1.
VEMC Control Panels

2.
Introduction to VEMC
❖ Channel Partner with Kirloskar Brothers Limited & ELGi.
❖ Our evolution can be traced back to the year 1948.
❖ From modest water pump supplier to an electro-mechanical solution
provider, this monumental transformation has made VEMC pioneer in the
field of electromechanical engineering products, allied equipment &
services.
❖ VEMC in today’s time, provides complete fluid and energy management
solutions for a wide array of projects into Water Supply, Power Plants,
Irrigation, Oil & Gas, Industries, Building & Construction etc
❖ Our level of expertise has evolved from supply of water utility pumps toward
handling turnkey projects (installing electromechanical systems), rendering
allied service like Project energy audits, Corrocoat, etc.
❖ VEMC is the APOEM (Authorized Pumpset Original Equipment Manufacturer)
of KBL (Kirloskar Brothers Ltd) in the West Zone. Today, we are proud to offer
you an extensive range of state-of-the-art products and services. These
include physical pump inspection, assembly, witness testing, performance
assurance, and more. With our newly launched APOEM testing facility, we
endeavor to offer superior service experience with a keen focus on
reducing the lead time between order acceptance and dispatch.
VIJAY ENGINEERING AND MACHINERY COMPANY

3.
Our Vision
VEMC aspires and strives to be the most
reliable and endearing
electromechanical solution provider.
Our Mission
To evolve into professional organization through a
systematic & phase wise growth approach that will act as
a foundation of happiness for employees, customers,
stakeholders and the society at large. The bi-product of this
activity shall be wealth creation.
About The Company
VIJAY ENGINEERING AND MACHINERY COMPANY

4.
Ethics & Integrity Customer Centric
Approach
Resilience
Equal Opportunity Teamwork
Our Values
VIJAY ENGINEERING AND MACHINERY COMPANY

5.
Our Journey of Transformation
VIJAY ENGINEERING AND MACHINERY COMPANY
1990
Privatisation -
Industrial sector
1970 - 1980
Turnkey & Electricity
Board Projects
1950 - 1960
- Associated with
Kirloskar Brothers Ltd.
- VEMC’s first Defense &
Railway Projects.
1948
VEMC was founded by
Shri. Sharadkumar Shah
on 11th August, 1948

6.
VIJAY ENGINEERING AND MACHINERY COMPANY
2015 - 2018
Master Distributors of
Kirloskar Process
Pumps
2016
Solar Business
2000 - 2012
Increased focus on
diversified sectors of
KBL
2015
Control Panels -
Business
2020
Air Compressor -
Business
2022
APOEM Pump Testing
Unit

7.
Control Panels
❖ Control Panels are controlling components of the system which controls all the functions and
their executions.
❖ VEMC Control panels streamline all your critical applications and ensures to ease your
activities with its efficient design and best in class equipment and components used to build
them.
VIJAY ENGINEERING AND MACHINERY COMPANY

8.
Why Do We Need Control Panels?
Overload Protection using
overload relay/electronic
motor protection unit
Low Voltage Prevention
Automatic working of
pumping system
Single and
Reverse Phase
protection
Auto /Manual Operation
using selector switch
Less human
interference hence
less errors
VIJAY ENGINEERING AND MACHINERY COMPANY

9.
ANALOG CONTROL PANEL DIGITAL CONTROL PANEL
VIJAY ENGINEERING AND MACHINERY COMPANY
Types of VEMC Control Panels

10.
FIRE FIGHTING CONTROL PANEL MCC CONTROL PANEL
VIJAY ENGINEERING AND MACHINERY COMPANY
Types of VEMC Control Panels

11.
VFD CONTROL PANEL DIESEL ENGINE CONTROL PANEL
VIJAY ENGINEERING AND MACHINERY COMPANY
Types of VEMC Control Panels

12.
Where Do We Need It?
In HYPN system
Tank filling stations
Standard pump sets
In Automatic Fire
fighting system
Industrial Applications
HVAC system
VIJAY ENGINEERING AND MACHINERY COMPANY

13.
Basic Construction Features
IP 42 enclosure
Floor Mounting / Wall
Mounting
Paint Shade : Siemens
Gray RAL 7032
Enclosed type
CRCA fabricated
enclosure
Bottom Cable Entry
Painted using 7 Tank
powder coating process
VIJAY ENGINEERING AND MACHINERY COMPANY

14.
Features
Electrical Protection
❖ Individual Branch MCB / MCCB / SFU / HRC /
❖ MPCB /Fuses for each Motor ( Optional )
❖ Dependable Fast acting protection device
❖ Single Phasing , Reverse Phasing, Overload,
Low
❖ Voltages, Dry Running of Pump Sets
❖ Mechanical Seal Failure, Winding
Temperature
❖ High (Thermistor Trip)
Operation Flexibility
❖ Automatic/Manual operation using selector switch
❖ Automatic changeover to Standby Pump incase of
Working Pump Failure
❖ Integrated Electronics / Micro-controller based circuit
❖ Automatic shutdown in case of no requirement.
❖ Dedicated external PLC. Speed variation by
❖ PID algorithm Touchscreen, colour HMI.
❖ Depending upon presented conditions viz.,
❖ Level, Pressure, Temperature, Flow,
❖ Programmable Timers etc
VIJAY ENGINEERING AND MACHINERY COMPANY

15.
Features
Indications
❖ Indicators for TRIP/ON/OFF/FAULT/RUN
❖ Analog /Digital Ammeters and Voltmeters
❖ Neon / LED Indicators, HMI displays for
electrical Parameters
❖ Load Managers(L&T / Schneider make)
❖ MID : Multi-Indication Display on Backlit LCD
Screen
Enclosures
❖ Fully enclosed , Floor / Wall mounting made from
specified gauge CRCA sheet
❖ Enclosures designed according to IP / NEMA Standards
❖ Complete partitioning between Power Bus & Control
chambers
❖ Cable Entry : Top / Bottom , Access : Front/Rear
❖ IP 42 / IP 52 / IP 54 / IP 55 / IP 65 Outdoor Enclosures
❖ Seven Tank pretreatment & powder coating ensuring
best surface finish & Corrosion resistance
VIJAY ENGINEERING AND MACHINERY COMPANY

16.
Features
Electrical Connections
❖ Copper cabling for internal wirings- ISI
grade
❖ Aluminium/Copper busbars
❖ Aluminium Blocks
Connectivity
❖ Potential free contacts for status of pumps and
❖ BMS Connectivity
❖ Modbus/Ethernet compatibility
❖ Level sensors/Float switches compatible
❖ Pressure Switch/Pressure Transmitter
❖ /Ultrasonic sensors Connectivity
VIJAY ENGINEERING AND MACHINERY COMPANY

17.
Mention Exact
KW/HP rating of
selected pump
System details BMS (Potential
free
contact)connecti
vity can be
provided in panel
.
Remote Push
Button
Mention application for
which the pump is
selected for e.g.
Dewatering/Tank to
tank etc
Parameters Of Selection
VIJAY ENGINEERING AND MACHINERY COMPANY

18.
Components of Control Panel
Mains Incomer &
feeder incomer
(MCCB / MCB)
Ammeter with ASS
Voltmeter with VSS Contactor
Load Manager
Phase indications for
mains
Push Buttons
Incoming / Outgoing
terminals
Overload relays
Potential free
contacts
Bus Bars
VIJAY ENGINEERING AND MACHINERY COMPANY

19.
Types Of Panels
Analog Control Panel
Fire Fighting Control Panel
Panel for Hydro Pneumatic
System – VFD Panel
Digital Control Panel
MCC Control Panel
Diesel Engine Control Panel
VIJAY ENGINEERING AND MACHINERY COMPANY

20.
Types Of Panels
1. ANALOG CONTROL PANEL
VEMC Analog control panels controls variables related
to application and works on integrated electronic circuit
and provides analog display of various parameter
Application:
❖ Tank to tank transfer
❖ Dewatering
❖ Borewell/Openwell submersible
Standard Specification:
❖ Operation based on electronic module
❖ Multiple operating modes
❖ Available in range of 0.5 to 400 HP
❖ Switch gear from reputed make like L&T/Schneider/BCH
❖ Motor protection against various failures
❖ IP42 as standard and IP52/IP54/IP55 as optional
VIJAY ENGINEERING AND MACHINERY COMPANY

21.
Types Of Panels
2. DIGITAL CONTROL PANEL
VEMC Digital control panel controls variables
related to application and works on
microcontroller and provides digital display of
various parameters.
Application:
❖ Tank to tank
❖ Dewatering
❖ Borewell/Openwell
submersible
Standard Specification:
❖ Operation based on electronic
module
❖ Multiple operating modes
❖ Available in range of 0.5 to 400 HP
❖ Switch gear from reputed make like
L&T/Schneider/BCH
❖ Motor protection against various
failures
❖ IP42 as standard and IP52/IP54/IP55
as optional
VIJAY ENGINEERING AND MACHINERY COMPANY

22.
Digital Control Panel
Microcontroller
based incorporated
with Digital display.
Remote access to
the system.
No need of selector
switches.
No need of separate
overload relay .
Mechanical seal
failure.
Can set timers
for specific ON-
OFF of pumps.
Dry run protection.
VIJAY ENGINEERING AND MACHINERY COMPANY

23.
Types Of Panels
3. FIRE FIGHTING CONTROL PANEL
Motor control centers to control fire pumps that completely automates the
fire fighting system and makes it more reliable and safe. Control panel is
completely designed and build as per fire fighting nomenclatures.
Application:
Facilitates automatic
operation of Hydrant /
Sprinkler / Jockey /
Booster & Diesel engine
pump
Standard Specification:
❖ Control & Protection with MCCB /
MPCB / MCB /SFU / HRC Fuses
❖ Complete automation of fire fighting
system
❖ Switchgear from L&T / Schneider
Electric /Siemens
❖ Compatible for DOL / Star Delta
Motors up to 1000 HP
❖ CRCA sheet enclosure with 14/16/18
gauge thickness
VIJAY ENGINEERING AND MACHINERY COMPANY

24.
Fire Control Panel
Total Quantity of
Pumps viz.
Hydrants/Sprinkler/B
ooster/Jockey.etc
Kilowatt rating of
pumps
Any special
connectivity
requirements viz.
BMS/SMS/Modbus
etc
Any specific alarm
related information
Fuse based/MCCB
based control panel
VIJAY ENGINEERING AND MACHINERY COMPANY

25.
Components of Fire Control Panel
Heat detectors
Pressure gauges
Battery charger Hooter alarm
Buss bars
Sprinklers
Automatic control
for Diesel engine
driven pump
VIJAY ENGINEERING AND MACHINERY COMPANY

26.
Types Of Panels
4. MCC CONTROL PANEL
VEMC Motor control centers are designed to control multiple number of motors and facilitate
complete system operation from one point with complete control and annunciation.
Automatic operation based on presented conditions viz., Level, Pressure, Temperature,
Programmed Timers etc.
Application:
❖ Commercial complex
❖ Industrial Parks
❖ Residential applications
❖ Power plants
❖ Transmission grids
❖ Pumping stations
❖ Water treatment plants
Standard Specification:
❖ Single enclosure containing the motor starters, fuses or
circuit breakers &
❖ Device for Disconnecting Power, Overload
Protection,
❖ Reverse Phase Protection, PLC Protection, Trip
❖ Indicators etc.
❖ Control & Protection with MCCB / MPCB / MCB / SFU /
HRC Fuses
❖ Switchgear from L&T / Schneider Electric / Siemens
❖ CRCA sheet with 14/16 gauge thickness
VIJAY ENGINEERING AND MACHINERY COMPANY

27.
Types Of Panels
5. PANEL FOR HYDRO PNEUMATIC
SYSTEM - VFD PANEL
VEMC VFD based Control panel designed to maintain system pressure close to set point with
the help of PLC. The system maintains Constant Water Pressure, is more efficient and
facilitates Smooth operation of Pump sets.
Application:
❖ Residential/Commercial buildings,
IT parks, Townships
❖ Textile industries
❖ Pharmaceuticals industries
Standard Specification:
❖ Motor Protection against Single Phasing, Reverse
❖ Phasing, Overload, Dry Running
❖ Auto / Manual operation modes
❖ Equal running of pumps
❖ Switchgear from L&T / Schneider Electric / Siemens
❖ Proper Cooling and ventilation arrangement
provided
❖ for heat dissipation.
VIJAY ENGINEERING AND MACHINERY COMPANY

28.
Types Of Panels
6. DIESEL ENGINE CONTROL PANEL
VEMC Controller specifically designed for controlling variables related to diesel engine. It
automates the process of engine starting and also charges battery when needed. It controls
diesel engine in case of main power failure.
Application:
❖ Fire Fighting systems
❖ Used as fire alarm control panel for
alerting other systems
❖ Alternate option for running pumps
in remote areas
Standard Specification:
❖ 240 VAC, 50 Hz single phase 12/24 VDC system
❖ with trickle and boost charging of battery
❖ Audio hooter when engine starts and trials for
❖ starting of engine.
VIJAY ENGINEERING AND MACHINERY COMPANY

29.
Designed to
Control Electric
Motor driven
Hydrant,
Sprinkler, Jockey,
Booster Pumps &
Diesel Engine
driven Main
Pump.
Receives
information from
Pressure Switch
to control
operation of
pumps i.e.
Pressure
based System.
Working :- Jockey
Pumps :- Auto
Start / Auto Stop
Main Pumps :-
Auto Start / Manual
Stop
Monitors and
provides
automatic control
of pumps
Provides
electrical energy
to operate
associated
sensors,
Transmitter,
relays etc.
Maintain constant
pressure in lines.
Functions

30.
Automatic in
operation hence
no need of
continues
observations.
Do not required
operator to start
the jockey pumps
and main pumps.
It has it’s own
secondary power
supply in case of
failure.
Wireless
connectivity so it
will alert the fire
control bodies.
High
constructional
strength .
Advantages
VIJAY ENGINEERING AND MACHINERY COMPANY

31.
VIJAY ENGINEERING AND MACHINERY COMPANY