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A
      PRESENTATION
          ON
SUPPLY CHAIN MANAGEMENT




               By: Swapnil Lazarus
AMUL
   Type -         Cooperative

   Industry -     Dairy

   Founded -      1946

   Key people -   Dr. Verghese kurien

   Revenue -      $ 2.15 billions (2010-2011)

   Employee -     Marketing arm: 735

                   Milk producers: 3.03 million
KEY FACTS

   AMUL means priceless in Sanskrit “Amoolya”

   Brand name managed by an apex cooperation organization –GCMMF

   World’s biggest vegetarian cheese brand

   World’s largest pouched milk brand

   Largest food brand in India

   Spurred the white revolution in India

   Accreditation with 9001 and HACCP certification by QAS, Australia.
GCMMF: AN OVERVIEW

   Members
       13 district cooperative milk producers Union


   No. of Producer Members
       3.03 million


   No. of Village Societies
       15,712


   Total Milk handling capacity
       13.67 million liters per day
CONT…
   Milk collection (Total - 2010-11): 3.45 billion liters.

   Milk collection (Daily Average 2010-11): 9.2 million liters

   Milk Drying Capacity: 647 Mts. per day

   Cattle feed manufacturing Capacity: 3690 Mts. per day

   Sales turnover(2010-11): Rs 9774 Crores
Area Covered

o During the year 2010-11, 1000 new Amul Parlors have been
 added, taking the total strength to 6000


o We have already started 30 super distributors across 8 states,
  covering 520 smaller towns. In the year 2011-12, we plan to
  increase the number of super distributors to 150 and cover as
  many as 3000 small towns.
AMUL PRODUCT’S DIVERSIFICATION




Dairy
•   Cheese Products
•   Bread Spreads            Non-Dairy
•   Milk Drinks & Desserts
                             • Instant Food
•   Fresh Milk
                             • Snacks
                             • Veg. Oils
PRODUCTS

   Bread Spreads

   Milk Drinks

   Powder Milk

   Fresh Milk

   Cheese

   For Cooking

   Chocolate
MARKET SHARE
PRODUCT SHARE

 Amul   butter - 86%

 Ice   cream - 36%

 Chocolate   - 10%

 Ghee    - 20%

 Skimmed    milk powder - 40%
LOGISTICS
I.        Logistics in collection –

         9.2 million liters of milk per day
         From about 15.712 separate village cooperative societies.
         Approximately 3.03 million milk producing member.

II.       Logistic in coordination of –

         Storing the milk.
         Processing the milk.
         Distributing the milk.
CONT….

III.       Supplier logistics –

        Weighing the milk.
        Determining of fat content.
        Calculation of the purchase price.
AMUL PATTERN

A three tier cooperative structure:

 Dairy   cooperative society at village level

 Milk   union at district level

 Milk   federation at state level
VILLAGE DAIRY COOPERATIVE SOCIETY (VDCS)

 Collection   of surplus milk & payment based on quality &
  quantity.

 Providing    support services to the members.

 Selling   liquid milk for local consumers of the village.

 Supplying    milk to the District Milk Union
DISTRICT COOPERATIVE MILK PRODUCERS’ UNION
(MILK UNION)

 Procurement      of milk from the Village Dairy Societies of
  the District.

 Arranging transportation of raw milk from the VDCS to the
  Milk Union.

 Providing   input services to the producers.

 Conducting      training on Cooperative development
STATE COOPERATIVE MILK FEDERATION (FEDERATION)

 Marketing of milk & milk products
 Establish distribution network

 Arranging transportation from the Milk Unions to the market.

 Creating & maintaining a brand

 Providing Technical Inputs, management support & advisory services.

 Decide on the products to be manufactured at various Milk Unions
  (product-mix)
 Conduct long-term Milk Production, Procurement, Processing &
  Marketing Planning
 Conflict Resolution & keeping the entire structure intact
DISTRIBUTION PROCESS

Company
                  Dealer Franchisee
Wholesaler

Retailer

Shopkeeper

Consumers
COLD STORAGE NETWORK

 Chillers   in proximity of villages

 Prompt transport to district facilities for further dispatch to
  consumers/ processing units.

 Chilled   trucks to transport processed products

 Delivery    to local chillers by insulated rail tankers and chilled
  trucks.

 Refrigerators  and freezers with retailers and departmental stores
  to retain freshness.
DISTRIBUTION

   GCMMF coordinated with various unions to get a regular supply of milk
    and dairy products.

   The processed milk and dairy products were procured from district dairy
    unions and distributed through third party distributors.

   To ensure quality and timely deliveries, GCMMF and the district unions
    had several mechanisms in place.

   The unions monitored the supplies of milk and the distribution of
    finished products.
DIRECT RETAILING
 Amul   has recently entered into direct retailing through
 "Amul Utterly Delicious" parlors created in major
 cities.

 Amul has plans to create a large chain of such outlets
 to be managed by franchisees throughout the country.

 More   than 2000 parlor with a turnover of 200 crore.
MISSION 2020
Very ambitious future plan –

   Turnover of 27000 crore.(three fold increase in the group turn
    over.)

   Milk production 33.1 million liter/day.

   Milk drying capacity 200 mt/day
THANK YOU………..

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Amul scm

  • 1. A PRESENTATION ON SUPPLY CHAIN MANAGEMENT By: Swapnil Lazarus
  • 2. AMUL  Type - Cooperative  Industry - Dairy  Founded - 1946  Key people - Dr. Verghese kurien  Revenue - $ 2.15 billions (2010-2011)  Employee - Marketing arm: 735 Milk producers: 3.03 million
  • 3. KEY FACTS  AMUL means priceless in Sanskrit “Amoolya”  Brand name managed by an apex cooperation organization –GCMMF  World’s biggest vegetarian cheese brand  World’s largest pouched milk brand  Largest food brand in India  Spurred the white revolution in India  Accreditation with 9001 and HACCP certification by QAS, Australia.
  • 4. GCMMF: AN OVERVIEW  Members  13 district cooperative milk producers Union  No. of Producer Members  3.03 million  No. of Village Societies  15,712  Total Milk handling capacity  13.67 million liters per day
  • 5. CONT…  Milk collection (Total - 2010-11): 3.45 billion liters.  Milk collection (Daily Average 2010-11): 9.2 million liters  Milk Drying Capacity: 647 Mts. per day  Cattle feed manufacturing Capacity: 3690 Mts. per day  Sales turnover(2010-11): Rs 9774 Crores
  • 6. Area Covered o During the year 2010-11, 1000 new Amul Parlors have been added, taking the total strength to 6000 o We have already started 30 super distributors across 8 states, covering 520 smaller towns. In the year 2011-12, we plan to increase the number of super distributors to 150 and cover as many as 3000 small towns.
  • 7. AMUL PRODUCT’S DIVERSIFICATION Dairy • Cheese Products • Bread Spreads Non-Dairy • Milk Drinks & Desserts • Instant Food • Fresh Milk • Snacks • Veg. Oils
  • 8. PRODUCTS  Bread Spreads  Milk Drinks  Powder Milk  Fresh Milk  Cheese  For Cooking  Chocolate
  • 10. PRODUCT SHARE  Amul butter - 86%  Ice cream - 36%  Chocolate - 10%  Ghee - 20%  Skimmed milk powder - 40%
  • 11. LOGISTICS I. Logistics in collection –  9.2 million liters of milk per day  From about 15.712 separate village cooperative societies.  Approximately 3.03 million milk producing member. II. Logistic in coordination of –  Storing the milk.  Processing the milk.  Distributing the milk.
  • 12. CONT…. III. Supplier logistics –  Weighing the milk.  Determining of fat content.  Calculation of the purchase price.
  • 13. AMUL PATTERN A three tier cooperative structure:  Dairy cooperative society at village level  Milk union at district level  Milk federation at state level
  • 14. VILLAGE DAIRY COOPERATIVE SOCIETY (VDCS)  Collection of surplus milk & payment based on quality & quantity.  Providing support services to the members.  Selling liquid milk for local consumers of the village.  Supplying milk to the District Milk Union
  • 15. DISTRICT COOPERATIVE MILK PRODUCERS’ UNION (MILK UNION)  Procurement of milk from the Village Dairy Societies of the District.  Arranging transportation of raw milk from the VDCS to the Milk Union.  Providing input services to the producers.  Conducting training on Cooperative development
  • 16. STATE COOPERATIVE MILK FEDERATION (FEDERATION)  Marketing of milk & milk products  Establish distribution network  Arranging transportation from the Milk Unions to the market.  Creating & maintaining a brand  Providing Technical Inputs, management support & advisory services.  Decide on the products to be manufactured at various Milk Unions (product-mix)  Conduct long-term Milk Production, Procurement, Processing & Marketing Planning  Conflict Resolution & keeping the entire structure intact
  • 17. DISTRIBUTION PROCESS Company Dealer Franchisee Wholesaler Retailer Shopkeeper Consumers
  • 18. COLD STORAGE NETWORK  Chillers in proximity of villages  Prompt transport to district facilities for further dispatch to consumers/ processing units.  Chilled trucks to transport processed products  Delivery to local chillers by insulated rail tankers and chilled trucks.  Refrigerators and freezers with retailers and departmental stores to retain freshness.
  • 19. DISTRIBUTION  GCMMF coordinated with various unions to get a regular supply of milk and dairy products.  The processed milk and dairy products were procured from district dairy unions and distributed through third party distributors.  To ensure quality and timely deliveries, GCMMF and the district unions had several mechanisms in place.  The unions monitored the supplies of milk and the distribution of finished products.
  • 20. DIRECT RETAILING  Amul has recently entered into direct retailing through "Amul Utterly Delicious" parlors created in major cities.  Amul has plans to create a large chain of such outlets to be managed by franchisees throughout the country.  More than 2000 parlor with a turnover of 200 crore.
  • 21. MISSION 2020 Very ambitious future plan –  Turnover of 27000 crore.(three fold increase in the group turn over.)  Milk production 33.1 million liter/day.  Milk drying capacity 200 mt/day