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4th Natural Gas for Transportation Roundtable
            Wisconsin Clean Cities January 29, 2013
HAFENBRACK
               APG Turbocharged Natural Gas™ System
                    Diesel Dual Fuel Conversions
Agenda
• Natural Gas Systems Fuel Injection vs. APG Turbocharged

• APG System and Components

• Dual Fuel Markets

• APG Case Studies

     System with SCR

     System with DOC / DPF

• Value Analysis Example

• APG National Roll-out with the WheelTime Truck Service Network and Inland

 Power Group

• Summary




                                                                              2
Natural Gas Engine Technologies

     Custom Fuel-Injected                     APG Turbocharged
                                                “Pre-Turbo Methane Enriched Air”


• 85% - 100% Diesel Displacement          • <80% Diesel Displacement
      High Engine Temperatures                  Operate within OEM Temps & Pressures

      Lower Compression Ratios with NG          Retain OEM Diesel Compression Ratios



Design Requirements:                      Dual Fuel Design Savings:
• High-Temp Parts                         • Non-Invasive to OEM Engine

• Custom High-Pressure Fuel Injectors     • Avoid all fuel-injector related costs

• High-Temp Oil                           • Normal Oil and Maintenance Cycles
• Dedicated to Natural Gas Fuel           • Flexibility to return to 100% Diesel at Anytime
• Lengthy Custom Design Cycles            • Immediate Universal Design Applicability


• Primarily New / OEM Markets             • Focused on Conversion Upgrades but
                                            developed with an OEM mentality
                                                                                              3
APG’s Patented Third Generation
Designed By Powertrain Leaders in Detroit
                      Digital Dual Fuel Electronic Control Unit
                      • Software based control and emission strategy

                      • Read-only access of OEM CAN Bus system

                      • Maintains OEM temperatures & pressures via closed loop feedback

                      • Dynamic fuel control system


                      3D Natural Gas Software Mapping System
                      • Meet emissions – optimize displacement at all transient loads

                      • Hysteresis control strategies ensure seamless operation


                      Variable Fuel Metering
                      • Optimize displacement through full RPM & transient load ranges


                                                                                         4
V5000 Dual Fuel System Components




 Proven Components – ECU, pressure regulators, sensors, gas flow control valve are
                   all in production and have proven durability
                                                                                     5
Customer Value Proposition

• Net Annual Fuel Savings:   Savings of 20%-45% over existing diesel fuel expense

• Cost & Payback:            Lowest total cost of ownership – Payback 3-18 months

• Performance:               No loss of power or torque - easy to operate

• Maintenance:               High uptime – normal diesel oil & maintenance cycles

• Emissions:                 EPA Approved/Compliant – reduction in CO, NOx, NMHC, & PM

• End of Life:               Sell as “green” diesel engine or transfer to another engine




                                                                                           6
Addressed Market Applications
     Diesel Trucks               250 – 600 HP
                                 Est. 3-4 million Class 8 trucks
                                 Multi-billion dollar addressable market
                                 APG EPA Approvals stand at 88 engine families & growing



     Oil & Gas Drilling Rigs     750 – 1500 HP
     Diesel Engines              Typical 3 engines per rig spread
                                 Thousands of engines in operation


     Oil & Gas Fracturing Rigs   2000 – 2500 HP
     Diesel Pumps                Typical 20 engines per rig spread
                                 Thousands of engines in operation




     Industrial/Mining           1MW – 12 MW
     Generators                  Another multi-billion dollar addressable market
                                                                                           7
APG Dual Fuel – Energy & Power Installations – Oil & Gas
  Drilling Rigs: Typically three 1500HP units per rig




Hydraulic Fracturing:      Typically up to twenty 2250-2500HP diesel pumps per rig
                           Field testing and production orders with top E&P corporations
                           EPA Memo 1A Emission Testing on major engine families
                                     - CAT, Cummins, MTU/DD




                                                                                           8
Emerging Trend: LNG for Hydraulic Fracturing




• Full 20 trailer rig

• MTU 12V4000
                             American Power Group

• Marcellus Shale
                        Turbocharged Natural Gas™ System
                                                           9
New EPA Clean Alternative Fuel Engine Conversion
Regulations For Heavy-Duty Trucks

     Age Category                 EPA Requirement      EPA Testing


     New                                               FTP Data / EVAP Data /
                                  Full Certification
     (< 2 years old)                                   OBD Data


     Intermediate                                      Engine Dyno
     (> 2 years old and           On-line Approval     Meets Standards / OBD
     <435,000 miles)                                   Scan by Engine Family


     Outside Useful Life
                                                       Chassis Dyno – Road Test
     (> 10 years old or any age
                                  On-line Approval     Technical Description / OBD
     greater than 435,000
                                                       Scan by Engine Family
     miles)

                                                                                     10
APG Engine Family Status for EPA Approvals
                                                                    Next Up (OUL)
  OUL:   Caterpillar           C15                    2006 – 2004    Cummins (‘07-09)
                               C13                    2006 – 2004     Mack E7 & MP7
                               C11                    2006 – 2004     Volvo D12/D13
                               C-16                   2002 – 1998     Pre-EGR engines
                               C-15                   2003 – 1998   Next Up (IUL)
                               C-12                   2003 – 1998        Cummins
                               C-10                   2003 – 1998      Detroit Diesel
         Cummins               ISM                    2006 – 2002          Volvo
                               ISX                    2006 – 2002          Mack

         Detroit Diesel        DD15 14.8L             2009 – 2008
                               DD13 12.8L             2009
                               MBE 4000 12.8L         2009 – 2008

                                                      2006 – 2004
                               Series 60 14.0L        2009 – 2002
                               Series 60 12.7L        2006 – 2002

  IUL:   University of Houston Diesel Test Cell – In Process
                                                                                        11
Fuel Tank Options – Trade-Off Weight, Range, Cost
     CNG Tanks                    Type 1 & 2               Steel Only and Carbon Wound Steel

                                  Type 3                   Aluminum/Carbon Cross-Wound

                                  Type 4                   Gas Tight Plastic /Carbon Cross-Wound

                                  Approved:                All DOT Approved

                                  Dual Fuel Range:         Depends on Tank Size

                                                           Average range of 200 to 400 miles



     LNG Tanks / Heat Exchanger   Can store natural gas fuel cryogenically at -260° F as a liquid

                                  Use Heat Exchanger to gasify liquid to usable state.

                                  Dual Fuel Range:         Depends on Tank Size

                                                           Average range of 500 to 600 miles




 Select fuel and tank(s) based on fuel availability, route, range, and truck packaging space
                                                                                                    12
Case Study 1 – Euro 4 Emissions with SCR
• 19 tractors in Australia successfully running on APG LNG
  conversion upgrades

• Cat, Cummins, Detroit & Volvo engines 2000 – 2010, (12.7L –

  16L) with triple-trailer loads of 120,000 – 300,000 lbs.

• APG Turbocharged System outperformed fuel-injected
  systems in 2011/2012 field test trials

• Over 1,000,000 kilometers accumulated as of November 2012

• Multi-year distribution agreement with Wesfarmers EVOL LNG

• Averaging 60% - 65% Diesel Displacement with Natural Gas On Long Hauls




                                                                           13
Case Study 2 – US07 Emissions with DOC / DPF / EGR
• 2008 Detroit Diesel 903 CID 14.8L (DD15) in a Freightliner Vehicle successfully
  running on APG EPA Approved NG conversion in US, owned by Paper Transport

• Running since July 2011, ~2000 miles a week / 150,000 miles total accumulated

• Averaging 48% - 50% Diesel Displacement in dual fuel mode at Paper Transport

• 50% reduction of diesel fuel usage is a typical value seen with APG dual fuel for
  Class 8 long-haul

• Lesson-learned from demo – Be sure to maximize NG storage on-vehicle                 Paper Transport
                                                                                      Letter of Reference




                                                                                                            14
Value Analysis Example - $1.50 per DGE CNG
 Original APG System Cost
 Including Tank, Fill Box & Installation                                    Estimated Annual Fuel Savings
                                                                                       $20,833
 $25,000 to $30,000                                                                         $66,666.67
                                                                        $80,000.00




                                                     Dollars per Year
             Usage Assumptions                                          $60,000.00                              $45,833.33

                                                                        $40,000.00
 • Mileage: 100,000 miles / year or 400 miles                           $20,000.00

                                                                              $0.00
   per day
                                                                               Annual Fuel Cost (100% diesel)
 • Baseline fuel economy on diesel: 6.0 MPG                                                         Annual Fuel Cost (Dual Fuel)


 • Price of diesel fuel: $4.00 / gallon

 • Price of natural gas (CNG) in Diesel         Payback First Install
   Gallon Equivalent: $1.50 / DGE, an           • Low range system / install cost: ~14 months

   average of different regional prices.        • High range system / install cost: ~17 months

 • Average diesel substitution: 50% (from

   case study 2)                                Second Install Payback
 • Installation cost: Range as above            • Low range system / install cost: 3 months

                                                • High range system / install cost: 3.5 months
 • Uninstall / reinstall on second engine:

   $5000 - $6000                                                                                                                   15
                                                •   Note – 0% discount rate
American Power Group Signs National Distributor &
Master Marketing Agreement with WheelTime Network LLC

18 Regional Company Members with USA / Canada coverage
  WheelTime       •   WheelTime Network has identified a strategy to
  Objective:          become recognized as a center of excellence in
                      natural gas systems installation and service
                  •   Selected and endorsed APG’s Dual Fuel
                      Conversion Technology as “Best in Class”
                  •   Will establish a North American network to
                      market and install APG’s technology
  WheelTime       •   WheelTime Network has been recognized as
  Capabilities:       North America’s Highest Quality Truck Service
                      Network
                        • Nearly 200 service centers in 50 States
                             and Canada
                        • 2,800 service bays
                        • 3,000 factory-trained technicians with 30
                             training facilities
                  •   WheelTime members understand all levels of
                      diesel engine performance
  American        •   Accelerates a North American roll-out of
  Power Group:        consistent installation service levels
                                                                       16
Knowledgeable, local service


• Over 50 Years Experience
• Grille to Taillight Repair & Service
• 6 Midwest locations, including Milwaukee,
  Green Bay, Rockford & UP-MI                        Butler, WI

• 250,000 s.f. of facilities, including 88 service
  bays, supported by $18 Million Inventory
• 283 Employees, 143 technicians
• 24/7 Emergency Support                             De Pere, WI

• Your local WheelTime network member
Summary and Closing
    • Elegant Low-Cost Design                        • EPA Approved

    • Safe                                           • Reliable

    • Fuel Cost Savings                              • Excellent Payback

    • Field Tested                                   • Reduce Emissions

    • Highest Quality Truck Network                  • National Coverage


 Game-Changing Technology: Dual fuel gives current fleet owners a flexible transition to
      natural gas with a safety net of returning to 100% diesel operation at anytime




                                                                                           18

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American Power Group - APG Turbocharged Natural Gas System: Diesel Dual Fuel Conversions

  • 1. 4th Natural Gas for Transportation Roundtable Wisconsin Clean Cities January 29, 2013 HAFENBRACK APG Turbocharged Natural Gas™ System Diesel Dual Fuel Conversions
  • 2. Agenda • Natural Gas Systems Fuel Injection vs. APG Turbocharged • APG System and Components • Dual Fuel Markets • APG Case Studies  System with SCR  System with DOC / DPF • Value Analysis Example • APG National Roll-out with the WheelTime Truck Service Network and Inland Power Group • Summary 2
  • 3. Natural Gas Engine Technologies Custom Fuel-Injected APG Turbocharged “Pre-Turbo Methane Enriched Air” • 85% - 100% Diesel Displacement • <80% Diesel Displacement  High Engine Temperatures  Operate within OEM Temps & Pressures  Lower Compression Ratios with NG  Retain OEM Diesel Compression Ratios Design Requirements: Dual Fuel Design Savings: • High-Temp Parts • Non-Invasive to OEM Engine • Custom High-Pressure Fuel Injectors • Avoid all fuel-injector related costs • High-Temp Oil • Normal Oil and Maintenance Cycles • Dedicated to Natural Gas Fuel • Flexibility to return to 100% Diesel at Anytime • Lengthy Custom Design Cycles • Immediate Universal Design Applicability • Primarily New / OEM Markets • Focused on Conversion Upgrades but developed with an OEM mentality 3
  • 4. APG’s Patented Third Generation Designed By Powertrain Leaders in Detroit Digital Dual Fuel Electronic Control Unit • Software based control and emission strategy • Read-only access of OEM CAN Bus system • Maintains OEM temperatures & pressures via closed loop feedback • Dynamic fuel control system 3D Natural Gas Software Mapping System • Meet emissions – optimize displacement at all transient loads • Hysteresis control strategies ensure seamless operation Variable Fuel Metering • Optimize displacement through full RPM & transient load ranges 4
  • 5. V5000 Dual Fuel System Components Proven Components – ECU, pressure regulators, sensors, gas flow control valve are all in production and have proven durability 5
  • 6. Customer Value Proposition • Net Annual Fuel Savings: Savings of 20%-45% over existing diesel fuel expense • Cost & Payback: Lowest total cost of ownership – Payback 3-18 months • Performance: No loss of power or torque - easy to operate • Maintenance: High uptime – normal diesel oil & maintenance cycles • Emissions: EPA Approved/Compliant – reduction in CO, NOx, NMHC, & PM • End of Life: Sell as “green” diesel engine or transfer to another engine 6
  • 7. Addressed Market Applications Diesel Trucks 250 – 600 HP Est. 3-4 million Class 8 trucks Multi-billion dollar addressable market APG EPA Approvals stand at 88 engine families & growing Oil & Gas Drilling Rigs 750 – 1500 HP Diesel Engines Typical 3 engines per rig spread Thousands of engines in operation Oil & Gas Fracturing Rigs 2000 – 2500 HP Diesel Pumps Typical 20 engines per rig spread Thousands of engines in operation Industrial/Mining 1MW – 12 MW Generators Another multi-billion dollar addressable market 7
  • 8. APG Dual Fuel – Energy & Power Installations – Oil & Gas Drilling Rigs: Typically three 1500HP units per rig Hydraulic Fracturing: Typically up to twenty 2250-2500HP diesel pumps per rig Field testing and production orders with top E&P corporations EPA Memo 1A Emission Testing on major engine families - CAT, Cummins, MTU/DD 8
  • 9. Emerging Trend: LNG for Hydraulic Fracturing • Full 20 trailer rig • MTU 12V4000 American Power Group • Marcellus Shale Turbocharged Natural Gas™ System 9
  • 10. New EPA Clean Alternative Fuel Engine Conversion Regulations For Heavy-Duty Trucks Age Category EPA Requirement EPA Testing New FTP Data / EVAP Data / Full Certification (< 2 years old) OBD Data Intermediate Engine Dyno (> 2 years old and On-line Approval Meets Standards / OBD <435,000 miles) Scan by Engine Family Outside Useful Life Chassis Dyno – Road Test (> 10 years old or any age On-line Approval Technical Description / OBD greater than 435,000 Scan by Engine Family miles) 10
  • 11. APG Engine Family Status for EPA Approvals Next Up (OUL) OUL: Caterpillar C15 2006 – 2004 Cummins (‘07-09) C13 2006 – 2004 Mack E7 & MP7 C11 2006 – 2004 Volvo D12/D13 C-16 2002 – 1998 Pre-EGR engines C-15 2003 – 1998 Next Up (IUL) C-12 2003 – 1998 Cummins C-10 2003 – 1998 Detroit Diesel Cummins ISM 2006 – 2002 Volvo ISX 2006 – 2002 Mack Detroit Diesel DD15 14.8L 2009 – 2008 DD13 12.8L 2009 MBE 4000 12.8L 2009 – 2008 2006 – 2004 Series 60 14.0L 2009 – 2002 Series 60 12.7L 2006 – 2002 IUL: University of Houston Diesel Test Cell – In Process 11
  • 12. Fuel Tank Options – Trade-Off Weight, Range, Cost CNG Tanks Type 1 & 2 Steel Only and Carbon Wound Steel Type 3 Aluminum/Carbon Cross-Wound Type 4 Gas Tight Plastic /Carbon Cross-Wound Approved: All DOT Approved Dual Fuel Range: Depends on Tank Size Average range of 200 to 400 miles LNG Tanks / Heat Exchanger Can store natural gas fuel cryogenically at -260° F as a liquid Use Heat Exchanger to gasify liquid to usable state. Dual Fuel Range: Depends on Tank Size Average range of 500 to 600 miles Select fuel and tank(s) based on fuel availability, route, range, and truck packaging space 12
  • 13. Case Study 1 – Euro 4 Emissions with SCR • 19 tractors in Australia successfully running on APG LNG conversion upgrades • Cat, Cummins, Detroit & Volvo engines 2000 – 2010, (12.7L – 16L) with triple-trailer loads of 120,000 – 300,000 lbs. • APG Turbocharged System outperformed fuel-injected systems in 2011/2012 field test trials • Over 1,000,000 kilometers accumulated as of November 2012 • Multi-year distribution agreement with Wesfarmers EVOL LNG • Averaging 60% - 65% Diesel Displacement with Natural Gas On Long Hauls 13
  • 14. Case Study 2 – US07 Emissions with DOC / DPF / EGR • 2008 Detroit Diesel 903 CID 14.8L (DD15) in a Freightliner Vehicle successfully running on APG EPA Approved NG conversion in US, owned by Paper Transport • Running since July 2011, ~2000 miles a week / 150,000 miles total accumulated • Averaging 48% - 50% Diesel Displacement in dual fuel mode at Paper Transport • 50% reduction of diesel fuel usage is a typical value seen with APG dual fuel for Class 8 long-haul • Lesson-learned from demo – Be sure to maximize NG storage on-vehicle Paper Transport Letter of Reference 14
  • 15. Value Analysis Example - $1.50 per DGE CNG Original APG System Cost Including Tank, Fill Box & Installation Estimated Annual Fuel Savings $20,833 $25,000 to $30,000 $66,666.67 $80,000.00 Dollars per Year Usage Assumptions $60,000.00 $45,833.33 $40,000.00 • Mileage: 100,000 miles / year or 400 miles $20,000.00 $0.00 per day Annual Fuel Cost (100% diesel) • Baseline fuel economy on diesel: 6.0 MPG Annual Fuel Cost (Dual Fuel) • Price of diesel fuel: $4.00 / gallon • Price of natural gas (CNG) in Diesel Payback First Install Gallon Equivalent: $1.50 / DGE, an • Low range system / install cost: ~14 months average of different regional prices. • High range system / install cost: ~17 months • Average diesel substitution: 50% (from case study 2) Second Install Payback • Installation cost: Range as above • Low range system / install cost: 3 months • High range system / install cost: 3.5 months • Uninstall / reinstall on second engine: $5000 - $6000 15 • Note – 0% discount rate
  • 16. American Power Group Signs National Distributor & Master Marketing Agreement with WheelTime Network LLC 18 Regional Company Members with USA / Canada coverage WheelTime • WheelTime Network has identified a strategy to Objective: become recognized as a center of excellence in natural gas systems installation and service • Selected and endorsed APG’s Dual Fuel Conversion Technology as “Best in Class” • Will establish a North American network to market and install APG’s technology WheelTime • WheelTime Network has been recognized as Capabilities: North America’s Highest Quality Truck Service Network • Nearly 200 service centers in 50 States and Canada • 2,800 service bays • 3,000 factory-trained technicians with 30 training facilities • WheelTime members understand all levels of diesel engine performance American • Accelerates a North American roll-out of Power Group: consistent installation service levels 16
  • 17. Knowledgeable, local service • Over 50 Years Experience • Grille to Taillight Repair & Service • 6 Midwest locations, including Milwaukee, Green Bay, Rockford & UP-MI Butler, WI • 250,000 s.f. of facilities, including 88 service bays, supported by $18 Million Inventory • 283 Employees, 143 technicians • 24/7 Emergency Support De Pere, WI • Your local WheelTime network member
  • 18. Summary and Closing • Elegant Low-Cost Design • EPA Approved • Safe • Reliable • Fuel Cost Savings • Excellent Payback • Field Tested • Reduce Emissions • Highest Quality Truck Network • National Coverage Game-Changing Technology: Dual fuel gives current fleet owners a flexible transition to natural gas with a safety net of returning to 100% diesel operation at anytime 18