Electrical_Designer_10_11_2015

Thomas P. Rallis
Manufacturing Technology & Engineering P.O. Box 2022, Elmira Heights, NY 14903
Cell: 607-742-2586,E-mail: trallis.tomrallis@gmail.com
PROFESSIOANL OBJECTIVE: Electrical Designer
Preferred Functions Include:
Associate Industrial Engineer, Manufacturing Engineer, Process Engineer, Project Management
SUMMARY
Extensive experience in Manufacturing Technology & Engineering. Career includes, Health Care, Fossil, Nuclear, Industrial plant
layout, demolition drawings, material-take off, cable and conduit schedules, conduit layout, power distribution and motor data sheets,
one-line diagrams, point to point connection diagrams, sizing of relay junction boxes, equipment arrangement layouts, and reflected
ceiling plans.
Design, developed, cable trays, cable tray layouts, using metric scale both in meters and millimeters. International travel to Osaka, Japan
for field measurements, tray layouts, design reviews, and project meetings.
Back fit, field engineering and site support, field walk-downs, plant change modifications, drew documentation, research and reviewed,
for environmental, qualification, of equipment. Developed primary design for the upgrade in facilities such as reactor containment
buildings, pump rooms, and generation units, fire protection, control panels, and safety programs.
Design drafted process and instrumentation diagrams, process flow diagrams, piping isometrics, equipment arrangement and site
planning drawings.
Design, installation,, maintenance, develop floor plans, working drawings, and construct project. Ensure structure and facilities are in
accordance to Americans with Disabilities Act, Accessibility Guidelines; Housing Standards for the Handicapped; and Architectural
Standards Designing for the Handicapped.
Instructor, Supervised, Trainer 25/30 Electrical assembler, Experience with operational folder sequencing for final
assembly. Engineered work station specification, space requirements, worked with Principles of Motion Economy, and
Ergonomics, which included anthropometrics, environment, design layout, the safety of the worker and Specialized Human
factors
Developed new tooling methodology for jigs and fixtures. Production, manufacturing, project management, and methods design and
analysis for lean manufacturing. Develop, test, evaluate systems for managing industrial processes.
COMPETENCIES
Operations Management Leadership
Design Installation of Equipment Documented Procedural Manuals
Manufacturing Developed schedule for equipment installation Developed scheduling through CPM
Methods Interfaced with vendors on lead times for parts Processed B.O.M. using MRP & MRP II
Planning Material Take – Off Designed wiring system for transit
Production Determined location I/O Remote Units for PLC Instructor trainee 25/30 Assembler
communication
HANDS ON EXPERIENCE
Frame construction using 2x4’s, 2x6’s. and 4x4’s and various types of hand and power tools: install electrical wiring, lighting fixtures,
and install flooring to manufacturer’s specifications. Manual Drafting, contour diagrams, plot diagrams, and heating and ventilating
drawings.
Wire terminations on electronic boards, Assembly of robotic arms, Assembly of wire harnesses, Single Station Tester ( Interrupter fuel
pump), Multi-Station Tester (Electronic fuel pump).
Set-up and Operate CL-707 laser station, Operator experience on numerical control equipment, Operator experience on large automatics,
set-up and operate, Developed new tooling methodology for jigs and fixtures.

Thomas P. Rallis
TECHNICAL TRAINING
Distance Learning Class Review:
Applied Mechanics I 0610-408 (19 Review Tapes) / 2014 to Present
Controls for Manufacturing Automation 0617-470 (7 Review Tapes) /
Electrical Principle for Design II 0609-412 (14 Review Tapes) /
Telecommunications Fundamentals 0614-271-90 (11 Review Tapes) /
Autodesk On-Line Education : Auto Cad Plant 3D 2016, Inventor Fusion 2013
TECHNICAL EXPERIENCE
Medplast, Westfield, PA 9/2013 to 12/2013
CONTRACT FACILITIES DRAFTSMAN, AUTO CAD 2014
• Inspect facilities and equipment to ensure as-built conditions.
• Using Auto Cad 2014 design and drafted chiller system, which included equipment and process piping.
• Initiated preliminary design for a Class 7 Clean room in conformance with ISO 13485, ISO 14464-1,and ISO 14464-4.
• Drafted Emergency Facility Evacuation Drawings using Auto Cad 2014.
• Implemented and drafted Facility Evacuations Drawings.
• Initiated and implemented Particulate Monitoring drawings using Auto Cad 2014.
• Using Auto Cad 2014 drafted Insect and Rodent Monitoring System.
• Design and drafted plate layout for incoming equipment.
• Inspected and verified equipment weight.
• Using Microsoft Excel 2013 initiated weight charts.
• Interfaced with Process Engineer, developed modification to manufacturing process which included field measurements of
existing Material Room, equipment, and routing of process piping. Drafted three plant drawings using Auto
cad 2014.
• Using Microsoft Power Point 2013 initiated power point presentation of future expansion and installation of Class 7 Clean room.
• Experience in Class 8 environment.
HTOC Ministries Hall, Elmira Heights, NY 2010 to 2012
• Design, Installation, Maintenance, Develop floor plans and working drawings; construct project
• Prepare surface and install flooring according to manufacturer’s specifications
• Frame construction using 2x4’s, 2x6’s and 4x4’s and various types of hand and power tools; install electrical wiring and
lighting fixtures
• Maintain a clean, orderly facility in accordance to health and safety standards
• Ensure structure and facilities are in conformance to Americans with Disabilities Act and Architectural Barriers Act
Accessibility Guidelines; Housing Standards for the Handicapped Architectural Standards Designing for the
Handicapped.
CON`TRACT DESIGNER, Elmira Heights, NY 2009
• Planner, Developer, Designer of Operational Procedures, Developed concurrent engineering model of product
development in comparison to the traditional model of strategy development
• Developed organization charts, production diagrams, and operating process sheets
• Developed and designed specialized equipment for manufacturing process

Thomas P. Rallis
MANUFACTURING TECHNOLOGY & ENGINEERING, Corning Inc., Corning, NY 2005 to 2009
Contract Facilities Electrical Designer, Osaka, Japan / Taichung,Taiwan
• Facilities Design of Control and Process Power Cable Tray Layout, location of associated process equipment, on-site field
engineering and site support, interfacing with electrical contractor, field inspection and verification.
• Initiated preliminary facility drawings which included Electrical Room layout, SCR Enclosure, 480v Mini-Substation
Layout, Process Power Cable Tray Layouts, Process Control Cable Tray Layout, 120v, Thermocouple, and Control,
Sections, Details, and elevations of Process Area
• International travel to Osaka, Japan for field measurements, cable tray layout, design reviews, and project management
meetings.
• Inspect facilities and equipment to ensure accurate design and field routing of control and power cable trays to the process
area.
• Reviewed Design concept with Electrical Project Engineer for engineering approval.
• Facilities design layout of cable tray installations, and associated electrical equipment.
• Interfaced with Electrical Project Engineer for revision updates, equipment location.
CONTRACT FACILITIES ELECTRICAL DESIGNER, Republic of South Africa
• Designed facilities expansion, developed incoming feed load data, through verification of existing equipment,
and circuit breaker sizes.
• Facilities design layout for manufacturing facility which included the development of sketches, and word
instructions for the development of work stations, to improve the flow of work through each of the work centers.
• Designed Dryer Oven Cart for 175 degree to 200 degree F temperature to increase the productivity of ceramic
parts.
• Participated in Over Seas conference calls and Project Meetings
• Interfaced with Mechanical Engineering and Industrial Engineering on various issues concerning facility
expansion
PRODUCTION TECHNICIAN, Mercury Aircraft, Bath, NY 2004 to 2005
• Contract Technician Responsible for the assembly of electronic components for manufacturer’s products,
Using small hand tools and air tools.
• Set-up and Operate CL-707 laser station, Operator experience on numerical control equipment
CORHART REFRACTORY, CTB Systems, Buchannan, W.VA
2001
• Contract Electrical Designer & Project Management
• Managed the installation of high performance firing & handling equipment
• Coordinate engineering project activities using Microsoft Projects
• Material take-off for electrical installation which included wiring, pull boxes, conduits and associated
equipment.
• Interfaced with vendors for parts, price quotation, and lead times for electrical components and wiring.
• Compute production, construction, installation specifications for process piping
• Determined location of I/O remote units for PLC communication
• Developed field sketches for heat shields.
• Initiated Specialized Human Factors, to eliminate fatigue and to rotate workers at the job site
• Engineered work station specification, space requirements for pipe fitters, to accommodate their
piping and instrumentation, and assisted them in the assembling of piping and instruments on the way they were
to be installed.
• Interfaced with Germany, on delivery of parts from overseas
• Developed drawings reflecting as-built conditions using Auto Cad
CELL MACHINIST, Purolator Products, Elmira Heights, NY 1994 to 1999
• Set-Up and operate Large Automatics for the production and manufacture machine parts for manufacturer’s parts.

• Developed new tooling methodology for jigs and fixtures
• Developed designs for new work stations to increase productivity
Thomas P. Rallis
MANUFACTURING ENGINEER / FINAL ASSEMBLY, ABB Traction, Elmira Heights, NY 1990 to 1993
Rail Car Experience
• Instructor, Supervised, Trainer 25/30 Electrical assembler, taught reading of schematics, worked with point to point
diagrams, splicing, terminating high voltage cable; installation of wire harnesses. Conducted tool box meetings, documented
procedural manuals for the preparation and termination of high voltage (50KV, 60HZ, AC for electric traction) cables for
transformer interface.
• Developed scheduling through critical path method; Designed and implemented wiring system for transit equipment
including product design and service interface; processed bill of materials using MRP and MRP II; Established tooling
requirements for each operation
• Prepared authorization reports on the modification of conduits and raceways in cab area
• Initiated Time Study, to secure, record information on the operator, the operation, rate the operators performance, record the
selected times apply allowances, calculate the standard time
• Developed process charts, operation charts, and flow diagrams
CONTRACT FACILITIES ELECTRICAL DESIGNER, Reynolds Metals Company, Richmond, VA 1989 to 1990
• Mechanical Inspection of equipment, verification of electronic components, and associated wiring
• Developed electrical system for manufacture’s plant which included overhead feeders, calculation of high bay fixtures, Class
II Division 1 and 2 explosion proof fittings and grounding equipment.
• Initiated designs for sub-station feeder for extrusion press which included underground electrical duct banks, conduit
sections and details. Developed design modifications for 8,000 ton stretcher to incorporate new electrical machine control
cabinets, new 660v KVA transformer which included cable and conduit schedules, interconnection diagrams and section and
details.
• Designed electrical and process instrumentation for plant, equipment arrangement, instrumentation diagrams, and ladder
logic diagrams
• Field walk-downs, drew documentation, researched and reviewed for environmental qualification of equipment
• Designed modification to incorporate new pillar unit and heat exchanger skid which included, conduit layouts, lighting
calculations, step-down transformer calculations, 480v primary, 120v/240volts secondary, specification of associated electrical
equipment, sizing of pull boxes and design of electrical racks.
FIELD ENGINEER, Ebasco Services, Stuart Florida 1980 to 1988
Power Plant Engineering Nuclear: St. Lucie Units 1 & 2, Turkey Points 3 & 4, TVA 1, 2, 3
• Developed primary designs for the upgrade in facilities in such areas as reactor containment buildings, pump rooms and
generation units, including layouts for cable, conduit, battery, fire protection systems, control panels and safety programs
• Initiated various plant change modifications which included cable and conduit schedules, one-line diagrams, physical
layouts, power distribution and motor data sheets, fire protection, control room layout, computer room layout, and the
supervision of the electrical as-building program
• Analyzed plant change modifications to ensure that proper steps were taken to correct any inaccuracies.
• Field walk-downs to verify that existing drawings reflect field arrangements.
• Conducted field walk-downs, drew documentation, researched and reviewed for environmental qualification of equipment.
Fossil Power Engineering : Riviera Beach 3 & 4,
• Designed modifications for the installation of mechanical soot blower system.
• Field walk-downs to verify that existing drawings reflect field arrangements
ELECTRICAL INSTRUMENTATION DESIGNER, Scientific Design Company, Inc. New York 1975 to 1980
• Developed designs for industrial truck was
• Initiated substation schematics, ladder diagrams, calculation of high bay and low bay for indoor and out door lighting
• Calculation of receptacle panels through step down transformers to 208v/120v/480v/222v panel via transformers to
208/120v 3 phase, 4 wire lighting and receptacle panels

Thomas P. Rallis
INSTRUMENTATION DESIGN DRAFTER, Bechtel Corporation, New York, 1974 - 1975
FMC Soda Ash Plant, Greenriver, Wyoming
• Developed and drafted process and instrumentation diagrams, process flow diagrams, equipment arrangement drawings,
and site planning drawings.
• Using 3/8” inch scale models, developed isometric drawings of process piping.
SPECIALIZED TRAINING
Rochester Institute of Technology, Rochester, NY
Associate in Applied Science in Design Drafting, NYC College of Technology, Brooklyn, NY
o Specialized Manufacturer Training, Fanuc Robotics, IBM 7545 AMLE Robotics
 Data Analysis ▪ Electric Circuits II ▪ Fluid Mechanics
 Auto Cad 2004-2007 ▪ Microsoft Suites 2003-2007 ▪ RS Logix
 Auto Cad 2006/ 2006E ▪ Robotics Programming & Simulation ▪ CNC Programming
 Auto Cad 2014 Microsoft Suites 2013
Business Data Communication and Networking
EDUCATION
Associate in Applied Science in Manufacturing Technology, CCC, Corning, NY

Electrical_Designer_10_11_2015

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