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© Vaisala
Maintaining CO2
measurements the
easy way
Webinar, 15 May 2019, Lars Stormbom and Joni
Partanen
© Vaisala
The Speakers
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 2
Joni Partanen, Product Engineer
Background in process industry, automation, measurement
technology and instrumentation.
Lars Stormbom, Senior Product Manager
With over 30 years of experience of industrial and HVAC
measurements. He has a background in sensor development and
testing, especially the HUMICAP® and DRYCAP® sensors. He
holds a Master of Science degree in Technical P​​hysics from the
Aalto University of Espoo, Finland.
© Vaisala
Vaisala In Brief
 We serve customers in Weather and Controlled Environment markets
 80+ years of experience providing a comprehensive range of innovative observation
and measurement products and services
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 3
© Vaisala
Our topics today
 Why do we measure CO2 in the first place?
 Why CARBOCAP®?
 Selecting the right sensor for you
 Different ways to maintain the measurement
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 4
© Vaisala
Webinar: Maintaining HVAC CO2 Measurements the
5
In an office building 90% of total costs are wages!
Wages
90%
Rent
9%
Energy
1%
© Vaisala
Webinar: Maintaining HVAC CO2 Measurements the
6
High CO2 levels impact higher mental functions
© Vaisala
Webinar: Maintaining HVAC CO2 Measurements the
7
Reducing CO2 footprint
© VaisalaWebinar: Maintaining HVAC CO2 Measurements the Easy Way 8
In office building 90% of total costs are wages
High
CO2
Low
CO2
• High productivity
• Lots of fresh air introduced
• Too much fresh air => higher
energy consumption
• Introduce outdoor polution from
traffic
• Low productivity
• Only a little fresh air introduced
• Low energy consumption
Measurment
© Vaisala
Why CARBOCAP®
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 9
© Vaisala
Unique inhouse components
Emitter
Membrane
for thermal
insulation
Frame
Microglow Micro-Hotplate:
• Stable light output
• Low power consumption
• >15 years lifetime
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 10
© Vaisala
Unique inhouse components
Tunable band-pass filter
(Fabry-Perot):
• Measurement at CO2
absorption and reference
wavelength
• Internal reference
measurment in every
cycle
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 11
© Vaisala
Unique inhouse components
Tunable band-pass filter
(Fabry-Perot):
• Measurement at CO2
absorption and reference
wavelength
• Internal reference
measurment in every
cycle
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 12
© Vaisala
What does it all mean? Excellent long term stability!
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 13
Largest value
smallest value
25% fractile
Median
75% fractile
Legend
at 1000 ppm
Specified drift: ±(15 ppm+ 2% of
reading)/5 years at room conditions
GM10 HVAC module
© Vaisala
What does it all mean? Excellent long term stability!
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 14
Specified drift: ±60 ppm/year even
at demanding conditions
GMP252 CO2 sensor
© VaisalaWebinar: Maintaining HVAC CO2 Measurements the Easy Way 15
”I know how often my CO2
sensors should be
checked”
”I can optimize employee
wellbeing AND energy
consumption”
© Vaisala
Selecting the right CO2 sensor for you
GMW80:
 Standard HVAC
 Value for money
 Easy manitenance
 5 year service cycle
 Accuracy*: ±60 ppm
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 16
GMW90:
 Demanding HVAC
 I need a calibration certificate
 I want to check and adjust
myself
 Higher Accuracy*: ±50 ppm
GMP252:
 Outdoor and high humidity
locations
 Cold and hot places
 Internal temperature and
pressure compensation
 Best accuracy*: ±40 ppm
* At 1000 ppm CO2
© Vaisala
Different ways to
maintain your
measurement
© Vaisala
Things to consider
1. What do you need?
The time between calibration/checking is
detemined by your target accuracy and your
quality system:
 In a normal office building, school, etc. a 5-
year interval is usually OK.
 For a lab with a rigorous quality system
annual calibration might be mandated.
2. What resources do you have?
 What is the skill level of your workforce?
 Can you invest and maintain reference
handheld units?
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 18
© Vaisala
Different ways to maintain CO2 sensors
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 19
Gas bottles:
 If you have a large number of devices
 Possible to adjust at desired CO2 level
 Even multipoint checks or adjustments
 Requires skilled workforce
 For frequent checks and highest
accuracy requirements
 Certified gases with up to 0.5%
accuracy
 Easy trimmer adjustment
 GMW90-series
GMW90-series transmitter
© Vaisala
Different ways to maintain CO2 sensors
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 20
Gas bottles+Calibration
adapter:
 Possible to adjust at desired CO2 level
 Even multipoint checks or adjustments
 Requires skilled workforce
 For frequent checks and highest
accuracy requirements
 Certified gases with up to 0.5%
accuracy
 Can use intuitive, free-of-charge
Vaisala PC Insight software (GMP252)
 GMP252, GM70
Smart GMP252 probeVaisala PC Insight software
© Vaisala
Different ways to maintain CO2 sensors
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 21
Handheld Meter GM70:
 Good especially for checking transmitters at ambient
condition
 A good first step:
 Requires knowledgeable people!
 Can have accredited calibration
 Higher uncertainty than gas bottles or spare part
modules
 GMW90-series, GMP250
Using the Handheld GM70 Meter
© Vaisala
Plan what you will do!
How big is the difference between the handeheld
and the checked sensor?
What accuracy can be achieve din the field? For
instance at 1000 ppm in an office environment:
 If the difference is small (<50 ppm) => Do
nothing.
 If the difference is larger (50-100 ppm) =>
Adjust against handheld or change
measurement module
 For even larger differences (>100ppm) =>
Change measurement module or send in for
service
Webinar: Maintaining HVAC CO2 Measurements the
22
© Vaisala
Webinar: Maintaining HVAC CO2 Measurements the
23
Unnecessary
adjustments
just add noise
to your
measurement
© Vaisala
Different ways to maintain CO2 sensors
Webinar: Maintaining HVAC CO2 Measurements the
24
© Vaisala
Webinar: Maintaining HVAC CO2 Measurements the
25
Exchanging CO2 modules:
 The easiest way to maintain your measurement
 No extra tools needed
 Doesn´t require knowledgeable people!
 The fastest way to do your maintenance, takes a
fraction of the time per unit compared to other options
 GMW90-series, GMW80-series
Different ways to maintain CO2 sensors
© Vaisala
Different ways to maintain CO2 sensors
Webinar: Maintaining HVAC CO2 Measurements the Easy Way 26
Factory calibration:
 You get the best calibration
 If something is wrong you can get that fixed too
 You get a calibration certificate
 Even accredited calibrations available if you
quality system requires it
 GMP252 and GM70
Vaisala Service Center
© Vaisala
Your task is...
 To figure out how accurate measurments you need
 Decide what this means for your checking/calibration schedule
 Choose a strategy for checking
No matter what you choose we are here to support you:
 Field exchangeable measurement modules
 Handhelds
 Calibration services
Webinar: Maintaining HVAC CO2 Measurements the
27
© Vaisala
Useful links
 What is the impact of increased CO2 levels in indoor air on employees' cogntive
skills?
 Learn why an IT consulting company chose Vaisala's HVAC sensors
 Watch webinar on How to choose the best CO2 sensors for your HVAC needs
 Vaisala's full HVAC offering
 Watch video about the CARBOCAP® technology
2019-05-15 28
© Vaisala
Thank you
..and keep the CO2 at the right level!

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Webinar on maintaining hvac co2 measurements the easy way

  • 1. © Vaisala Maintaining CO2 measurements the easy way Webinar, 15 May 2019, Lars Stormbom and Joni Partanen
  • 2. © Vaisala The Speakers Webinar: Maintaining HVAC CO2 Measurements the Easy Way 2 Joni Partanen, Product Engineer Background in process industry, automation, measurement technology and instrumentation. Lars Stormbom, Senior Product Manager With over 30 years of experience of industrial and HVAC measurements. He has a background in sensor development and testing, especially the HUMICAP® and DRYCAP® sensors. He holds a Master of Science degree in Technical P​​hysics from the Aalto University of Espoo, Finland.
  • 3. © Vaisala Vaisala In Brief  We serve customers in Weather and Controlled Environment markets  80+ years of experience providing a comprehensive range of innovative observation and measurement products and services Webinar: Maintaining HVAC CO2 Measurements the Easy Way 3
  • 4. © Vaisala Our topics today  Why do we measure CO2 in the first place?  Why CARBOCAP®?  Selecting the right sensor for you  Different ways to maintain the measurement Webinar: Maintaining HVAC CO2 Measurements the Easy Way 4
  • 5. © Vaisala Webinar: Maintaining HVAC CO2 Measurements the 5 In an office building 90% of total costs are wages! Wages 90% Rent 9% Energy 1%
  • 6. © Vaisala Webinar: Maintaining HVAC CO2 Measurements the 6 High CO2 levels impact higher mental functions
  • 7. © Vaisala Webinar: Maintaining HVAC CO2 Measurements the 7 Reducing CO2 footprint
  • 8. © VaisalaWebinar: Maintaining HVAC CO2 Measurements the Easy Way 8 In office building 90% of total costs are wages High CO2 Low CO2 • High productivity • Lots of fresh air introduced • Too much fresh air => higher energy consumption • Introduce outdoor polution from traffic • Low productivity • Only a little fresh air introduced • Low energy consumption Measurment
  • 9. © Vaisala Why CARBOCAP® Webinar: Maintaining HVAC CO2 Measurements the Easy Way 9
  • 10. © Vaisala Unique inhouse components Emitter Membrane for thermal insulation Frame Microglow Micro-Hotplate: • Stable light output • Low power consumption • >15 years lifetime Webinar: Maintaining HVAC CO2 Measurements the Easy Way 10
  • 11. © Vaisala Unique inhouse components Tunable band-pass filter (Fabry-Perot): • Measurement at CO2 absorption and reference wavelength • Internal reference measurment in every cycle Webinar: Maintaining HVAC CO2 Measurements the Easy Way 11
  • 12. © Vaisala Unique inhouse components Tunable band-pass filter (Fabry-Perot): • Measurement at CO2 absorption and reference wavelength • Internal reference measurment in every cycle Webinar: Maintaining HVAC CO2 Measurements the Easy Way 12
  • 13. © Vaisala What does it all mean? Excellent long term stability! Webinar: Maintaining HVAC CO2 Measurements the Easy Way 13 Largest value smallest value 25% fractile Median 75% fractile Legend at 1000 ppm Specified drift: ±(15 ppm+ 2% of reading)/5 years at room conditions GM10 HVAC module
  • 14. © Vaisala What does it all mean? Excellent long term stability! Webinar: Maintaining HVAC CO2 Measurements the Easy Way 14 Specified drift: ±60 ppm/year even at demanding conditions GMP252 CO2 sensor
  • 15. © VaisalaWebinar: Maintaining HVAC CO2 Measurements the Easy Way 15 ”I know how often my CO2 sensors should be checked” ”I can optimize employee wellbeing AND energy consumption”
  • 16. © Vaisala Selecting the right CO2 sensor for you GMW80:  Standard HVAC  Value for money  Easy manitenance  5 year service cycle  Accuracy*: ±60 ppm Webinar: Maintaining HVAC CO2 Measurements the Easy Way 16 GMW90:  Demanding HVAC  I need a calibration certificate  I want to check and adjust myself  Higher Accuracy*: ±50 ppm GMP252:  Outdoor and high humidity locations  Cold and hot places  Internal temperature and pressure compensation  Best accuracy*: ±40 ppm * At 1000 ppm CO2
  • 17. © Vaisala Different ways to maintain your measurement
  • 18. © Vaisala Things to consider 1. What do you need? The time between calibration/checking is detemined by your target accuracy and your quality system:  In a normal office building, school, etc. a 5- year interval is usually OK.  For a lab with a rigorous quality system annual calibration might be mandated. 2. What resources do you have?  What is the skill level of your workforce?  Can you invest and maintain reference handheld units? Webinar: Maintaining HVAC CO2 Measurements the Easy Way 18
  • 19. © Vaisala Different ways to maintain CO2 sensors Webinar: Maintaining HVAC CO2 Measurements the Easy Way 19 Gas bottles:  If you have a large number of devices  Possible to adjust at desired CO2 level  Even multipoint checks or adjustments  Requires skilled workforce  For frequent checks and highest accuracy requirements  Certified gases with up to 0.5% accuracy  Easy trimmer adjustment  GMW90-series GMW90-series transmitter
  • 20. © Vaisala Different ways to maintain CO2 sensors Webinar: Maintaining HVAC CO2 Measurements the Easy Way 20 Gas bottles+Calibration adapter:  Possible to adjust at desired CO2 level  Even multipoint checks or adjustments  Requires skilled workforce  For frequent checks and highest accuracy requirements  Certified gases with up to 0.5% accuracy  Can use intuitive, free-of-charge Vaisala PC Insight software (GMP252)  GMP252, GM70 Smart GMP252 probeVaisala PC Insight software
  • 21. © Vaisala Different ways to maintain CO2 sensors Webinar: Maintaining HVAC CO2 Measurements the Easy Way 21 Handheld Meter GM70:  Good especially for checking transmitters at ambient condition  A good first step:  Requires knowledgeable people!  Can have accredited calibration  Higher uncertainty than gas bottles or spare part modules  GMW90-series, GMP250 Using the Handheld GM70 Meter
  • 22. © Vaisala Plan what you will do! How big is the difference between the handeheld and the checked sensor? What accuracy can be achieve din the field? For instance at 1000 ppm in an office environment:  If the difference is small (<50 ppm) => Do nothing.  If the difference is larger (50-100 ppm) => Adjust against handheld or change measurement module  For even larger differences (>100ppm) => Change measurement module or send in for service Webinar: Maintaining HVAC CO2 Measurements the 22
  • 23. © Vaisala Webinar: Maintaining HVAC CO2 Measurements the 23 Unnecessary adjustments just add noise to your measurement
  • 24. © Vaisala Different ways to maintain CO2 sensors Webinar: Maintaining HVAC CO2 Measurements the 24
  • 25. © Vaisala Webinar: Maintaining HVAC CO2 Measurements the 25 Exchanging CO2 modules:  The easiest way to maintain your measurement  No extra tools needed  Doesn´t require knowledgeable people!  The fastest way to do your maintenance, takes a fraction of the time per unit compared to other options  GMW90-series, GMW80-series Different ways to maintain CO2 sensors
  • 26. © Vaisala Different ways to maintain CO2 sensors Webinar: Maintaining HVAC CO2 Measurements the Easy Way 26 Factory calibration:  You get the best calibration  If something is wrong you can get that fixed too  You get a calibration certificate  Even accredited calibrations available if you quality system requires it  GMP252 and GM70 Vaisala Service Center
  • 27. © Vaisala Your task is...  To figure out how accurate measurments you need  Decide what this means for your checking/calibration schedule  Choose a strategy for checking No matter what you choose we are here to support you:  Field exchangeable measurement modules  Handhelds  Calibration services Webinar: Maintaining HVAC CO2 Measurements the 27
  • 28. © Vaisala Useful links  What is the impact of increased CO2 levels in indoor air on employees' cogntive skills?  Learn why an IT consulting company chose Vaisala's HVAC sensors  Watch webinar on How to choose the best CO2 sensors for your HVAC needs  Vaisala's full HVAC offering  Watch video about the CARBOCAP® technology 2019-05-15 28
  • 29. © Vaisala Thank you ..and keep the CO2 at the right level!