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RAW MATERIAL 1
INSPECTION
REJECTED
ACCEPTED
FABRICATION
INSPECTION
REJECTED
BLASTING
INSPECTION
REBLAST
PRIMARY COAT
FINAL COAT
INSPECTION
REBLAST
REPAINT
RAW MATERIAL 2
INSPECTION
BANBURRY
CHEMICAL MIXING
BASE STOCK
READY STOCK
BLANK SHOP
BLANK
PREPARATION
INSPECTION
ELASTIC PROPERTY
VISCOSITY
RHEOMETRE
ABRASION
DENSITY
COLD FEED EXTRUDER
MIXING MILL
BLANK CORE TEMP
BLANK WEIGHT
CHARGING TIME
PRESS SHOP
LABELING
REINFORCEMENT
FINAL PRODUCT
INSPECTION
REJECT
ACCEPT
REWORK
PACKING &DISPATCH
HARDNESS
UT
CUTTING
WELDING
GRINDING
HARDNESS
UT
BOILER
STEAM
7.5KG/CM^
2
PRV
HANDLINING
AUTOCLAVE
FINISHED
PRODUCT
PACKING
DISPATCH
SIMPLE
SHAPE
INSPECTION
STEEL GRIT
SIEVE TEST
3 ROLL
CALENDER
DFT
DFT
COMPOUND
READY STOCK
BLANK
SHOP
PRESS
SHOP
MOULD SHOP
BLASTING
&PAINTING
FABRICATION
BOUGHT
OUT
ITEM
FINISHED
PRODUCT
PACKING DESPATCH
1-MIXING MILL
2-COLD FEED EXTRUDER
BANBURRY
HARDOX
MILD STEEL
ALUMINIUM
CAST IRON
PHASE 1
PHASE 1
PHASE 1 PHASE 2
PHASE 2
PHASE 1
PHASE 3
PHASE 2
PHASE 3
PHASE 3
DAILY MONITORING
PLANT LEVEL MONITORING
DIRECTOR LEVEL MONITORING
CHAIRMAN DASHBOARD
IOT PLATFORM
PRESS LOADING CHART
DAILY PRODUCTION
SCHEDULE
PRESS SHOP
JOB CARD
PRESS MACHINE
MOULD
SHOP
BLASTING SHOP
HEATED MOULD
TEMP <140
DEGREE CELSIUS
CURING &FINISHED PRODUCT FPIR QUALITY
PACKIN
G
&DISPA
TCH
BREAK DOWN
BLANK
SHOP
1-BLANK CORE TEMP
T=95 DEGREE
2-BLANK WEIGHT
AS PER BLANK JOB CARD
3-SOP-CP-09
CHARGING TIME<60 MIN
SOP-CP-21
CHARGING TIME<40 MIN
BLANK JOB
CARD
1-TIME<3 DAYS HARDOX
2-TIME<7 DAYS MS & AL
3-TEMP <65 DEGREE
OR CHARGING TIME
LESS THAN 30 MIN
MOULD INSPECTION REPORT
REINFORCEMENT
1-STEAM PRESSURE
2-PLATEN TEMPERATURE
3-HYDRAULIC PRESSURE
4-OIL TEMPERATURE
5-CURING TIME
6-STEAM FLOR RATE
MCC
PANEL
REBLASTING
FABRICATION
PRESS SHOP MAPPING

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tega flow.pptx

  • 1. RAW MATERIAL 1 INSPECTION REJECTED ACCEPTED FABRICATION INSPECTION REJECTED BLASTING INSPECTION REBLAST PRIMARY COAT FINAL COAT INSPECTION REBLAST REPAINT RAW MATERIAL 2 INSPECTION BANBURRY CHEMICAL MIXING BASE STOCK READY STOCK BLANK SHOP BLANK PREPARATION INSPECTION ELASTIC PROPERTY VISCOSITY RHEOMETRE ABRASION DENSITY COLD FEED EXTRUDER MIXING MILL BLANK CORE TEMP BLANK WEIGHT CHARGING TIME PRESS SHOP LABELING REINFORCEMENT FINAL PRODUCT INSPECTION REJECT ACCEPT REWORK PACKING &DISPATCH HARDNESS UT CUTTING WELDING GRINDING HARDNESS UT BOILER STEAM 7.5KG/CM^ 2 PRV HANDLINING AUTOCLAVE FINISHED PRODUCT PACKING DISPATCH SIMPLE SHAPE INSPECTION STEEL GRIT SIEVE TEST 3 ROLL CALENDER DFT DFT
  • 2. COMPOUND READY STOCK BLANK SHOP PRESS SHOP MOULD SHOP BLASTING &PAINTING FABRICATION BOUGHT OUT ITEM FINISHED PRODUCT PACKING DESPATCH 1-MIXING MILL 2-COLD FEED EXTRUDER BANBURRY HARDOX MILD STEEL ALUMINIUM CAST IRON PHASE 1 PHASE 1 PHASE 1 PHASE 2 PHASE 2 PHASE 1 PHASE 3 PHASE 2 PHASE 3 PHASE 3 DAILY MONITORING PLANT LEVEL MONITORING DIRECTOR LEVEL MONITORING CHAIRMAN DASHBOARD IOT PLATFORM
  • 3. PRESS LOADING CHART DAILY PRODUCTION SCHEDULE PRESS SHOP JOB CARD PRESS MACHINE MOULD SHOP BLASTING SHOP HEATED MOULD TEMP <140 DEGREE CELSIUS CURING &FINISHED PRODUCT FPIR QUALITY PACKIN G &DISPA TCH BREAK DOWN BLANK SHOP 1-BLANK CORE TEMP T=95 DEGREE 2-BLANK WEIGHT AS PER BLANK JOB CARD 3-SOP-CP-09 CHARGING TIME<60 MIN SOP-CP-21 CHARGING TIME<40 MIN BLANK JOB CARD 1-TIME<3 DAYS HARDOX 2-TIME<7 DAYS MS & AL 3-TEMP <65 DEGREE OR CHARGING TIME LESS THAN 30 MIN MOULD INSPECTION REPORT REINFORCEMENT 1-STEAM PRESSURE 2-PLATEN TEMPERATURE 3-HYDRAULIC PRESSURE 4-OIL TEMPERATURE 5-CURING TIME 6-STEAM FLOR RATE MCC PANEL REBLASTING FABRICATION PRESS SHOP MAPPING