Industrial Training Seminar.

1. INTRODUCTION
Menon & Menon Ltd
Private Company
Company Profile
Sector: Consumer Discretionary
Industry: Automotive
Sub-Industry: Auto Parts
Menon & Menon Ltd was founded in 2007.
The company's line of business includes the
manufacturing of motor vehicle parts and
accessories.
VIJAY MENON
CHAIRMAN & MANAGING DIRECTOR

2. • Chandran Menon started the company with a small
m/c shop in 1954.
• Leading engineering companies in India with modern
Machine Shop certified to ISO/TS 16949 .
• Manufacturing grey iron Cylinder Blocks and Cylinder
Heads.
• Production: 1.2 lakhs of cylinder blocks & heads /year.
• Employs:1086
• Turnover: $ 50 million
THE COMPANY

3. IMPORTANCE
VISION:
To be a leader in our chosen field of activity,
* By providing products and services that exceed customer expectations.
* By leveraging our knowledge base to provide customers with value
enhancement opportunities.
* By providing our customers with a valid economic reason to buy from us.
* By developing technological skills and process skills to gain competitive
advantage.
MISSION:
To dedicate ourselves for the global services through enterprise.
Role model in terms of,
* Product quality
* Customer partnerships
* Creation of Human Resource Wealth
* Integration with the society to which we belong.

4. CLIENTS
Indicative Domestic Client List
Mahindra & Mahindra Ltd.
Hindustan Motors Ltd
Escorts Ltd
Ashok Leyland
John Deere Ltd
Tata Motors Ltd.
Eicher Motors Ltd.
International Tractors Ltd
Indicative Overseas Client List
Arrow Engine Co., USA
SAME Deutz Fahr Group SPA Italy
DCW Corporation, USA
Alcel Handels GmbH, Germany
Reviva Inc., USA

5. DEPARTMENTS
1. Design Department
2. Foundry
3. Machine Shop
4. Inspection and Quality control
5. Purchase department
6. Store department

6. DESIGN DEPARTMENT
There are two sections in Design department:
1) Machine shop development section.
2) Foundry development section.
1) Machine shop development section.
• Designing and drafting of required tools and SPMs.
• Software used: Auto CAD-9.
2) Foundry development section.
• Designing and drafting of patterns, fixtures, etc.
• Software used: UNIGRAPHICS – NX7.

7. MACHIN SHOP
• Machining of different cylinder blocks and cylinder heads of
different companies.
• Some reference holes & surfaces are determined.
• Machine shop having following main machining lines of company:
1. Tata line.
2. Mahindra line.
3. Head line.

8. MENON AND MENON LTD. has installed various machine tools for metal
cutting operations. Machine shop is having three major sections:
Unit No.1 Unit No. 2 Unit No. 3
(TATA Block) (Mahindra Block) (TATAHead)
VMC VMC VMC
HMC SPM SPM
RDM MSD MSD
DUPLEX DUPLEX FLEXIBLE ARM
VBM HMC TAPPER
SPM TAPPER CLEANING
FETTING MINI DUPLEX
WASHING
LEAK TEST MACHINE
MANUFACTURING
FACILITY

9. INSPECTION
INSPECTION ROOM
 Company follow the ON LINE INSPETION METHOD.
 Parts are inspected during the process.
 Old type marking and inspection tools are also used.
Inspection is the act of checking the acceptability of the casting.
Various methods are:
 Visual Inspection
 Dimensional inspection
 Non- destructive testing

10. QUALITY CONTROL
Co-ordinate Measuring Machine (CMM):
 For measuring Physical, Geometrical characteristic of a part.
 Measurements are defined by probe
 Software: Virtual Data Measurement Interface System.
 Probe: Ruby.
INSPECTION TOOLS:
Plug Gauges
Thread Gauges
Height Gauges
Vernier Callipers
Micrometer
Brinells Hardness Testing Machine

11. POLICY
Employee skill enhancement.
 Zero breakdowns, zero accidents and zero defects.
 Elimination of all losses.
 Total employee involvement.
 A safe and clean environment
 “Safety of personnel is of paramount importance”

12. 4 Cylinder Block Turbocharged
Customer Name : Mahindra & Mahindra Limited.
Supply Status : Semi-Finished.
Application :Jeep and LCV.
Weight : 89 Kgs
PRODUCTS

13. 2DI Crankcase
Customer Name : Mahindra & Mahindra Limited.
Supply Status : Raw Casting.
Application : Tractors and Generator Engine.
Weight : 69 Kgs.

14. Tata 697 Cylinder head
Customer Name : Tata Motors Limited.
Supply Status : Semi-Finished
Application : Heavy Commercial Vehicle
Weight : 57.80 Kg

15. 1) 4 Cylinder Block Turbocharged 2) 2 Cylinder Block. 3) 312 AVL Cylinder Block
4) Navistar Cylinder Head 5) Kubota 4 cylinder head 6) 061 Balo Cylinder Head
7) Tata 697 Cylinder head
OTHER PRODUCTS

16. To avoid potential hazards, observe these precautions operating or servicing this
machine-operator must:-
1) Wear safety glasses.
2) Wear gloves when handling saw band.
3) Not wear gloves when operating machine.
4) Close band wheel covers before starting the machine
5) Keep hands away from moving saw band and wise area.
6) Close doors, replace panel cover & safety guards before operating machine.
7) Avoid contact with coolant especially guard your eyes.
8) Stop machine before reaching into cutting area.
9) Bring adjustable saw guide and guard as close as to work as possible.
10) Remove loose items from work area.
11) Remove cut off pieces carefully.
12) Make safety the rule and follow safe shop practices.
SAFTY REGARDS

17. CONCLUSION
• This Training added valuable knowledge in our learning
process.
• This training helps to understand industrial environment.
• It helps us to understand scope and responsibility of various
departments like machine shop, inspection and quality control
etc.