How closely does Environmental, Health, and Safety (EH&S) monitor chemicals with the potential to form peroxides within the laboratories of your company? How well aware are your researchers of which chemicals these are and how to handle and dispose of them? Proper management of potential peroxide-forming solvents is vital to the safety of your researchers and facility staff, the compliance of your institution, the maintenance of your laboratory peroxide-forming chemical equipment and research materials, and the cost of your waste disposal. Take a look to find out everything you need to know about the hazards and handling of advanced peroxide forming chemicals.
2. About Ted Dubiel
• Over 16 years
peroxide former and
high haz management
experience
• Head of New England
Technical Lab
Services Division and
company reactives
program
3. Managing Your Program
• Overview
• Regulations
• Program Implementation
• Program Management
4. Overview
• Chemicals may form explosive peroxides for a variety of
reasons becoming shock sensitive
• Can pose a threat to the health and safety
• In most cases not currently managed under a structured
program
5. Overview
• Energetic materials do
not age well
• Routine use can expose
can accelerate the
chemical breakdown
• Changes in the material’s
form, color, or state
require investigation
6. The Chemicals
Common Peroxide Formers:
• Ethyl Ether
• Tetrahydrofuran
• Isopropyl Ether
• 1,4 Dioxane
• Sodium Amide
7. Overview
• Five types of stimuli to which an
explosive will react:
Electrostatic discharge
Friction
Impact
Heat
Shock
• Safety needs to be increased as
energetic materials age
8.
9.
10.
11. Regulation/Guidelines
• OSHA- General Duty Clause
• NFPA- Peroxide former storage, Fire
Department enforcement
• State Department of Environmental Protection -
Treatment permits (if necessary)
12. Regulation/Guidelines
• Perform the work off-hours
• Have a secure location to move to
• Isolate areas that you will pass through with the
material
13. Stabilization of High
Hazard Material
• Information is the key:
Commercial products are relatively easy to stabilize
because of the availability of information.
MSDS’s usually (but not always) have solubility information
on them.
Chemical intermediates are more difficult.
Must use trade journals or “recipes” with general chemistry
knowledge to determine appropriate solvent.
15. Management of High
Hazard Chemicals
• 95% of all remote openings
can be avoided.
• They usually result from
three things:
Improper storage
No preventative maintenance
Bulk purchasing
16. Management of High
Hazard Chemicals
The Challenge: Develop a standard
operating procedure (SOP) that collects the
information you want and prevents small
bottles from becoming budget shattering
events.
17. High Hazard SOP’s
• Find easy ways to collect
information.
• Work with Researchers
• Make tracking/labeling easy
• Give staff a reason why these
things must be done (Ex. Fire
dept. requires inventory).
18. Management of High
Hazard Chemicals
• Create management
systems that cover the
use, maintenance, and
purchasing of those
materials that could
become unstable.
• This will prevent and
prohibit activities that
create problems.
19. Management of High
Hazard Chemicals
• Management systems can include:
Who can purchase such materials
The largest amount that can be purchased
How and where these materials be stored
After what time the chemicals will be disposed
Who will enforce the system and what the
penalty will be
20. Management of Peroxide
Forming Chemicals
• Many of the goals of the system can be accomplished
with the existing staff.
• Use people at key points in the process of ordering and
receiving chemicals.
Purchasing and Receiving - This covers who is using
the material and how much.
Chemical Hygiene Plan - This will cover authorized
procedures.
21. Management of High
Hazard Chemicals
• Labs should be inspected
routinely by lab personnel
specifically for peroxide
forming chemicals.
• Periodic inspections by
EH&S
22. High Hazard SOP’s
• Get them to document their
high hazard materials on an
email format or web-based
form.
• Create a similar inspection
form for high hazard materials
that must be submitted on
some schedule.
• Look at the forms and give
feedback.
23. High Hazard SOP’s
• You can never provide too much
information to the lab.
All lab staff know of peroxides in ether. Not
many know what causes this to happen
(conditions and use).
• Attempt to get into lab meetings at least
monthly with this type of information.
• Let them know the potential safety issues
to the individual.
24. • Large University in Boston Area
Biannual lab evaluations
• Entire campus walk through
Report created
Material evaluated for disposal
25. • Large Biotech in Boston Area
Entered received date upon receipt into
Chemical inventory
Report created showing material at or over
1 year
Annual walk through
Material removed for disposal
In 5 Steps to managing peroxide forming chemicals we discussed
-What are the most common peroxide formers
Some the do’s and don’t for handling these
Training
Discarding
Planning giving a brief outline. Today we are going to build upon that and discuss implementing a management plan
Energetic materials: A material which can undergo exothermal chemical reactions, releasing a considerable amount of energy.
Deflagration: Burning. The rapid chemical reaction between a fuel and an oxidizer which produces heat, light and gaseous products
Some peroxide formers come with inhibitors (hydroquinone, BHT) but over time and depending on conditions the inhibitors can break down. With researchers using the inhibitor free for research a management plan is even more important now
If you have peroxides or other potential energetic materials these stimuli can set the material off.
I mentioned age before this sodium amide was in a lab for 30yrs. And started to oxidize
There have been incidence with peroxide formers but there is very little regulations. the safety falls under OSHA. The majority of the guidance out there is from the NFPA. The fire department is the most active in inspecting facilites for these materials. the fire dept. has the come into many facilites, required removal and in some cases cited the generator
The states primarily come into play when the solvents have peroxdies and need to be treated prior to disposal. ds
A SOP or BMP is the
Every site will be different
If you have an
Each management program is site specific- it is ideal if you are able to control the purchasing or have the material tagged upon receipt. More cases than not that is not th