of engineered components 2000 Series Elastomeric Polymers Flexible repair and coatings applications 3000 Series Polymeric Membranes Weather and water proofing of buildings, structures and insulation 4000 Series Magma Polymers Repair and protection of concrete and stonework 5000 Series Environmental Barrier Polymers Improved safety and protection against corrosion and weathering
  • 4. • Pumps • Valves • Leaking Tanks • Leaking Pipes • Shafts • Bearings • Conveyor Belts Solutions for General Maintenance of General Equipment Belzona offers a wide range of solutions that are engineered to rebuild, protect, repair and seal general equipment. Main common areas of application include:
  • 5. Belzona Solutions for Pumps Problems: • Erosion, Corrosion, Cavitation Solution: • Rebuilding of profile • Corrosion protection • Increased pump performance Benefits: • Improved pump efficiency • 6% increase in new pumps • Up to 20% increase for pumps in service • Reduced energy consumption
  • 6. Belzona Solutions for Valves Problems: • Erosion, Corrosion, Cavitation Solutions: • Refurbishment • Corrosion Protection Benefits: • Avoidance expensive replacement
  • 7. Belzona Solutions for Leaking Tanks Problems: • Holes, Cracks Solutions: • Stop leakage immediately • Corrosion protection • Cold plate bonding Benefits: • No hotwork/welding • Minimise disruption to service
  • 8. Belzona Solutions for Leaking Pipes Problems: • Holes, Cracks Solutions: • Stop leakage immediately • In-situ repair Benefits: • Minimise disruption to service
  • 9. Belzona Solutions for Shafts Problems: • Scored • Chemical and corrosion attack Solutions: • Rebuild scored areas • In-situ repair Benefits: • Avoidance expensive replacement • Minimal downtime
  • 10. Belzona Solutions for Bearings Problems: • Worn bearing housing • Vibration, misalignment, pin pounding into housing with each movement Solutions: • Rebuild bearing housing • Bushing/bearing used to reform housing in place • No need for disassembly/machining Benefits: • Avoidance expensive replacement • Minimal downtime
  • 11. Belzona Solutions for Conveyor Belts Problems: • Rip, tears and damages of belts and fasteners Solutions: • Abrasion and corrosion protection Benefits: • No need for specialist vulcanizing equipment (no hot work) • In-situ repair • Back to service in a few hours
  • 12. Belzona systems will solve hundreds of maintenance problems including: How Can Belzona Help You Today?Chemical Containment Areas Corrosion of High Temperature Vessels Leak Sealing Heat Exchanger Tube Sheets Circulating Pumps Water Boxes Leaking Roofs Shaft Repairs Expansion Joints
  • 13. Technical Support • On-site technical advise • Material selection support • Application project technical supervision • Engineered solutions • Sharing best practice • Industry competent Local Distributors providing 24 hour a day, 7 day a week technical support to client-assets, and for specific projects Belzona offers technical supervision and inspection resource.
  • 14. Validated Applicators • Training • Validation of competence • Monitoring frequency of applications • Periodic revalidation • On the job assessment • Compliance to manufacturers recommendations Belzona assures application success by the use of competent application personnel
  • 15. Belzona Solutions for the General Maintenance of Plant Equipment Reduce costs, downtime and optimize the efficiency and reliability of process equipment