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Industrial Symbiosis on the
    Island of Händelö

          Michael Martin
 Environmental Technology and Management
            Linköping University
Overview

•   Händelö
•   Industrial Symbiosis (Händelö-Norrköping)
•   Bioenergy Complex
•   Are there benefits?
•   What if it was a fossil system?
•   It can be better!
•   Future Work




                                                2   2
Händelö




          3   3
Industrial Symbiosis on Händelö

Exchanges of:
  –   Industrial By-products
  –   Agricultural By-products
  –   Waste (?)
  –   Energy
  –   Fuels
  –   Water
Many companies




                                  4   4
Industrial Symbiosis (Norrköping-Händelö)

          Vehicle gas

                                                 Norrköpings                                   sludge
      Colmec                                      kommun                                                            Graphic            cardboard
                                                                                                                   Packaging                             IL
  tyres




                                                                                Vehiclegas
                              District heating

                                                   Hh-waste
                                                                                                                                                      Recycling

                                                                       Biogas




                                                                                                                   reject
     Göran Årsjö




                                                                                                                            sludge
    Däckstommar
                                                                                                                                                    newspaper
    rubber
                                                                                              ashes                                  sludge
   Seed cake
                                                                                      biofuel                                                          Holmen
                                                   E.ON                                                      Econova
   Biodiesel                                                                                                                         Fibre sludge       Paper
                                                                                             waste
  production?                                                                                                                                       newspaper
                                                               steam




                                                                                Paper, glue
glycerin
                                                                                                            Cleanaway                                 Tidnings-
                                                                                                                                     PET
      Svensk                                                                                                                                            Retur
                                                       Agroetanol
      Biogas                stillage                                                                              PET-bottles

                                                                                                                                               Rosti-
          biofertilizer




                                                                                                     Wood chips
                                                              wheat                                               Returpack                   primpac
                          Agriculture                                                Forestry                                                                     Wood
                                                                                                                                                                  chips
Clusters



                 Norrköping




 PET & Paper                  Forest/Paper
 Recycling
                  Heat and Power


                                        6    6
               Bioenergy
What’s unique about
    Händelö?

     BIOENERGY
     Let’s take a look…
E.ON, 2011
25 times more
Scenario 3   biogas than default!




                                     11
                        Svensk Biogas, 2011
Svensk Biogas, 2011
Wood Chips

                          E.ON
                          E.ON



  Agroetanol
Agroetanol                                               Norrköping
                    Ethanol




                          Svensk
           Fertilizer     Biogas
                                                Biogas

                                                                      13
Bioenergy on Händelö

• 210 Million Liters of Ethanol/year
   – For low blending in Sweden (5% ethanol in gasoline)
• 500,000 Nm3 Biomethane
• 27,000 Tonnes Waste from Norrköping
• Heat and Electricity to Norrköping

World leading grain based ethanol producer




                                                           14
Again…
So what is unique about
      Händelö?
Renewable Energy System

• CHP-Based on Renewable Fuel
• Heat and Electricity come from burning forest
  industry wastes and municipal wastes

Other important aspects for system:
• Electricity from Swedish average system
• Biogas system receives “hot” product
• Cereals primarily from region



                                                  16
Leads to many benefits…
Integrated Case: Ethanol and
Biogas
• Changes and effects to the system based on one
  by-product exchange
• Impacts from increasing by-product exchange
• Learn about modeling industrial symbiosis and
  quantifying benefits




                                                   18
Existing Scenario




                    19
Default Scenario




                   20
CO2 Emissions (Tonnes/year)

                             65 500
 CO2-eq Emissions (Tonnes)


                             65 000

                             64 500

                             64 000

                             63 500

                             63 000

                             62 500

                             62 000

                             61 500

                             61 000
                                      Default   Existing


                                                           21
Not only CO2!
Resource Consumption
Cereal inputs (kg)
                         169 500 000,00

                         169 000 000,00

                         168 500 000,00
Inputs of Cereals (kg)




                         168 000 000,00

                         167 500 000,00

                         167 000 000,00

                         166 500 000,00

                         166 000 000,00

                         165 500 000,00
                                          Default Scenario   Existing Scenario
                                                                                 23
Energy System
 is Important!
What if there were a different
energy system?



  Coal                       Electricity
   or
 Natural                         Heat
  Gas




                                           25
Electricity
                                    40,00%

                                    35,00%
 Increase in CO2-eq emissions (%)



                                    30,00%

                                    25,00%

                                    20,00%

                                    15,00%

                                    10,00%

                                    5,00%

                                    0,00%
                                             Coal   Natural Gas


                                                                  26
Process Heat
 Increase in CO2-eq emissions (%)   120,00%


                                    100,00%


                                    80,00%


                                    60,00%


                                    40,00%


                                    20,00%


                                     0,00%
                                              Coal   Natural Gas


                                                                   27
Industrial Symbiosis
         &
      Biofuels
IS & Biofuels

• Introduction of Bioenergy Systems = Beneficial
• Many material and by-product exchanges
  possible
• Biogas can be added to systems easily to
  upgrade wastes/by-products
• Biofuel efficiency (energy & materials) can be
  optimized by integration
• NO SUCH THING AS WASTES!




                                                   29
It can be better!
More synergies/exchanges

•   Replace fossil fuels with biofuels
•   Pipelines-Reduced Transport
•   Process optimization
•   Increase type and amount substrates
•   Introduce a biodiesel plant…




                                          31
Future Applications of Research
• What happens both economically and
  environmentally?
• How can “benefits” and “impacts” be quantified
  using the Renewable Energy Directive (RED)
  guidelines?
• What implications does the RED have for
  industrial symbiosis?
• How can introduing biogas to the system
  upgrade/upcycle materials and wastes?



                                                   33
Thank You
michael.martin@liu.se

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Michel Martin

  • 1. Industrial Symbiosis on the Island of Händelö Michael Martin Environmental Technology and Management Linköping University
  • 2. Overview • Händelö • Industrial Symbiosis (Händelö-Norrköping) • Bioenergy Complex • Are there benefits? • What if it was a fossil system? • It can be better! • Future Work 2 2
  • 3. Händelö 3 3
  • 4. Industrial Symbiosis on Händelö Exchanges of: – Industrial By-products – Agricultural By-products – Waste (?) – Energy – Fuels – Water Many companies 4 4
  • 5. Industrial Symbiosis (Norrköping-Händelö) Vehicle gas Norrköpings sludge Colmec kommun Graphic cardboard Packaging IL tyres Vehiclegas District heating Hh-waste Recycling Biogas reject Göran Årsjö sludge Däckstommar newspaper rubber ashes sludge Seed cake biofuel Holmen E.ON Econova Biodiesel Fibre sludge Paper waste production? newspaper steam Paper, glue glycerin Cleanaway Tidnings- PET Svensk Retur Agroetanol Biogas stillage PET-bottles Rosti- biofertilizer Wood chips wheat Returpack primpac Agriculture Forestry Wood chips
  • 6. Clusters Norrköping PET & Paper Forest/Paper Recycling Heat and Power 6 6 Bioenergy
  • 7. What’s unique about Händelö? BIOENERGY Let’s take a look…
  • 9.
  • 10.
  • 11. 25 times more Scenario 3 biogas than default! 11 Svensk Biogas, 2011
  • 13. Wood Chips E.ON E.ON Agroetanol Agroetanol Norrköping Ethanol Svensk Fertilizer Biogas Biogas 13
  • 14. Bioenergy on Händelö • 210 Million Liters of Ethanol/year – For low blending in Sweden (5% ethanol in gasoline) • 500,000 Nm3 Biomethane • 27,000 Tonnes Waste from Norrköping • Heat and Electricity to Norrköping World leading grain based ethanol producer 14
  • 15. Again… So what is unique about Händelö?
  • 16. Renewable Energy System • CHP-Based on Renewable Fuel • Heat and Electricity come from burning forest industry wastes and municipal wastes Other important aspects for system: • Electricity from Swedish average system • Biogas system receives “hot” product • Cereals primarily from region 16
  • 17. Leads to many benefits…
  • 18. Integrated Case: Ethanol and Biogas • Changes and effects to the system based on one by-product exchange • Impacts from increasing by-product exchange • Learn about modeling industrial symbiosis and quantifying benefits 18
  • 21. CO2 Emissions (Tonnes/year) 65 500 CO2-eq Emissions (Tonnes) 65 000 64 500 64 000 63 500 63 000 62 500 62 000 61 500 61 000 Default Existing 21
  • 23. Resource Consumption Cereal inputs (kg) 169 500 000,00 169 000 000,00 168 500 000,00 Inputs of Cereals (kg) 168 000 000,00 167 500 000,00 167 000 000,00 166 500 000,00 166 000 000,00 165 500 000,00 Default Scenario Existing Scenario 23
  • 24. Energy System is Important!
  • 25. What if there were a different energy system? Coal Electricity or Natural Heat Gas 25
  • 26. Electricity 40,00% 35,00% Increase in CO2-eq emissions (%) 30,00% 25,00% 20,00% 15,00% 10,00% 5,00% 0,00% Coal Natural Gas 26
  • 27. Process Heat Increase in CO2-eq emissions (%) 120,00% 100,00% 80,00% 60,00% 40,00% 20,00% 0,00% Coal Natural Gas 27
  • 28. Industrial Symbiosis & Biofuels
  • 29. IS & Biofuels • Introduction of Bioenergy Systems = Beneficial • Many material and by-product exchanges possible • Biogas can be added to systems easily to upgrade wastes/by-products • Biofuel efficiency (energy & materials) can be optimized by integration • NO SUCH THING AS WASTES! 29
  • 30. It can be better!
  • 31. More synergies/exchanges • Replace fossil fuels with biofuels • Pipelines-Reduced Transport • Process optimization • Increase type and amount substrates • Introduce a biodiesel plant… 31
  • 32.
  • 33. Future Applications of Research • What happens both economically and environmentally? • How can “benefits” and “impacts” be quantified using the Renewable Energy Directive (RED) guidelines? • What implications does the RED have for industrial symbiosis? • How can introduing biogas to the system upgrade/upcycle materials and wastes? 33