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Imagine A World Without Corrosion
- Sue Wang, AnCatt
Corrosion has long
been believed as a
non-stoppable natural
force: silent but
powerful
The direct corrosion
cost trillions of dollars
annually, or 3-5% of a
country’s GDP
Worldwide
The direct corrosion
cost is 16X of total
annual major weather
related disasters
including: hurricanes, tornadoes,
tropical storms, floods, fires,
droughts, and freezes
~30% of accidents
disrupting production in
the oil & gas industry are
corrosion related
~800 corrosion related
water main breaks in the
U.S. everyday
~$3 Billion associated
annual water lost
~$4.1 Billion in electricity
waste
Golden Gate Bridge
Using environmentally
complaint zinc based
low VOC paint: hire a 50
people crew to continuously
paint the bridge everyday
Energy Production
Transportations
Energy Storages
Chemical Processing
Corrosion has been
named the No. 1
enemy of the oil and
gas industry
Marine Life
USS MISSOURI
Was the site of
the surrender
of the Empire
of Japan which
ended World
War II
Cutty Shark
The
conservation
project was
taking place to
halt the
corrosion of
the famous
ship's iron
framework
Current Anti-Corrosion
Coating Technologies
• Hexavalent Chromate (Cr6) = most effective
-highly toxic and carcinogenic
-regulations are tightening
• Zinc/zinc oxide = environmentally compliant
-still a marine pollutant
• -less effective
-limited sacrificial life
-cannot protect aluminum, etc.
-facing depletion after 2027
• Long been seeking an effective Cr6 Alternative
Current Anti-Corrosion
Coating Technologies
Cr6 leakage led to the largest
legal settlement in the U.S.
history and Hollywood films
Regulations on Cr6
• 2016: EU REACH requires all Chromic acids to Sun Set
(Authorization & Restriction)
• 2012: EPA lowered allowable Cr6 in coatings once again
• 2011: DoD Defense Federal Acquisition Regulation
Supplement to minimize Cr6
• 2007: EU End-of-Life Vehicle (ELV) prohibited Cr6
• 2006: EU RoHS prohibited Cr6 in electric & electronic
• 2006: OSHA reduce Cr6 ten-fold from 52 to 5
micrograms-per-cubic-meter
Aerospace Industry
Cr6 still widely used in
aerospace, defense, & other
high-end corrosion
protections without an
effective alternative
Dec. 2010 Washington Post
Cr6 Found in Tap Water
of Most U.S. Cities
31 of 35 surveyed cities
25 cities Cr6 content above safe
maximum
zhu
What should we use to
continue the corrosion
protections?
Zinc is Running Out
In the near future, Zinc
has been depleted
22
CORROSION HAS LONG
BEEN BELIEVED AS A
NON-STOPPABLE NATURAL
FORCE: SILENT BUT
POWERFUL
THE DIRECT CORROSION
COST TRILLIONS OF
DOLLARS ANNUALLY, 3-5%
OF A COUNTRY’S GDP
WORLDWIDE
IN THE NEAR FUTURE, ZINC
HAS BEEN DEPLETED
WHAT SHOULD WE USE TO
CONTINUE TH CORROSION
PROJECTIONS?
28
HUMANITY IS
IN A WAR
WITH
CORROSION
23
An Award-Winning
Solution (Patent Pending)
24
Inherently Conductive
Polymers (ICP) , The HOLY GRAIL
Have Been Regarded as an Exciting
Alternative to Cr6, After 35 years of
Worldwide Research Efforts
There had no successful product
25
ICP Nano VS. Micro
=
Lower Cost
+
Higher Effective
Wet Adhesion Test After
8,372 hrs of Salt Fog
-ASTM D 3359 (Tape
Adhesion): 5A (Best
possible score)
-ASTM D 4541 (Pull-Off
Adhesion): 564 psi (Very
Good According to SSPC
Good Paint Practice)
Front and back comparison of steel panels
Accelerated Corrosion Tests
1,000 hrs Front 5,000 hrs Front 8,372 hrs Front
1,000 hrs Back 5,000 hrs Back 8,372 hrs Back
CPND
coating on
the Front
with scribe
line
vs.
Acrylic
coating on
the back
without
scribe line
Provided by
KTA, an
independent
corrosion test
lab in the U.S.;
5,000 hrs is
maximum test
hour according
to ASTM
standards
Corrosion Test – Salt Fog
(ASTM B 117)
• Corrosion Test Results:
Hours Metal Blistering Rusting
Undercutt
ing (mm)
Continue
P1 13,740 CRS* 10 10- 2-7 Yes
P2 13,740 CRS* 10 10- 1-9 Yes
P3 12,740 CRS* 10 10- 1-5 Yes
P4 12,740 CRS* 10 10- 1-4 Yes
P5 8,372 CRS* 10 10- 2 (Avg.) Yes+
P5 12,740 CRS* 10 10- 2 (Avg.) Yes
P6 8,372 CRS* 10 10- 3 (Avg.) Yes+
P6 12,740 CRS* 10 10- 3 (Avg.) Yes
P9 10,740 Aluminum 10 10- 0 Yes
* CRS: Cold Roll Steel
+ This Panels where scratched off the surface corrosion product at 8,372 hrs then been put back to the salt fog chamber
for continue testing
- Discoloration was founded on this panel
World Record
13,740 hrs (2+ years)
accelerated corrosion tests, still
No rusting or blistering
Industry
Recognitions
AnCatt's environmentally
friendly anti- corrosion
coating platform can
provide unprecedented
corrosion protection for all
sorts of metals
The Magazine of the National
Society of Corrosion Engineers
(NACE), July, 2013
Industry
Recognitions
Independent corrosion tests
have shown this is a
successful conductive
polymer-based anti-
corrosion coating
technology and the first
non-chromate coating that
has out-performed
hexavalent chromate
coatings. It is also the first
heavy-metal-free heavy-
duty anti-corrosion coating
technology.
International Magazine For the
Painting & Coating Industry, PCI,
October, 2013
Market Analysis
×Toxic heavy-metals = phasing out by regulations
×Zinc = less effective + facing depletion (2027)
×Other heavy-metal free technologies = too weak
AnCatt coating holds the promises to revolutionized the anti-corrosion
coating markets.
- Chemical Informer
iBarrierTM Is The Future
for All Metal Structures
Verrazano Narrows Bridge
NY/NJ
- High performance lead based paint
- Repaint every 9-10 years
- Last repaint job estimated $40MN
for five year (1998-2003)
- Require lane closures
- Using airtight enclosures work
area and vacuum hazardous lead-
based paint chips
- A follow up 3-year clean and repaint
job cost $32 million, total $72MN
- complete in 2008, total 10 years
-Next repaint job received lowest bid
of $235,728,000 on June 28, 2012
- How much can 6X longevity Save?
Verrazano Narrows Bridge
NY/NJ
- High performance lead based paint
- Repaint every 9-10 years
- Last repaint job estimated $40MN
for five year (1998-2003)
- Require lane closures
- Using airtight enclosures work
area and vacuum hazardous lead-
based paint chips
- A follow up 3-year clean and repaint
job cost $32 million, total $72MN
- complete in 2008, total 10 years
-Next repaint job received lowest bid
of $235,728,000 on June 28, 2012
- How much can a coating that last
6X longer Save?
Interest Rate 0% 3.2% (inflation)
60 Year Savings $1.4 Billion $4.5 Billion
Annual Savings $23 Million $75 Million
- Federal Highway Trust
Fund Went Bankrupted
in 2014
- Still 61,000
structurally deficit
dangerous bridge need
to be repaired
- The U.S.
Infrastructure funding
gap expects to grow
into $3.6 trillion by
2020
Infrastructure Funding
Crisis
Photo: The Arlington Memorial
Bridge, Washington, D.C.
June 2015
A Traditional
2 to 3 Layer System
Manufactured and Applied in the
Traditional Ways: Spray, Brush, Roller, etc.
Value Proposition
Protective coating reaching new heights in sustainability
and performance
- Industrialcoatingworld.com
6X Longevity
Less than ½ thickness
Heavy-Metal Free
Self-Healing
Surface Tolerant
Green . Reliability . Fuel Efficiency . Cost Reduction
Market Size - $30B
Target Markets: Oil/Gas/Energy/Power, Aerospace, Automobile,
Industrial/machinaries, Marine, Infrastructures, Defense
Market Growth Rate: 4.5%
Competition: None (No current technology is capable to compete)
Award to move high impact breakthrough beyond incremental
change & make an impact at a system-wide level
AnCatt founder having breakfast
with Astronaut Cady Coleman at
the Kennedy Space Center while
receiving the LAUNCH Award,
January, 2015
Globally, 1 Ton of Steel
Turning into Rust,
Every 90 Second
The Energy Used to
Make 1 Ton of Steel
Can Power Avg. U.S. Household
For 3 Months
To Produce One Ton of Steel
Will Emit 1.8 Ton of CO2, Therefore
To Produce Replacement for Corroded Steels
Emit 748 Million Ton of CO2 Annually
Painting Bridges Caused Traffic Congestions,
Emit 80.3 Million Tone of CO2, Annually
Concrete Production is the No. 1 Source for
CO2 Emission, Steel Rebar Corrosion is the
No. 1 Cause for Concrete Failures
Imagine a World without Corrosion
- A much safer place where everything last much longer
With the Miracle of
iBarrierTM Technology
The best anti-corrosion coating ever been made
With the Miracle of
iBarrierTM Technology
The best anti-corrosion coating ever been made
Thank You!
2000 Nobel Chemistry Award-Winning
Material
46
Conductive Polymers Applications
- Anti-Corrosion Coating / Sealant
- Conductive Ink / Toner / Adhesives
- Conductive Fiber / Cloth
- Electromagnetic Interference Shielding
- Electrostatic Dissipation Coating
- Sensors / Bio Sensors
- Batteries
- Etc.
?
AnCatt Inc.
Web: www.ancatt.com
Email: ac_info@ancatt.com
Phone: (302)533-6533
Newark, DE, 19711
The future of
Anti-Corrosion Coatings

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AnCatt Conductive Polymer NanoDispersion and Anti-Corrosion Coating Technology Investor Deck

  • 1. Imagine A World Without Corrosion - Sue Wang, AnCatt
  • 2. Corrosion has long been believed as a non-stoppable natural force: silent but powerful
  • 3. The direct corrosion cost trillions of dollars annually, or 3-5% of a country’s GDP Worldwide
  • 4. The direct corrosion cost is 16X of total annual major weather related disasters including: hurricanes, tornadoes, tropical storms, floods, fires, droughts, and freezes
  • 5. ~30% of accidents disrupting production in the oil & gas industry are corrosion related
  • 6. ~800 corrosion related water main breaks in the U.S. everyday ~$3 Billion associated annual water lost ~$4.1 Billion in electricity waste
  • 7. Golden Gate Bridge Using environmentally complaint zinc based low VOC paint: hire a 50 people crew to continuously paint the bridge everyday
  • 11. Chemical Processing Corrosion has been named the No. 1 enemy of the oil and gas industry
  • 13. USS MISSOURI Was the site of the surrender of the Empire of Japan which ended World War II
  • 14. Cutty Shark The conservation project was taking place to halt the corrosion of the famous ship's iron framework
  • 15. Current Anti-Corrosion Coating Technologies • Hexavalent Chromate (Cr6) = most effective -highly toxic and carcinogenic -regulations are tightening • Zinc/zinc oxide = environmentally compliant -still a marine pollutant • -less effective -limited sacrificial life -cannot protect aluminum, etc. -facing depletion after 2027 • Long been seeking an effective Cr6 Alternative
  • 16. Current Anti-Corrosion Coating Technologies Cr6 leakage led to the largest legal settlement in the U.S. history and Hollywood films
  • 17. Regulations on Cr6 • 2016: EU REACH requires all Chromic acids to Sun Set (Authorization & Restriction) • 2012: EPA lowered allowable Cr6 in coatings once again • 2011: DoD Defense Federal Acquisition Regulation Supplement to minimize Cr6 • 2007: EU End-of-Life Vehicle (ELV) prohibited Cr6 • 2006: EU RoHS prohibited Cr6 in electric & electronic • 2006: OSHA reduce Cr6 ten-fold from 52 to 5 micrograms-per-cubic-meter
  • 18. Aerospace Industry Cr6 still widely used in aerospace, defense, & other high-end corrosion protections without an effective alternative
  • 19. Dec. 2010 Washington Post Cr6 Found in Tap Water of Most U.S. Cities 31 of 35 surveyed cities 25 cities Cr6 content above safe maximum
  • 20. zhu What should we use to continue the corrosion protections? Zinc is Running Out
  • 21. In the near future, Zinc has been depleted
  • 22. 22 CORROSION HAS LONG BEEN BELIEVED AS A NON-STOPPABLE NATURAL FORCE: SILENT BUT POWERFUL THE DIRECT CORROSION COST TRILLIONS OF DOLLARS ANNUALLY, 3-5% OF A COUNTRY’S GDP WORLDWIDE IN THE NEAR FUTURE, ZINC HAS BEEN DEPLETED WHAT SHOULD WE USE TO CONTINUE TH CORROSION PROJECTIONS? 28 HUMANITY IS IN A WAR WITH CORROSION
  • 24. 24 Inherently Conductive Polymers (ICP) , The HOLY GRAIL Have Been Regarded as an Exciting Alternative to Cr6, After 35 years of Worldwide Research Efforts There had no successful product
  • 25. 25 ICP Nano VS. Micro = Lower Cost + Higher Effective
  • 26. Wet Adhesion Test After 8,372 hrs of Salt Fog -ASTM D 3359 (Tape Adhesion): 5A (Best possible score) -ASTM D 4541 (Pull-Off Adhesion): 564 psi (Very Good According to SSPC Good Paint Practice)
  • 27. Front and back comparison of steel panels Accelerated Corrosion Tests 1,000 hrs Front 5,000 hrs Front 8,372 hrs Front 1,000 hrs Back 5,000 hrs Back 8,372 hrs Back CPND coating on the Front with scribe line vs. Acrylic coating on the back without scribe line Provided by KTA, an independent corrosion test lab in the U.S.; 5,000 hrs is maximum test hour according to ASTM standards
  • 28. Corrosion Test – Salt Fog (ASTM B 117) • Corrosion Test Results: Hours Metal Blistering Rusting Undercutt ing (mm) Continue P1 13,740 CRS* 10 10- 2-7 Yes P2 13,740 CRS* 10 10- 1-9 Yes P3 12,740 CRS* 10 10- 1-5 Yes P4 12,740 CRS* 10 10- 1-4 Yes P5 8,372 CRS* 10 10- 2 (Avg.) Yes+ P5 12,740 CRS* 10 10- 2 (Avg.) Yes P6 8,372 CRS* 10 10- 3 (Avg.) Yes+ P6 12,740 CRS* 10 10- 3 (Avg.) Yes P9 10,740 Aluminum 10 10- 0 Yes * CRS: Cold Roll Steel + This Panels where scratched off the surface corrosion product at 8,372 hrs then been put back to the salt fog chamber for continue testing - Discoloration was founded on this panel
  • 29. World Record 13,740 hrs (2+ years) accelerated corrosion tests, still No rusting or blistering
  • 30. Industry Recognitions AnCatt's environmentally friendly anti- corrosion coating platform can provide unprecedented corrosion protection for all sorts of metals The Magazine of the National Society of Corrosion Engineers (NACE), July, 2013
  • 31. Industry Recognitions Independent corrosion tests have shown this is a successful conductive polymer-based anti- corrosion coating technology and the first non-chromate coating that has out-performed hexavalent chromate coatings. It is also the first heavy-metal-free heavy- duty anti-corrosion coating technology. International Magazine For the Painting & Coating Industry, PCI, October, 2013
  • 32. Market Analysis ×Toxic heavy-metals = phasing out by regulations ×Zinc = less effective + facing depletion (2027) ×Other heavy-metal free technologies = too weak AnCatt coating holds the promises to revolutionized the anti-corrosion coating markets. - Chemical Informer iBarrierTM Is The Future for All Metal Structures
  • 33. Verrazano Narrows Bridge NY/NJ - High performance lead based paint - Repaint every 9-10 years - Last repaint job estimated $40MN for five year (1998-2003) - Require lane closures - Using airtight enclosures work area and vacuum hazardous lead- based paint chips - A follow up 3-year clean and repaint job cost $32 million, total $72MN - complete in 2008, total 10 years -Next repaint job received lowest bid of $235,728,000 on June 28, 2012 - How much can 6X longevity Save?
  • 34. Verrazano Narrows Bridge NY/NJ - High performance lead based paint - Repaint every 9-10 years - Last repaint job estimated $40MN for five year (1998-2003) - Require lane closures - Using airtight enclosures work area and vacuum hazardous lead- based paint chips - A follow up 3-year clean and repaint job cost $32 million, total $72MN - complete in 2008, total 10 years -Next repaint job received lowest bid of $235,728,000 on June 28, 2012 - How much can a coating that last 6X longer Save? Interest Rate 0% 3.2% (inflation) 60 Year Savings $1.4 Billion $4.5 Billion Annual Savings $23 Million $75 Million
  • 35. - Federal Highway Trust Fund Went Bankrupted in 2014 - Still 61,000 structurally deficit dangerous bridge need to be repaired - The U.S. Infrastructure funding gap expects to grow into $3.6 trillion by 2020 Infrastructure Funding Crisis Photo: The Arlington Memorial Bridge, Washington, D.C. June 2015
  • 36. A Traditional 2 to 3 Layer System Manufactured and Applied in the Traditional Ways: Spray, Brush, Roller, etc.
  • 37. Value Proposition Protective coating reaching new heights in sustainability and performance - Industrialcoatingworld.com 6X Longevity Less than ½ thickness Heavy-Metal Free Self-Healing Surface Tolerant Green . Reliability . Fuel Efficiency . Cost Reduction
  • 38. Market Size - $30B Target Markets: Oil/Gas/Energy/Power, Aerospace, Automobile, Industrial/machinaries, Marine, Infrastructures, Defense Market Growth Rate: 4.5% Competition: None (No current technology is capable to compete)
  • 39. Award to move high impact breakthrough beyond incremental change & make an impact at a system-wide level AnCatt founder having breakfast with Astronaut Cady Coleman at the Kennedy Space Center while receiving the LAUNCH Award, January, 2015
  • 40. Globally, 1 Ton of Steel Turning into Rust, Every 90 Second The Energy Used to Make 1 Ton of Steel Can Power Avg. U.S. Household For 3 Months
  • 41. To Produce One Ton of Steel Will Emit 1.8 Ton of CO2, Therefore To Produce Replacement for Corroded Steels Emit 748 Million Ton of CO2 Annually Painting Bridges Caused Traffic Congestions, Emit 80.3 Million Tone of CO2, Annually Concrete Production is the No. 1 Source for CO2 Emission, Steel Rebar Corrosion is the No. 1 Cause for Concrete Failures
  • 42. Imagine a World without Corrosion - A much safer place where everything last much longer
  • 43. With the Miracle of iBarrierTM Technology The best anti-corrosion coating ever been made
  • 44. With the Miracle of iBarrierTM Technology The best anti-corrosion coating ever been made
  • 46. 2000 Nobel Chemistry Award-Winning Material 46 Conductive Polymers Applications - Anti-Corrosion Coating / Sealant - Conductive Ink / Toner / Adhesives - Conductive Fiber / Cloth - Electromagnetic Interference Shielding - Electrostatic Dissipation Coating - Sensors / Bio Sensors - Batteries - Etc.
  • 47. ? AnCatt Inc. Web: www.ancatt.com Email: ac_info@ancatt.com Phone: (302)533-6533 Newark, DE, 19711 The future of Anti-Corrosion Coatings

Notes de l'éditeur

  1. DOD QUOTE
  2. Who are you? * We are an American Chemical Society Green Chemistry and Engineering Business Plan and Techconnect National Innovation Award winning start-up. We are also the recent winner of the most promising energy and clean tech company award from the RICE Alliance. Our company is founded by Mr. Jianguo Wang in his own basement and garage after retiring. Mr. Jianguo Wang received his undergraduate and graduate degree in chemistry (a 9 year program) from the Peking University in China. Mr. Wang has several decades of industry experiences and two national award-winning technologies that are still in production today.
  3. After he retired, Jianguo Wang started to work on product engineering. Rigorous research work combined with some serendipitous experiments led to the success of making conductive polymer nano-dispersions in early 2009. Then he mixed the nano dispersion into his novel coating formulations. Surprisingly, he cannot take the testing panels out of the salt fog chamber ever since. We were excited, when the heavy-metal free anti-corrosion coating passed 2,000 hours of salt fog test and still intact, which equivalent to the performance of best zinc rich coatings on the market.