CIM Implementation in Atlas Honda

•A joint venture between the Atlas Group and Honda Motor Co.,
Japan
•Emerging as a global competitive centre of production & exports
•Produce 500K motorcycles per annum
CIM Implementation in Atlas Honda Limited

•Fulfilling its ISO 9002 & ESH (ISO 14001) requirements
•Fulfill its corporate citizen responsibilities by providing green products

•Two plants are located in Sheikhupura and Karachi
•Karachi Plant
•Sheikhupura Plant
•Market Shares
•Customers
•Products

DEPARTMENTS
Production
Planning
& Control
Manufact-
uring
Plant
500K
Assembly
Plant
Engine
Plant
Casting
Plant
Stores

PRODUCTION PLANNING & CONTROL

Casting Plant
•The casting plant is divided into three shops:
•Low pressure die casting
•High pressure die casting
•Gravity die casting

Low Pressure Die Casting

High Pressure Die Casting

Gravity Die Casting

Engine Plant
•The engine plant is divided into following
portions:
•Gear Manufacturing Shop
•Camshaft Machining Shop
•Cylinder Head Machining Shop
•Crankshaft Machining Shop
•Crankcase Machining Shop

Gear Manufacturing Shop

Camshaft Machining Shop

Cylinder Head Machining Shop

Crankshaft Machining Shop

Crankcase Machining Shop

Manufacturing Plant
Manufacturing department is further divided into two
shops:
 Fuel tank welding shop
 Fuel tank paint shop
Fuel Tank Welding Shop
In this shop, fuel tanks of all the 4 models are
manufactured here

500K Assembly Plant
This has been divided into following shops:
 Frame welding Shop
 ED Paint Shop:
 Engine Assembly Shop
 Frame assembly shop

Loading. De-
greasing:
Rinsing Phosphating Rinsing with
RO.
ED painting
Baking
Finished parts
Electro Deposition (Ed) Painting

Engine & Frame Assembly

CIM Implementation
• In Atlas Honda CIM is implemented to much extent &
according to the needs of the organization
• Honda has integrated data and processes from major areas
of an organization and unified it for easy access and work
flow using ERP software.
• Integration has been accomplished by creating one single
database that employs multiple software modules

Departments Which Are Integrated Through
Networking Are:
HR&ADMIN, PRODUCTION SHOPS ,
LOGISTICS, MARKETING,
MAINTENANCE, FINANCE, PPC,
QUALITY, STORES AND VENDOR
PRECUREMENT

IT Infrastructure
• Local Area Network (LAN) and Wide area
network(WAN).
• 10/100 Mbps Ethernet switched technology for data
transmission connected with both optic fiber and Cat6
cables, along with fiber optic modules.
• Cisco routers
• Mix of switches from three vendors: Cisco, LinkSys and
3Com
• For non-critical applications,3Com switches.
• Company uses an IBM RS 6000 server for running SAP
application
• For Lotus Notes applications the company
has opted for IBM’s servers
• For WAN, Cisco Router are connected
through wireless connection.

IBM Lotus Notes
•The company messaging set up evolved around
Lotus Notes
•Lotus Notes is application developed and sold by
IBM Software Group. IBM describes the
software as an "integrated desktop client option
for accessing business e-mail, calendars and
applications on IBM server

ERP Implemented
•Honda has achieved integration by an ERP
•ERP software used by Atlas Honda is SAP
• Siemens Information Systems limited (SISL) is the
implementation partner

SAP & Modules Used
• MySAP ERP is the package of SIEMENS implemented
in Atlas Honda
• SAP like any ERP system typically has modular hardware
and software units and "services" that communicate on a
local area network

• SAP meaning:
In English “Systems, Applications and Products in Data
Processing”
Modules:
• PP Production and planning
Manages production process, including Capacity planning,
Master production scheduling, Material requirements
planning
• SD Sales and Distribution
The SAP sales and distribution is part of the logistics
module that support customer, starting from quotations,
sales order and all the way towards billing the customer

• CO Controlling
The SAP CO (Controlling) Module provides supporting
information to Management for the purpose of planning,
reporting, as well as monitoring the operations of their
business
• FI Financial
The SAP FI Module has the capability of meeting all the
accounting and financial needs of an organization
• QM Quality Management
SAP QM Module - and QM stands for Quality
Management in this SAP module – improves the quality
of goods, including, Planning, Execution, Inspections,
Certificates.

MM Material Management
One of the most important SAP Modules where MM is
Materials Management - underpins the supply chain,
including Requisitions , Purchase orders , Goods receipts
, Accounts payable, Inventory management, BOM’s ,
Master raw materials, finished goods

• Though, each department can access database & modules
but only to the extent it has been allowed
• Data base is updated by each concerned department &
every one can simply see that to get the required
information
• Shops can’t start production until job order is issued to
them by PPC through SAP
• At the start of month MRP is run & whole month
schedule of parts needed is generated
• vendor procurement generate vendor delivery schedule at
the start of each month

Some Other Elements Of CIM
• NC & CNC machines
• TQM philosophy
 -Kaizen (continuous improvement)
 - Zero defect

• Atlas Honda should have strong backup facilities. The
company should install an extra server as a backup. For this
IBM Trivoli solution is a v.good option
• The advantage will be obtained that Even if a LAN or a
switch fails it should just take 10 minutes to switch to another
LAN or switch
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CIM Implementation in Atlas Honda

CIM Implementation in Atlas Honda

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