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CASTING SOLUTION FOR METAL COMPONENTS
ThisdocumentremainsYTM'spropertyandshouldnotbeedited
orpresentedbyanythirdpartywithoutourwrittenallowance.
Contraventionwillbeprosecutedwiththesupportofexistinglaw.
710105-004150
www.ytm.com.cn
Coating Map,see below 3D view
+(86) 0512 66833313
+(86) 0512 67599580
苏州羽吉精密机械有限公司
Suzhou YuJi Precision Machinery
Process Management
工艺管理
Drw. No.
产品图号
Product Name
产品名称
喷塑
Rev.
Mechanical Properities
机械性能
Yield Strength
屈服
Tensile Strength
抗拉
A%
延伸率
Hardness
710105-004150
硬度
Bottom Housing
B ASTM A216 WCB
>250Mpa
485-655Mpa
>22%
Upper Housing Requirements
技术要求
Material
材料
Refer to ASTM A216标准
Chemical Composition
化学成分
Casting Tolerance
铸造公差
(water glass)
CT9
Process
工艺
Casting
铸件
In charge
责任人
Procdure&Content
Jack
Sam
控制过程和内容
Machining
Machining process control,dimensions inspection,CMM
日期
2015/6/4
编制人
Sheldon
内部编号
20150001
info@ytm.com.cn
加工
Wujiang YT Machinery Trading Co., Ltd.
Suzhou YuJi Precision Machinery Co., Ltd.
版本号
Powder Coating
thickness testing report for E-Coating;
5-10 microns,all surfaces after machining applied
Suzhou,P.R.China
No.168,Xiangcheng Ave.
Impact
冲击
Machining
加工
(unless otherwise specified)
ISO2768-1 m
E-Coating
电泳
3.1 material certificate needed
710105-004151
2 pcs of test bars per heat treat lot
RM1012,A,XinShang Plaza,
E-Coating
电泳
Powder Coating
visual inspection,thickness inspection,adhesion test Jack
visual inspection,thickness inspection,adhesion test Jack喷塑
Packing Sameach piece in a bubble bag,use suitable carton
包装
Documentation
质量文件
thickness testing report for Powder Coating; Photos
Sam
C Cr Cu Mn Mo Ni P S Si
0.3 0.5 0.3 1 0.2 0.5 0.035 0.035 0.6 Max.
Min.
Building 739#3,Fuyuan Load,
Development Zone,
Suzhou,P.R.China
3.1 material certificate; dimension report;
Akzonobel,Ral-3002,100-200 microns
710105-004151
受控
2014-5-11
YTM
in +
f g
受控
32
33.3
YTM
ThisdrawingremainsYTMpropertyandshouldnot
beeditedorusedforproductionwithoutourwrittenallowance.
Contraventionwillbeprosecutedwiththesupportofexistinglaw.
延伸率
硬度
产品重量
产品类型
抗拉
工序号 工 步 内 容 注意事项
内部编号 编制人 版本号
www.ytm.com.cn
Tel.: +(86) 0512 67599580
Fax: (CN) 0512 67599581
苏州羽吉精密机械有限公司
加工过程控制文件
产品图号
产品名称
材料
版本号
机械性能
产品尺寸
屈服
Suzhou YuJi Precision Machinery
日期
粗加工
粗加工面1,孔1,孔2,孔3,孔4
Sheldon 1 20150610
粗加工面1,孔1,孔2
040
压紧压板
两定位销穿入铸造毛坯孔
C
030
装夹010
铸件上毛坯孔如果偏小,则毛坯孔需要钻铰一下,
检查是否压板问题,或者需要调整装夹工艺
卸去销2 精加工孔4
020
精加工
Trio
定位销尺寸可以根据毛坯孔实际尺寸而定
以平面A做平面基准定位
粗加工注意振刀,如果震动很厉害应该立即停止
如果振刀现象不明显,可去掉中间圆压板
卸去中间销1和压板
精加工孔,顶面
装夹
以平面B做平面基准定位
Trio - Machined Bottom Housing
20150001
中间定位销尽量不做定位用,压板主要起防振,
ASTM A216
定位销钉2
定位销钉1
A
36-
0
0.0219-
0
0.02
孔3x7
孔4x3
面1 孔1x3
孔2
B
B
2
+
0.05
0
0.10
20
1.20
7
030
0.10
+
+ 47.02
0.20
0
0.10
0
0
260
+
+
0
0.03
65
+
0.50
+
42.50
0
0.03
13
+
49.5035.02
24.20
+0.20
0
C
C
40±0.20
0.05
70±0.50
+0.20
R1.10 0
14
0
30.02
+
9
65
DD
定位销4
定位销3
B
A
A

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工艺文件

  • 1. CASTING SOLUTION FOR METAL COMPONENTS ThisdocumentremainsYTM'spropertyandshouldnotbeedited orpresentedbyanythirdpartywithoutourwrittenallowance. Contraventionwillbeprosecutedwiththesupportofexistinglaw. 710105-004150 www.ytm.com.cn Coating Map,see below 3D view +(86) 0512 66833313 +(86) 0512 67599580 苏州羽吉精密机械有限公司 Suzhou YuJi Precision Machinery Process Management 工艺管理 Drw. No. 产品图号 Product Name 产品名称 喷塑 Rev. Mechanical Properities 机械性能 Yield Strength 屈服 Tensile Strength 抗拉 A% 延伸率 Hardness 710105-004150 硬度 Bottom Housing B ASTM A216 WCB >250Mpa 485-655Mpa >22% Upper Housing Requirements 技术要求 Material 材料 Refer to ASTM A216标准 Chemical Composition 化学成分 Casting Tolerance 铸造公差 (water glass) CT9 Process 工艺 Casting 铸件 In charge 责任人 Procdure&Content Jack Sam 控制过程和内容 Machining Machining process control,dimensions inspection,CMM 日期 2015/6/4 编制人 Sheldon 内部编号 20150001 info@ytm.com.cn 加工 Wujiang YT Machinery Trading Co., Ltd. Suzhou YuJi Precision Machinery Co., Ltd. 版本号 Powder Coating thickness testing report for E-Coating; 5-10 microns,all surfaces after machining applied Suzhou,P.R.China No.168,Xiangcheng Ave. Impact 冲击 Machining 加工 (unless otherwise specified) ISO2768-1 m E-Coating 电泳 3.1 material certificate needed 710105-004151 2 pcs of test bars per heat treat lot RM1012,A,XinShang Plaza, E-Coating 电泳 Powder Coating visual inspection,thickness inspection,adhesion test Jack visual inspection,thickness inspection,adhesion test Jack喷塑 Packing Sameach piece in a bubble bag,use suitable carton 包装 Documentation 质量文件 thickness testing report for Powder Coating; Photos Sam C Cr Cu Mn Mo Ni P S Si 0.3 0.5 0.3 1 0.2 0.5 0.035 0.035 0.6 Max. Min. Building 739#3,Fuyuan Load, Development Zone, Suzhou,P.R.China 3.1 material certificate; dimension report; Akzonobel,Ral-3002,100-200 microns 710105-004151 受控 2014-5-11 YTM in + f g
  • 2. 受控 32 33.3 YTM ThisdrawingremainsYTMpropertyandshouldnot beeditedorusedforproductionwithoutourwrittenallowance. Contraventionwillbeprosecutedwiththesupportofexistinglaw. 延伸率 硬度 产品重量 产品类型 抗拉 工序号 工 步 内 容 注意事项 内部编号 编制人 版本号 www.ytm.com.cn Tel.: +(86) 0512 67599580 Fax: (CN) 0512 67599581 苏州羽吉精密机械有限公司 加工过程控制文件 产品图号 产品名称 材料 版本号 机械性能 产品尺寸 屈服 Suzhou YuJi Precision Machinery 日期 粗加工 粗加工面1,孔1,孔2,孔3,孔4 Sheldon 1 20150610 粗加工面1,孔1,孔2 040 压紧压板 两定位销穿入铸造毛坯孔 C 030 装夹010 铸件上毛坯孔如果偏小,则毛坯孔需要钻铰一下, 检查是否压板问题,或者需要调整装夹工艺 卸去销2 精加工孔4 020 精加工 Trio 定位销尺寸可以根据毛坯孔实际尺寸而定 以平面A做平面基准定位 粗加工注意振刀,如果震动很厉害应该立即停止 如果振刀现象不明显,可去掉中间圆压板 卸去中间销1和压板 精加工孔,顶面 装夹 以平面B做平面基准定位 Trio - Machined Bottom Housing 20150001 中间定位销尽量不做定位用,压板主要起防振, ASTM A216 定位销钉2 定位销钉1 A 36- 0 0.0219- 0 0.02 孔3x7 孔4x3 面1 孔1x3 孔2 B B 2 + 0.05 0 0.10 20 1.20 7 030 0.10 + + 47.02 0.20 0 0.10 0 0 260 + + 0 0.03 65 + 0.50 + 42.50 0 0.03 13 + 49.5035.02 24.20 +0.20 0 C C 40±0.20 0.05 70±0.50 +0.20 R1.10 0 14 0 30.02 + 9 65 DD 定位销4 定位销3 B A A