You can't really improve your operations until you can see them - until you can get a truly complete and holistic view. CHEP India can help you do that.
2. Recovering
money you didn’t
know was lost.
This is the
Supply Change .™
The opportunity:
“What gets measured gets improved!”
You can’t really improve your operations until you can see
them—until you can get a truly complete and holistic view. A
view that spans silos, departments, facilities and regions, and
extends beyond your four walls to your supply chain partners
both upstream and downstream.
information and platforms (e.g. pallets, crates, containers)
Value Chain Analysis gives you that view. A view of goods,
everything that moves in through and out of every
segment of your network. It lets you see-really see
-what’s going on.
Over time, it’s likely that you’ve developed standard
procedures for the different functions and processes of your
supply chain. But behaviours may change within some
processes, and operators may have deviated from standard
operating procedures.
By giving you a complete view—a detailed physical map of
every aspect, large and small, of your entire operation as it
currently stands—we can help you find new ways to improve
efficiencies, product quality and overall operating margins.
Global Good: Our Value Chain Analysis can help you
eliminate inefficiencies and waste that are harmful to
the health of our planet. Our solutions can help you
both measure and gain value from best-in-class
sustainability practices. It’s all part of CHEP’s Better
Planet initiative, as we work to reduce the impact of
the supply chain on the environment.
What we do:
You may suspect that your supply chain has
some inefficiencies, but where exactly are they?
We can help you find them and fix them by collaborating
with you to conduct a Value Chain Analysis. An
investigation and report that analyses movements
throughout your supply chain, including movements to,
from, and within your facilities. It analyses your own
network as well as those of your trading partners.
Working with you in collaborative sessions and
extensive investigations of your supply chain
environment, we’ll create a supply chain map that
details all your product, platform and data flows.
We can help you to identify best practices as well as the
causes behind network inefficiencies. We’ll also uncover
new ways to improve efficiencies and operating margins.
Our Value Chain Analysis can bring clarity to your entire
supply chain network or to your supply chain, a facility or
region.
Our Lean Six Sigma experts have been inside retail and
manufacturing facilities around the world. We can quickly
identify ways to improve how your supply chain operates.
They’ll help you both fix problems and apply best-in class-
techniques and solutions that can help you avoid problems
in the future.
You’ll see every flow of
product, platform and data.
3. Travel
Times
Load
Transfers
Processes
and systems
Packaging
Engineering
Waste Costs
On-Shelf
Availability
Dock
Management
Plain Pallet
Disposal
Water
Usage
Recycling
and Reuse
Chilled
Ambient
Load
Containment
Informational
Flow
Cold
IT
Packaging
Optimisation
Convenant
Packaging
Returns and
Collections
Yard
Management
Promotion
Co-packing
Damages
Innovation
Product
Load
Handling
Raw
Materials
Product Load
Optimisation
CO2
Emissions
Import/Export
Waste
to
Landfill
Inventory
Administration
Common areas
our customers
find to reduce
waste.
4. Receiving Quality Control Manufacturing
Pick Ticket
1. Supplier Efficiencies:
1
79
2
3 4
4 8
6
5
5. Product flow:3. Inventory Efficiency: 7. Forecasting Optimisation:2. Transportation Optimisation: 6. Transport Efficiency:4. Lean Optimisation: 8. System Efficiency: 9. Order Optimisation:
Optimised processes of input Optimised design of platformDecreased inventory and Forecasting efficienciesIncreased product per truck Increased product per truckFocus on waste of all types. Optimising information flow Integrated forecasting.
providers to better align with and product flow throughreduced handling, lessening and automation.load. Fewer trucks. Decreased load. Decreased time to load.Process optimisation using with product movements. Inventory optimisation.
your needs. automated conveyor systems.potential for injury.procurement costs. Optimised Optimisation of outboundlean methodologies.
transport. transport and improved
scheduling.
InformationInformation
Raw Materials Packaging Imports Shipping Office
Pick Ticket
Load Truck/ContainerDC Pick & DispatchInspectionManufacturingQuality ControlReceiving
Waste & RecyclingPromotions Co-Packing
ERP Ordering System Orders Domestic Customers Export Customers
5. How we’ll work together:
CHEP’s Lean Six Sigma experts have been inside factories,
They will analyse your current operations, and together you’ll:
warehouse, distribution centers and 3PLs all over the world.
+ Gain a holistic view of your entire supply chain, from supplier
to consumer
+ See - without silos - an entire picture of how each
component relates to the others
+ Uncover causes of inefficiencies
+ Gain a complete view of platform movements, material flows
and information flows
+ Identify value-added and non-value-added flows
+ Quantify true waste costs, origin and alternatives
+ Improve yard and dock management
+ Model new flows, discover reporting inaccuracies and
eliminate unnecessary flows
+ Discern how multiple components affect inventory turns
+ Uncover misreporting of in-bound and out-bound flows of
materials, platforms and product loads
+ Benchmark the performances of various facilities against
each other
How you’ll benefit:
Through the years, we’ve helped our customers achieve
the following:
+ Quick wins—things that can be improved immediately
+ Transportation efficiencies, including collaborative freight and
network optimisation
+ Platform efficiencies relating to type, cycle time, sourcing, truck
cube optimisation and more
+ Innovation, including the exploration of new methods, resources
+ Increased on-shelf availability due to finding and eliminating
or platforms to improve your stock flow
the causes of product damage, bottlenecks and delays
+ Optimised data flows as they relate to distribution platforms
+ Environmental sustainability improvements resulting from
increased efficiencies and reduced waste
+ Product load optimisation, through software analysis,
and field testing in real-world environments
Only CHEP:
Our Value Chain Analysis solution was designed based on
our aggregated experiences around the world. No one can
match our vast knowledge of the flow of data, goods and
shipping platforms within supply chains. No one will bring
more clarity to more aspects that impact the most effective
and efficient movement of goods. We look forward to
working with you.
6. Our value chain analysis showed a customer how to cut Our value chain analysis showed a customer how
third-party warehouse cost by 29% from INR 91 to eliminate 147,058 empty lanes-21% of their
million to INR 63 million. total-and reduce their carbon output by 253
metric tons of CO2, a 30% decrease.
Creating value
by increasing
efficiency.
Total empty lanes:Warehouse costs:
700,276before Value Chain
Total CO2 output:Analysis
1,205 metric tonsINR 91 million
Quick Wins
Where our customers have gained the most value:
Transport
Platforms
Innovation
IT
Environmental Sustainability
Unsalable reductions
8%
25%
30%
7%
12%
12%
6%
Empty lanes reduced:Amount saved
147,058after Value Chain
Analysis CO
INR 27.95 million
2 reduced:
253 metric tons
100%
90
80
70
60
50
40
30
20
10
0
-21%
-29%