An example of how eco|Driver analytics, an advanced push intelligence platform, can be utilised to give prescriptive analytics in order to ensure that the compressed air system is maintained and operated at optimal efficiency

1. www.trcontrolsolutions.co.uk info@trcontrolsolutions.com +44 (0) 1932 242 444
www.trcontrolsolutions.co.uk info@trcontrolsolutions.com +44 (0) 1932 242 444
analytics
Reducing running costs of compressed air systems with

2. www.trcontrolsolutions.co.uk info@trcontrolsolutions.com +44 (0) 1932 242 444
Example application: analytics
Factors effecting efficiency
• Leakage
• Non-optimised control regime
• Machine condition
• Inlet filter differential pressure
• Humidity
• Dust in inlet air filter
Background
For this example we are looking at an eco|Driver® analytics deployment on a compressed air system. Compressed air
systems account for 10% of all industrial electricity consumption. eco|Driver® analytics provides users with information
which is required to keep a compressed air systems operating at maximum efficiency.

3. www.trcontrolsolutions.co.uk info@trcontrolsolutions.com +44 (0) 1932 242 444
Additional Variables; Humidity, Barometric pressure, Inlet filter diff. pressure, Ambient temp, Vent controller output,
Capacity controller output, Machine vibration
Scope
Specific Energy = kWh / kg of compressed air
Overview
The image below shows the specific energy of a compressed air system being monitored in ‘real time’. Electricity and
mass flow data is captured by an advanced IIoT logger / gateway. Additional variables are recorded to normalise the
specific energy value and also to provide an indication of the mechanical condition of the compressors.
Example application: analytics

4. www.trcontrolsolutions.co.uk info@trcontrolsolutions.com +44 (0) 1932 242 444
Example application: analytics

5. www.trcontrolsolutions.co.uk info@trcontrolsolutions.com +44 (0) 1932 242 444
Benefits
 KPI unveiled in real-time
 Reduce down-time
 Real-time alerting
 User configurable metrics
 ‘Prescriptive Analytics’ (i.e. advice)
 Benchmark performance
 Record reasons for significant deviations
 Optimise maintenance
Example application: analytics
Typical savings 10-20%*
*Based on TR Control Solutions case studies and Carbon Trusts report on energy efficient compressed air systems