U.S. Environmental Protection Agency SmartWay Program Overview Webinar
Altech-Eco: Natural Gas Conversion System Developer and Installer
1. Natural Gas Conversion System
Developer and Installer
101 Fair Oaks Road, Arden, North Carolina 28704
Tel: (828) 654-8300 Fax: (828) 654-8747
www.altecheco.com
2. Our Team:
• Alex Kovalchuk - President / CEO
• Miles George - Vice President / Treasurer
• Mike Cerven - Sales Manager
• Cassie Anthony - Sales Associate
• Larry Abbott - Sales Associate
• Mike Kovalchuk - R&D/Certification Specialist
• Ed Badillo - President, Badillo Engineering
• Sam Guido - President, Micromotive Inc.
3. • 2006 - TransEco Energy was founded by Alexander Kovalchuk, who has over 20 experience in manufacturing and
infrastructure in the cng industry. Altech-Eco was formed to research, develop and deploy technologies to convert vehicles
to operate on CNG and to obtain EPA/CARB certifications. We purchased a 27,000+ sq. ft. state of the art R&D/conversion
facility located in Arden, North Carolina. NC-CNG was formed to build and operate CNG fueling Stations. Altech-Eco was
formed to obtain COC’s and convert vehicles to operate on CNG.
• 2007 - Grand opening of our first CNG fueling station in Arden, NC. Altech-Eco approved as a SVM.
• 2008 - First EPA certification for CNG Ford Focus conversion received with aftermarket system.
• 2009 - EPA certs received for the CNG Ford Focus and Ford Fusion. Became a GSA 23V contract holder.
• 2010 - EPA certs received for the CNG Ford Focus, Fusion, F-150/250/350 Trucks, Transit Connect, E-150/250/350 Vans.
• 2011 – Started working with A Ford QCM. Access to Ford developed controller. EPA certs received for the CNG Ford
Fusion, F-150/250/350 Trucks, Transit Connect, E-150/250/350 Vans with Ford authorized control system.
• 2012 - Received QVM approval with Ford. Started CARB certs process for 2013 models. Received certs for F-150/250/350
Trucks, Transit Connect, E-150/250/350 Van.
4.
5. • It is our Mission to become a leader and provide the most advanced
technology, excellent customer service, reliable and economical products
for the alternative fuels industry.
• We are committed to doing our part in reducing our country’s dependence
on foreign oil, improving air quality and helping our economy.
• We provide conversion systems that use a clean burning, domestically
produced fuel and use only American made components for our conversion
systems, when available.
6. • Converting and certifying conversion systems for over 6 years.
• AEC is registered and approved with EPA and CARB as a small volume
manufacturer.
• AEC is approved by Ford as a QVM (Qualified Vehicle Modifier).
• AEC is a GSA approved government contractor for Automotive 23V
Schedule.
• AEC has extensive experience and knowledge with CNG conversion
system installation and development and emissions / OBD certification
testing process.
• Has been issued by EPA 77 certificates of conformity since 2008.
• 29 full time employees.
• 27,000+ sq. ft. dedicated conversion facility with the ability to ship
hundreds of conversion systems per month.
7.
8. • All of our conversion systems meet emissions testing standards
required by the Environmental Protection Agency.
• EPA certification is extensive process, but it ensures our
systems impact the environment as little as possible.
• Using an EPA certified system allows the consumer to take
advantage of State and Federal tax incentives, when applicable.
9. • We have started certification for 2013 Ford models, these
vehicles will meet certification standards as required by the
California Air Resources Board. Ex. F-250/350 Trucks, Transit
Connect, and E-Series Vans.
• CARB certification is the most stringent for emission testing,
but it also ensures our systems impact the environment as little
as possible.
• Obtaining CARB certifications for our systems allow us to
penetrate 7 additional territories (compared to EPA) giving the
ability for the greater U.S. to drastically reduce their Carbon
Footprint.
10. • Strategic relationships with Ford authorized Quality Calibration
Modifiers.
• In-house Research and Development specialists work with the
latest EPA / CARB certified state-of-the-art testing equipment to
ensure our technology is at the forefront of the evolving needs
of the industry.
• We offer support services that are unequalled within the industry
and we continue to invest and grow in our engineering
infrastructure in an effort to provide the finest support for our
customers.
• As a QVM we have access to Ford Engineering support.
11.
12. • Conversion installation is a seamless integration with the Ford vehicle and includes a Ford
developed on-board computer control system. Calibrations developed in collaboration with a Ford
approved QCM (Qualified Calibrator Modifier).
• Conversions are serviceable through Ford dealer network with standard diagnostic equipment.
• Conversion delivers excellent horsepower, torque, towing capacity, ultimate load situations and
will perform in extreme cold or extreme heat, high or low altitudes, or any inclement weather
condition.
• Bi-Fuel, Dual-Fuel and Dedicated conversion systems available.
• Gasoline components remain on converted vehicles. This gives you flexibility to keep vehicle
operating on CNG or to de-convert the vehicle back to gasoline when you are ready to sell.
• Ford Motor Credit will finance 100% of conversion cost.
• Ford QVM approval insures that the original Ford Engine and Powertrain Limited Warranty of 5
years or 60,000 miles remains intact
• Meets all EPA and CARB emissions testing requirements while maintaining all OBD-II
Functionality.
13. • QCM (Qualified Calibration Modifier)
• Altech-Eco works in collaboration with a Ford approved QCM for our Ford CNG
conversion systems .
• This means Altech-Eco is utilizing Ford authorized calibration software to flash
the ECU (Engine Control Unit) with our certified calibrations and not illegally
performing unauthorized flashes of the original vehicle calibration.
• QVM (Qualified Vehicle Modifier)
• Altech-Eco is an authorized Ford QVM (Quality Vehicle Modifier) as a developer
and installer. As a QVM developer we are responsible for the CNG engine
calibrations, all on-dynamometer calibration testing, meet all Ford engineering
requirements and development of a vehicle component package.
• Ford offers a suite of vehicles with engine prep packages that are capable of
operating on CNG. These engines come with hardened exhaust valves and
valve seats for improved wear resistance and durability for gaseous fuel
systems.
14. • System communication “Wiring Harness” is streamlined
by plug and play connections by using only Ford
authorized ECM plugs and connectors.
• All strategy calculations & diagnostics are performed in
the Ford ECU (Engine Control Unit).
• CAN based computer control system allows seamless
integration with the Ford vehicle.
• The onboard Ford approved AFCM (Alternative Fuel
Control Module) is an expansion module for the Ford
ECU. This allows complete control of the CNG system
and components.
• A Ford Racing designed fuel gauge is dash mounted
showing CNG fuel levels.
• A dashboard mounted fuel selector switch allows Bi-
Fuel system users to choose which fuel to operate on.
• CNG fuel receptacle mounted next to OEM Fuel Port.
15. • Ease of installation: Every system arrives
95% assembled and comes with an
installation manual. Minimal alterations are
needed to complete the entire install.
• On average, all Altech-Eco conversion
systems can be installed the same day,
some within 3-4 hours.
• Major components are pre-assembled
therefore reducing installation errors and
time to install.
• All conversion system components must
pass a three step Quality Control program
before shipping. This includes testing of all
high pressure connections that are pre-
assembled.
16. Ford Bi-Fuel Conversion System
Bi-Fuel System: CNG fuel
rail, spacer plate and injectors
are added to engine between
intake manifold and engine
and the gasoline fuel rail and
injectors remain on engine,
(Sometimes Intake manifold is
modified with CNG slots
instead of a spacer plate)
Dedicated System: CNG
Injectors replace the gasoline
injector slots and gasoline fuel
rails are modified. CNG Fuel Rail Gasoline Fuel Rail
CNG Injector Gasoline Injector
CNG Spacer Plate
17. • HPRA (High Pressure Regulator
Assembly) includes a regulator, in-line
coalescent fuel filter, check valve, and
transducer.
• The regulator reduces pressure coming from cylinder of
3,600 psi to 135 psi that supplies fuel rail and injectors.
• For Sedans: HPRA is mounted under the vehicle (Above
Photo).
• For Trucks: HPRA is mounted on tank bracket assembly
(Photo to Left).
• HPRA is pre-assembled in-house and inspected for
leaks and performance before it is shipped to installer.
18. CNG Cylinders are mounted in beds of pick-
up trucks with a standard tool box cover
(shown above). Cylinder sizes and
capacities vary depending on the customer’s
needs. Cylinder sizes determine GGE
(Gasoline Gallon Equivalent). Altech-Eco
typically uses a type 4 cylinder which is much
lighter in weight than most other cylinders.
19. • Ford QVM approval insures that
the original Ford Engine and
Powertrain Limited Warranty of 5
years or 60,000 miles remains
intact.
• Altech-Eco provides a Conversion
System Warranty of:
• 8 year/ 80,000 mile warranty for
emissions components.
• 1 year limited warranty on non-
emissions components.
20. Service and Repairs:
• If you have a problem with a converted vehicle, take it back
to the installer or the nearest authorized Ford Dealer to
determine if the problem is CNG related.
• The authorized Dealer will contact Altech-Eco, fix the issue
and bill Altech-Eco for repairs, if issue is a CNG warranted
item. If the issue is determined not to be an Altech-Eco
conversion system warranted item, it would then become
the responsibility of customer.
Maintenance:
• The coalescent filter is required to be changed every
10,000 miles. This is the only CNG system maintenance
needed and must be performed by an authorized dealer.
• Vehicle must follow OEM maintenance requirements.
21. • Certified system
installers are located
throughout the United
States. All installers
must complete and pass
the training course
provided by Altech-Eco.
• Installers Include:
• Ford QVM’s
• Ford Dealerships
• Private Conversion
Facilities
• Altech-Eco. We are a
full service facility.
22. For more information about Altech-Eco,
CNG Conversion Systems & CNG
Technologies, visit our website at:
www.altecheco.com
For Online Quotes visit:
http://www.altecheco.com/pages/Quote.htm
Altech-Eco Corporation
101 Fair Oaks Road,
Arden, North Carolina 28704
23. Alex Kovalchuk – CEO/President
Office: (828) 654-8300 Ext. 105 - Email: Alexk@transecoenergy.com
Miles George – VP/Treasurer
Office: (828) 654-8300 Ext. 107 - Email: Miles@transecoenergy.com
Mike Cerven – Sales Manager
Office: (828) 654-8300 Ext. 122 - Cell: 704-929-3402 - Mikecerven@altecheco.com
Cassie Anthony – Sales Associate
Office: (828) 654-8300 Cell: 734-344-2811 - Cassie@altecheco.com
Larry Abbott – Sales Associate
Office: (828) 654-8300 Cell: (828) 318-5651 - Ext. 104 – Larry@altecheco.com
We look forward to doing business with you.