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HARBORING THE
MODULAR CONSTRUCTION
CLUSTER FOR OIL & GAS
AMAL MODULAR YARD
the
partners
the
solutions
the cluster the value
SOLUTION
FAST TRACK
PROJECTS
the
cluster
WHAT IS THE AMAL MODULAR YARD (AMY) CLUSTER ?
MODULAR
FABRICATION
OIL & GAS
ENERGY
MARITIME
EXPERT
PARTNERS
PREMIUM
LOCATION
ONE COMPANY
SYNERGIC PARTNERS
ONE LOCATION
FULL SERVICES
the
cluster
WHAT IS THE AMAL MODULAR YARD (AMY) CLUSTER ?
SYNERGY FOR FULL
EPC
PERFORMANCE
2.800 m2
STEEL
STRUCTURES
5.000 m2
PRE-
FABRICATION
INTEGRATED
KNOW-HOW
INTEGRATED
FACILITIES
TOTAL YARD AREA – 85.000 m2
WORKSHOP AREA – 17.300 m2
3.000 m2
COATING &
PAINTING
ENGINEERING
PROJECT
MANAGEMENT
PROCUREMENT
PARTNERING
UNIVERSITIES
RESEARCH &
DEVELOPMENT
the
cluster
WHAT IS THE AMAL MODULAR YARD (AMY) CLUSTER ?
6.500 m2
EQUIPMENT
ASSEMBLY
QUALITY
CONTROL
SUPPORT
SERVICES
LAND
TRANSPORT
SEA
TRANSPORT
QUICK ON SITE
ASSEMBLY &
TESTS
PROJECT
HAND-OVER
the
cluster
WHAT IS THE AMAL MODULAR YARD (AMY) CLUSTER ?
Hydro-Lift
Vessel/structure
loading capacity:
700 ton
Dry Dock
Vessel capacity:
20 × 140 m
Transfer area
Offices and Labs
Assembly Area
Pre-Fab
Including controlled temperature and
humidity warehouse for composite works
Coating AreaEquip. Assembly Area
Steel structures
Module Barge Loading
the
cluster
WHERE IS THE AMAL MODULAR YARD (AMY) CLUSTER ?
PORTUGAL
100 km from
LISBON
(highways)
DIRECT
ACCESS TO
SEA
(shipyard)
PENICHE
Map data and Imagery © Google 2015
the
partners
WHO IS THE AMAL MODULAR YARD (AMY) CLUSTER ?
CLUSTER DEVELOPER AND COORDINATOR
EPC contractor | Plant and Equipment Supplier & Erection| Piping
AMAL
EXPERT
PARTNERS
BLOCOTELHA CLUSTER PARTNER
Supplier| Steel Structure
CAETANO
COATINGS
CLUSTER PARTNER
Service Supplier| Coating and Painting
TCPI CLUSTER PARTNER
Electrical Contractor | Electrical, Instrumentation & Control
the
partners
AMAL – COMPANY ID
WORK FORCE
439 Direct
HYSTORY
Founded in Setúbal, 1984
CERTIFICATIONS
ISO 9001 / ISO 14001 / OSHAS
18001 / MASE /
ISO 3834-2-TÜV Rheinland /
ASME U/S Stamp /
EN1090 – Exc 4
WORLD PRESENCE
Europe, Africa and South
America
KEY INDICATORS
Capacity
Pressure Vessels/Tanks:
1.600 tons/month
Piping:
100.000 inches/month
Erection:
3.000.000 hours/year
SCOPE OF SERVICES
FABRICATION, PRE-ASSEMBLY & ERECTION OF EQUIPMENT FOR OIL&GAS
Tank Farms / Silos Plant Construction Piping Spools & Bulk Modules
CLIENTS
the
partners
AMAL – MAIN REFERENCES
Project Scope : FPSOs’ construction
AMAL Scope: Fabrication, Supply and
Installationof 3 modules for the FPSOs’
Client: General Electric
Location: Itajaí, Brazil
Project Scope :Limbe Refinery Major Revamping
AMAL Scope: Construction of Storage Tanks; Offsites;
Piping Prefabrication;Interconnecting and
Underground Piping;
Equipment Installation;Heaters Erection
Client : SONARA / Foster Wheeler
Location: Limbe, Cameroon
Project Scope :Construction of the Oceanic Terminal of
Cabinda
AMAL Scope: Construction of Storage Tanks,
LPG Tanks, Sea-line and Pipeline
Client : Sonangol
Location: Cabinda, Angola
Project Scope :Porto’s Refinery
conversion project
AMAL Scope: Erection of the
Visbreaker Unit
Client : Galp Energia
Location: Porto, Portugal
the
partners
BLOCOTELHA – COMPANY ID
WORK FORCE
350 Direct + 500 Indirect
HYSTORY
founded in Lisbon, 1976
CERTIFICATIONS
ISO 9001 / CE - EN1090-2
WORLD PRESENCE
Europe and North Africa
KEY INDICATORS
- Steel Fabrication Capacity
20 yons/year
- Metal Sheet Capacity
3.000 tons/year
SCOPE OF SERVICES
DESIGN, FABRICATION, PRE-ASSEMBLY AND DELIVERY OF STEEL STRUCTURES
• Topsides
• Platforms
• Pipe Racks
• Support Towers
• Helidecks
• Skids
• Structural Steel: Stick
Build & Modularized
• Roof & Wall Cladding
• Fire Protection
• Plants
• Large span storage
halls
• Bridges
• Stadiums / Sports
Arenas
• Sports courts
• Shopping Centers
OFFSHORE INDUSTRIAL INFRASTRUCTURE COMMERCIAL
CLIENTS
the
partners
BLOCOTELHA – MAIN REFERENCES
Project Scope : InternationalMaritime
Passenger Terminal
Blocotelha Scope: Design, fabrication,
supply and Installation of the Primary and
Secondary Steel Structure, Roofing and
Wall cladding,
Client: Portos da Madeira
Location: Madeira Island, Portugal
Project Scope : Hydrogen Plant, Germany
Blocotelha Scope: Fabrication and pre
assembly of modular steel structures
Client : AIR LIQUIDE
Location: Germany
Project Scope EMBRAER Factory
Blocotelha Scope: Design, fabrication, supply
and Installationof the Primaryand Secondary
Steel Structure, Roofing and Wall cladding,
Client: EMBRAER
Location: Évora, Portugal
the
partners
CAETANO COATINGS – COMPANY ID
SCOPE OF SERVICES
ENGINEERING SOLUTIONS IN TREATMENT AND PROTECTION OF STEEL SURFACES
OFFSHORE INDUSTRIAL FUEL TANKS INFRASTRUCTURE
KEY INDICATORS
Exports 95% of its
Production
WORK FORCE
170 Direct
HYSTORY
founded in Lisbon, 1991
CERTIFICATIONS
ISO 9001 / ISO 14001
Coating Inspec. Certification by NACE
WORLD PRESENCE
Europe, Gulf and South America
CLIENTS
Final Client
Final Client
the
partners
CAETANO COATINGS – MAIN REFERENCES
Project Scope : Marine Industry /
Shipbuilding;
Caetano Coatings Scope: Jetting ,
blasting and painting ships;
Client: Naval Rocha S.A.
Location: Lisboa, Portugal
Project Scope : Offshore Platform
Caetano Coatings Scope: Metallizingon
carbon steel equipment.
Client : Dragados Offshore
Location: Cameroon
Project Scope : Gas Facilities
Caetano Coatings Scope: Metallizing on
carbon steel and
super duplex equipment.
Client: Shell
Location: Denmark
the
partners
TCPI – COMPANY ID
KEY INDICATORS
2014 Income:
38.788 k€
Productive capacity:
1.024.212 hours/year
WORK FORCE
552 Direct
HYSTORY
Founded in Lisbon, 1986
CERTIFICATIONS
ISO 9001 / ISO 14001 / OSHAS
18001 / MASE /
SCC**2008/5.1/VCA
WORLD PRESENCE
Europe, Africa and Central
and South America
CLIENTS
SCOPE OF SERVICES
ELECTRICAL, INSTRUMENTATION, CONTROL AND AUTOMATION SERVICES
INDUSTRIAL I&C AUTOMATION SYSTEMS ELECTRICAL SYSTEMS
the
partners
TCPI – MAIN REFERENCES
Project Scope : Methane Terminal
Construction
TCPI Scope: Electricaland Instrument
equipment supply and works
Client: Sofregaz/Saipem/SN Technigaz
Location: Fos Cavaou, France
Project Scope :Sines’ Refineryconversion
project
TCPI Scope: Electrical and Instrument
equipment supply and works on the
Hydrocracker unit and on PT51
Client : Técnicas Reunidas
Location: Sines, Portugal
Project Scope :Construction of two tanks in
the Soyo LNG Terminal
TCPI Scope: All Electricaland Instrument
equipment supply and works
Client : Saipem
Location: Soyo, Angola
Project Scope :FPSO Construction
TCPI Scope: Electrical and Instrument
equipment supply and works
Client : Technip/Saipem
Location: South Korea
the
solutions
WHAT DOES AMAL MODULAR YARD (AMY) OFFER ?
Vessels
(Production & Aux.)
RIGs
Petrochemical
Power Plant
Refinery
MODULAR SOLUTIONS
POWER
UNITS
FILTRATION
UNITS
SKIDS
VESSELS
BOILERSPIPE RACKS
HYDROGEN /
NITROGEN
UNITS
PRESSURE
VESSELS /
TANKS
SUPPORTING
STEEL
STRUCTURES
PUMPING /
COMPRESSION
STATIONS
HEAT/COLD
PRODUCTION
UNITS
ONSHORE
APPLICATIONS
OFFSHORE
APPLICATIONS
the
value
WHY CHOOSE AMAL MODULAR YARD?
Technology Owners
Oil&Gas Clients
Link to European
Highways
Geographic Center
Supplier/Client
Logistic
Optimization
PREMIUM
LOCATION
COMMERCIAL
ADVANTAGE
the
value
WHY CHOOSE AMAL MODULAR YARD?
TECHNICAL
EFFICIENCY
the
value
WHY CHOOSE AMAL MODULAR YARD?
IMPROVED
WORKS CONTROL
IMPROVED
QUALITY CONTROL
STANDARD
METHODS
TECHNICAL
EFFICIENCY STABLE SOCIAL
ENVIRONMENT
MANPOWER
AVAILABILITY
LESS NEED OF
INTERFACES
TRANSPORT &
LOGISTICAL
OPTIMIZATION
IMPROVED
CONSTRUCTABILITY
LESS REWORK
OPTIMIZATED
MODULAR
EXPEDITION
COMMERCIAL
ADVANTAGE
the
value
WHY CHOOSE AMAL MODULAR YARD?
SINGLE POINT
OF CONTACT
LOWER RISK
LEANER
STRUCTURE
FASTER
EXECUTION
COME VISIT AMAL MODULAR YARD
Contact info:
AMAL – Modular Yard, SA
Molhe Leste 2520-620
Peniche
Portugal
Francisco Borges (francisco.borges@amal-sa.com)
+351919074091
Jorge Brandao (jorge.brandao@amal-sa.com)
+351912989039

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Amal modular yard rev03 20150921 -pdf

  • 1. HARBORING THE MODULAR CONSTRUCTION CLUSTER FOR OIL & GAS AMAL MODULAR YARD
  • 3. SOLUTION FAST TRACK PROJECTS the cluster WHAT IS THE AMAL MODULAR YARD (AMY) CLUSTER ? MODULAR FABRICATION OIL & GAS ENERGY MARITIME EXPERT PARTNERS PREMIUM LOCATION ONE COMPANY SYNERGIC PARTNERS ONE LOCATION FULL SERVICES
  • 4. the cluster WHAT IS THE AMAL MODULAR YARD (AMY) CLUSTER ? SYNERGY FOR FULL EPC PERFORMANCE 2.800 m2 STEEL STRUCTURES 5.000 m2 PRE- FABRICATION INTEGRATED KNOW-HOW INTEGRATED FACILITIES TOTAL YARD AREA – 85.000 m2 WORKSHOP AREA – 17.300 m2 3.000 m2 COATING & PAINTING ENGINEERING PROJECT MANAGEMENT PROCUREMENT PARTNERING UNIVERSITIES RESEARCH & DEVELOPMENT
  • 5. the cluster WHAT IS THE AMAL MODULAR YARD (AMY) CLUSTER ? 6.500 m2 EQUIPMENT ASSEMBLY QUALITY CONTROL SUPPORT SERVICES LAND TRANSPORT SEA TRANSPORT QUICK ON SITE ASSEMBLY & TESTS PROJECT HAND-OVER
  • 6. the cluster WHAT IS THE AMAL MODULAR YARD (AMY) CLUSTER ? Hydro-Lift Vessel/structure loading capacity: 700 ton Dry Dock Vessel capacity: 20 × 140 m Transfer area Offices and Labs Assembly Area Pre-Fab Including controlled temperature and humidity warehouse for composite works Coating AreaEquip. Assembly Area Steel structures Module Barge Loading
  • 7. the cluster WHERE IS THE AMAL MODULAR YARD (AMY) CLUSTER ? PORTUGAL 100 km from LISBON (highways) DIRECT ACCESS TO SEA (shipyard) PENICHE Map data and Imagery © Google 2015
  • 8. the partners WHO IS THE AMAL MODULAR YARD (AMY) CLUSTER ? CLUSTER DEVELOPER AND COORDINATOR EPC contractor | Plant and Equipment Supplier & Erection| Piping AMAL EXPERT PARTNERS BLOCOTELHA CLUSTER PARTNER Supplier| Steel Structure CAETANO COATINGS CLUSTER PARTNER Service Supplier| Coating and Painting TCPI CLUSTER PARTNER Electrical Contractor | Electrical, Instrumentation & Control
  • 9. the partners AMAL – COMPANY ID WORK FORCE 439 Direct HYSTORY Founded in Setúbal, 1984 CERTIFICATIONS ISO 9001 / ISO 14001 / OSHAS 18001 / MASE / ISO 3834-2-TÜV Rheinland / ASME U/S Stamp / EN1090 – Exc 4 WORLD PRESENCE Europe, Africa and South America KEY INDICATORS Capacity Pressure Vessels/Tanks: 1.600 tons/month Piping: 100.000 inches/month Erection: 3.000.000 hours/year SCOPE OF SERVICES FABRICATION, PRE-ASSEMBLY & ERECTION OF EQUIPMENT FOR OIL&GAS Tank Farms / Silos Plant Construction Piping Spools & Bulk Modules CLIENTS
  • 10. the partners AMAL – MAIN REFERENCES Project Scope : FPSOs’ construction AMAL Scope: Fabrication, Supply and Installationof 3 modules for the FPSOs’ Client: General Electric Location: Itajaí, Brazil Project Scope :Limbe Refinery Major Revamping AMAL Scope: Construction of Storage Tanks; Offsites; Piping Prefabrication;Interconnecting and Underground Piping; Equipment Installation;Heaters Erection Client : SONARA / Foster Wheeler Location: Limbe, Cameroon Project Scope :Construction of the Oceanic Terminal of Cabinda AMAL Scope: Construction of Storage Tanks, LPG Tanks, Sea-line and Pipeline Client : Sonangol Location: Cabinda, Angola Project Scope :Porto’s Refinery conversion project AMAL Scope: Erection of the Visbreaker Unit Client : Galp Energia Location: Porto, Portugal
  • 11. the partners BLOCOTELHA – COMPANY ID WORK FORCE 350 Direct + 500 Indirect HYSTORY founded in Lisbon, 1976 CERTIFICATIONS ISO 9001 / CE - EN1090-2 WORLD PRESENCE Europe and North Africa KEY INDICATORS - Steel Fabrication Capacity 20 yons/year - Metal Sheet Capacity 3.000 tons/year SCOPE OF SERVICES DESIGN, FABRICATION, PRE-ASSEMBLY AND DELIVERY OF STEEL STRUCTURES • Topsides • Platforms • Pipe Racks • Support Towers • Helidecks • Skids • Structural Steel: Stick Build & Modularized • Roof & Wall Cladding • Fire Protection • Plants • Large span storage halls • Bridges • Stadiums / Sports Arenas • Sports courts • Shopping Centers OFFSHORE INDUSTRIAL INFRASTRUCTURE COMMERCIAL CLIENTS
  • 12. the partners BLOCOTELHA – MAIN REFERENCES Project Scope : InternationalMaritime Passenger Terminal Blocotelha Scope: Design, fabrication, supply and Installation of the Primary and Secondary Steel Structure, Roofing and Wall cladding, Client: Portos da Madeira Location: Madeira Island, Portugal Project Scope : Hydrogen Plant, Germany Blocotelha Scope: Fabrication and pre assembly of modular steel structures Client : AIR LIQUIDE Location: Germany Project Scope EMBRAER Factory Blocotelha Scope: Design, fabrication, supply and Installationof the Primaryand Secondary Steel Structure, Roofing and Wall cladding, Client: EMBRAER Location: Évora, Portugal
  • 13. the partners CAETANO COATINGS – COMPANY ID SCOPE OF SERVICES ENGINEERING SOLUTIONS IN TREATMENT AND PROTECTION OF STEEL SURFACES OFFSHORE INDUSTRIAL FUEL TANKS INFRASTRUCTURE KEY INDICATORS Exports 95% of its Production WORK FORCE 170 Direct HYSTORY founded in Lisbon, 1991 CERTIFICATIONS ISO 9001 / ISO 14001 Coating Inspec. Certification by NACE WORLD PRESENCE Europe, Gulf and South America CLIENTS Final Client Final Client
  • 14. the partners CAETANO COATINGS – MAIN REFERENCES Project Scope : Marine Industry / Shipbuilding; Caetano Coatings Scope: Jetting , blasting and painting ships; Client: Naval Rocha S.A. Location: Lisboa, Portugal Project Scope : Offshore Platform Caetano Coatings Scope: Metallizingon carbon steel equipment. Client : Dragados Offshore Location: Cameroon Project Scope : Gas Facilities Caetano Coatings Scope: Metallizing on carbon steel and super duplex equipment. Client: Shell Location: Denmark
  • 15. the partners TCPI – COMPANY ID KEY INDICATORS 2014 Income: 38.788 k€ Productive capacity: 1.024.212 hours/year WORK FORCE 552 Direct HYSTORY Founded in Lisbon, 1986 CERTIFICATIONS ISO 9001 / ISO 14001 / OSHAS 18001 / MASE / SCC**2008/5.1/VCA WORLD PRESENCE Europe, Africa and Central and South America CLIENTS SCOPE OF SERVICES ELECTRICAL, INSTRUMENTATION, CONTROL AND AUTOMATION SERVICES INDUSTRIAL I&C AUTOMATION SYSTEMS ELECTRICAL SYSTEMS
  • 16. the partners TCPI – MAIN REFERENCES Project Scope : Methane Terminal Construction TCPI Scope: Electricaland Instrument equipment supply and works Client: Sofregaz/Saipem/SN Technigaz Location: Fos Cavaou, France Project Scope :Sines’ Refineryconversion project TCPI Scope: Electrical and Instrument equipment supply and works on the Hydrocracker unit and on PT51 Client : Técnicas Reunidas Location: Sines, Portugal Project Scope :Construction of two tanks in the Soyo LNG Terminal TCPI Scope: All Electricaland Instrument equipment supply and works Client : Saipem Location: Soyo, Angola Project Scope :FPSO Construction TCPI Scope: Electrical and Instrument equipment supply and works Client : Technip/Saipem Location: South Korea
  • 17. the solutions WHAT DOES AMAL MODULAR YARD (AMY) OFFER ? Vessels (Production & Aux.) RIGs Petrochemical Power Plant Refinery MODULAR SOLUTIONS POWER UNITS FILTRATION UNITS SKIDS VESSELS BOILERSPIPE RACKS HYDROGEN / NITROGEN UNITS PRESSURE VESSELS / TANKS SUPPORTING STEEL STRUCTURES PUMPING / COMPRESSION STATIONS HEAT/COLD PRODUCTION UNITS ONSHORE APPLICATIONS OFFSHORE APPLICATIONS
  • 18. the value WHY CHOOSE AMAL MODULAR YARD? Technology Owners Oil&Gas Clients Link to European Highways Geographic Center Supplier/Client Logistic Optimization PREMIUM LOCATION
  • 19. COMMERCIAL ADVANTAGE the value WHY CHOOSE AMAL MODULAR YARD? TECHNICAL EFFICIENCY
  • 20. the value WHY CHOOSE AMAL MODULAR YARD? IMPROVED WORKS CONTROL IMPROVED QUALITY CONTROL STANDARD METHODS TECHNICAL EFFICIENCY STABLE SOCIAL ENVIRONMENT MANPOWER AVAILABILITY LESS NEED OF INTERFACES TRANSPORT & LOGISTICAL OPTIMIZATION IMPROVED CONSTRUCTABILITY LESS REWORK OPTIMIZATED MODULAR EXPEDITION
  • 21. COMMERCIAL ADVANTAGE the value WHY CHOOSE AMAL MODULAR YARD? SINGLE POINT OF CONTACT LOWER RISK LEANER STRUCTURE FASTER EXECUTION
  • 22. COME VISIT AMAL MODULAR YARD Contact info: AMAL – Modular Yard, SA Molhe Leste 2520-620 Peniche Portugal Francisco Borges (francisco.borges@amal-sa.com) +351919074091 Jorge Brandao (jorge.brandao@amal-sa.com) +351912989039